TVS ZT125 Owner's Manual
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TVS ZT125 Owner's Manual

TVS ZT125 Owner's Manual

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ZT 000001
Owners Manual
© PT TVS Motor Company Indonesia

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Summary of Contents for TVS ZT125

  • Page 1 ZT 000001 Owners Manual © PT TVS Motor Company Indonesia...
  • Page 2 Dear TVS ZT 125 Owner, Congratulations! Welcome to the family of satisfied TVS Customers across the world by choosing TVS ZT 125. This manual explains about the features and benefits of your motor sport. Please thoroughly familiarise this manual before you start.

  • Page 3: Specification

    SPECIFICATION ENGINE Type 4 Stroke Bore 57 mm Stroke 48.8 mm Piston displacement 124.53 cc Compression ratio 9.4 (3) Carburettor UCAL BS-26 Air Filter Paper filter Oil Filter Wire filter PECIFICATION Lubrication system Oil throchoid pump Maximum power 8.10 (0.4) KW@8000 Rpm Maximum torque 10.8 (0.4) Nm Engine idling...
  • Page 4 SPECIFICATION Gear shift lever 4 to the Top Semi Trail Primary gears Helical gears Vehicle weight 105.3 kg secondary gears Chain sprocket Load 130 kg Maximum payload 236.3 kg GEAR RATIO Steering angle Left 44°, Right 44° Caster angle 26.6° 1st gear 3.273 Frame...
  • Page 5 CAPACITIES Front Disk, 240 mm Fuel tank capacity 15.0 liters Rear Drum 130 mm dia. Reserve 2.5 liters Engine oil TVS TRU4 oil ELECTRICAL Oil grade SAE20W40 Type Generator AC Oil capacity 1000 ml (Periodik) Ignition system IDI - DC...

  • Page 6: Vehicle Identification Number (Vin)

    KNOW ABOUT YOUR ZT 125 VEHICLE IDENTIFICATION NUMBER (VIN) Frame Number Frame serial number is located on the left side of the steering pipe. Engine Number Engine number is engraved on the center side crankcase of engine as shown in fig. ABOUT YOUR ZT 125...
  • Page 7 KNOW ABOUT YOUR ZT 125 INSTRUMEN PANEL - HANDLE BAR Description : 1. Horn switch 2. Turn signal lamp switch 3. Clutch lever 4. Pass by switch (dimmer) 5. High / low beam switch 6. Rear view mirror L 7. Speedometer 8.
  • Page 8 KNOW ABOUT YOUR ZT 125 LOCATION OF PARTS - SIDE VIEW L Description: 1. Axle front 2. Fuel cock 3. Choke lever 4. Gear shift lever 5. Center stand 6. Side stand 7. Rider footrest L 8. Pillion footrest L 9.
  • Page 9 KNOW ABOUT YOUR ZT 125 LOCATION OF PARTS - SIDE VIEW R Keterangan: 1. Disk brake 2. Axle front 3. Caliper brake 4. Spark plug 5. Gauge oil level 6. Kick starter lever 7. Rear brake pedal 8. Rider footrest RH 9.
  • Page 10 KNOW ABOUT YOUR ZT 125 LOCATION OF PARTS - FRONT AND REAR VIEW Front View 1. Turn signal lamp front L 2. City lamp 3. Number plate front 4. Position lamps 5. Turn signal lamp front R Rear view 1. Pillion handle 2.

  • Page 11: Ignition/Steering Lock

    KNOW ABOUT YOUR ZT 125 IGNITION/STEERING LOCK Position ‘ON’ TVS ZT 125 comes with a set of two keys. Both In this position you can start the engine, when the can be used to operate ignition lock, steering engine dies then you can just turn the lights on lock, fuel tank cap and seat lock.
  • Page 12 KNOW ABOUT YOUR ZT 125  2. Neutral Indicator (N) Do not leave the ignition key to the 'ON' position The green light will turn on when the vehicle is in when the motor is not used because it would drain the neutral and the ignition in the 'ON' position.
  • Page 13 KNOW ABOUT YOUR ZT 125 HANDLE BAR Pass by switch (dimmer) Dimmer switch is to turn on the headlights. Press it repeatedly when following another vehicle at daylight. Head lamp can be operated by pressing the dimmer switch, while keeping fixed the ignition key in the 'ON' position, even when the machine Setang sebelah kiri is not working.
  • Page 14 KNOW ABOUT YOUR ZT 125 HANDLE BAR RIGHT SIDE WARNING 1. Starter Switch Always use the choke when the engine is cold conditions. Starter button ( ) is located below the Never open the throttle when the choke is used, this can headlight switch.
  • Page 15 KNOW ABOUT YOUR ZT 125 It has three positions as shown below : : Front lights, small lights, instrument ‘ ’ , ‘ LOGO ’ dan ‘ ’ . panel lights, rear lights and number plate lights illuminate when the key Work lights in various positions are as follows : position ' LOGo...

  • Page 16: Fuel Tank Cap

    KNOW ABOUT YOUR ZT 125 FUEL TANK CAP 4. Engine stop To turn off the engine but makes the battery To open the tank lid ZT 125, a key input into the remains active, press the switch to position keyhole and turn it clockwise. Pull the ends of the “...
  • Page 17 KNOW ABOUT YOUR ZT 125 : Fuel does not flow from the tank to the FUEL COCK carburetor. CAUTION Leaving the fuel valves in the position 'ON' or 'RESERVE' can cause an empty fuel tank without fuel reserves. Do not place the fuel lever between 'ON' and 'OFF' because they can spend the entire fuel when driving.

  • Page 18: Kick Starter Lever

    KNOW ABOUT YOUR ZT 125 After selecting gears, gear shifting lever will KICK STARTER LEVER return to its normal position, ready to select the Kick starter lever located on the right side of the next gear. machine. Machine can be turned on with the starter lever stamped with the ignition key in the 'ON' position.
  • Page 19 It is recommended to use the tool kit just in case of emergency. In addition to these circumstances it is advisable to bring the vehicle to a dealer / Official Workshop PT. TVS Motor Company Indonesia. Tool kit space...

  • Page 20: Engine Guard

    KNOW ABOUT YOUR ZT 125 ENGINE GUARD REAR FOOTREST • Special Rear Carrier to help you carry your Special Engine Guard that ensures your engine bags on your drive. and key important engine parts stay alright even • Additional accessory – Specially designed when you ride on extreme terrain rear footrest that helps your pillion partner rest their legs and doubles up as a sarong...

  • Page 21: Fuel Tank Capacity

    KNOW ABOUT YOUR ZT 125 STORAGE SPACE & MOBILE PHONE FUEL TANK CAPACITY CHARGER Capacity of 15 liters - enough to venture further • Secure Storage space below seat for your afield. jackets or documents • Cell phone charger to keep you always well connected with your loved ones...
  • Page 22 KNOW ABOUT YOUR ZT 125 Double suspension series Raised front fender Take care of your driving comfort every time, on or off Allows you to ride on bad roads soggy without road no worries. mud or clay stuck on the wing.

  • Page 23: Maintenance Schedule

    Are important items and require highly specialized service and meticulous. PT TVS Motor Company Indonesia strongly recommends that the jobs and schedule maintenance performed by the dealer / Official Workshop PT TVS Motor Company aintenance Indonesia.
  • Page 24 MAINTENANCE PERIODIC MAINTENANCE SERVICE SCHEDULE 1 month 4 month 7 month 10 month Periode 1.000 4.000 7.000 10.000 Engine oil Engine oil carter I & C I & C I & C I & C Spark plug Compression pressure Air filter element Breathing pipe machine Carburettor assy C &...
  • Page 25 MAINTENANCE 1 month 4 month 7 month 10 month Periode 1.000 4.000 7.000 10.000 All light bulbs and horn I & A I & A I & A I & A Light far / near Battery electrolyte level I & T I &...
  • Page 26 MAINTENANCE PERIODIC MAINTENANCE SERVICE SCHEDULE 13 month 16 month 19 month 22 month 25 month 28 month 31 month 34 month Periode 13.000 16.000 19.000 22.000 25.000 28.000 31.000 34.000 Engine oil Engine oil carter I & C I & C I &...
  • Page 27 MAINTENANCE 13 month 16 month 19 month 22 month 25 month 28 month 31 month 34 month Periode 13.000 16.000 19.000 22.000 25.000 28.000 31.000 34.000 I & A I & A I & A I & A I & A I &...

  • Page 28: Lubrication Schedule

    Dis k brake, cable clutch and throttle Greas e RECOMENDATION LUBRICATION Application Capacity Manufacturer Brand Engine oil 1000 ml PT. TVS Motor Company Indonesia TVS TRU4 Front fork oil 140 ± 2.5 ml Castrol Teleshockab oil Dis brake oil DOT3 / DOT4...
  • Page 29 MAINTENANCE OWN TREATMENT PROCEDURES Battery Battery is located under the right frame cover. 1. At the time of the morning should start the Check the battery electrolyte level. Electrolyte engine using the kick starter, it is useful to level must exist between the maximum and extend the battery life.

  • Page 30: Air Filter

    MAINTENANCE Air filter release AIR FILTER Remove the left cover cap. If the air filter is clogged dust, which received Loosen the four screws and remove the air resistance will increase the resultant decrease in filter box. power and increase in fuel use. Check and Pull the paper filter element of primary and replace air filters as scheduled maintenance.

  • Page 31: Spark Plug

    If the color of the white edges, or coated black or black wet dry, then check with the vehicle on the Dealer or Authorised Workshop PT. TVS Motor Company Indonesia. Color end...

  • Page 32: Engine Oil

    MAINTENANCE ATTENTION Check the oil level. Oil level should be Use only the brand and type of spark plugs are between the lower and upper markers as recommended. shown in the picture. If the oil is less than It is recommended to tighten the spark plug by hand until the end and then tighten the lock plugs.
  • Page 33 MAINTENANCE Clutch setting Adjust the clutch lever free motion controller periodically at the time of release the clutch The distance the clutch lever free movement is cable clutch hand. If you find that the distance is one of the important settings, you may need to too big or too small, set in the following manner: be checked when the service to get the clutch plate service life is longer.

  • Page 34: Rear Shock Absorber

    If the wheel can not be rotated easily by hand (like a lock) signifies to do further tests. Contact Dealer / workshop tvs TVS. ATTENTION Rear spring shock absorber settings Clutch lever clearances that are too loose or too tight...
  • Page 35 MAINTENANCE BASIC TROUBLESHOOTING DIFFICULT OR MACHINE CAN NOT TURNED ON Settlement actions Problem Possible causes Fill fuel Fuel does not flow into the The fuel tank is empty.. Cleaned. carburetor. The fuel filter / fuel clogged faucet. Clean the carburetor. 2 Fuel does not flow from the Nozzle carburetor hampered.
  • Page 36 MAINTENANCE DIFFICULT OR MACHINE CAN NOT TURNED ON Settlement actions Problem Possible causes If there is no spark: Check loose connection at the terminal cable. Dirty spark plug. Clean/Replace. Defective ignition coil. Replace TCI unit defects. Replace Battery / magneto / coil defective. Replace Ignition is broken.
  • Page 37 MAINTENANCE WASTES FUEL USAGE Problem Possible causes Settlement actions Busi distance is too far / dirty. 3. Spark plug. Low tire pressure. 4. Tire. Clean/replace. 5. Engine. Carburetor defective, improper valve Pump as per specification. timing and bad compression, etc. repair machines.
  • Page 38 MAINTENANCE OTHER Problem Possible causes Settlement actions Too loose. 3. Braking bad. Brake shoe thirsty. Check and repair. Replace. NOTE : Contact Dealer / Official Workshop PT TVS Motor Company Indonesia to do the job.
  • Page 39 PT TVS Motor Company Indonesia Office Sales and Marketing : WirausahaBuilding3rdFloor,HRRasunaSaidRoadClusterKav.C-5 Kuningan,Jakarta12920,Indonesia Phone:+622130020570,Fax:+622130020576www.tvsmotor.co.id Factory: SuryaCiptaCityofIndustry,SuryaMadyaBlok1-30 KutanegaraVillage,Ciampel,Karawang41361,WestJava,Indonesia Edition December 2019...

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