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FOREWORD
Dear friend,
Thank you for choosing the all new TVS HLX150F.
As a proud owner of TVS HLX150F, you are now a part of a family of millions of satisfied TVS customers.
Your TVS HLX150F comes with all new urban designer styling which makes it much more chiseled, muscular and
exudes definitive road presence that signals your arrival in Style, because great Style never goes out of Style!
The all new styling, coupled with never before features and an all new advanced 150cc engine makes your TVS
HLX150F stand out and gives it a definitive edge.
This manual explains the features and operations of your TVS HLX150F. Please read it carefully and follow the
instructions to enjoy years of safe riding.
To ensure reliable performance, we urge you to get your TVS HLX150F serviced only at TVS Motor Company
Authorised Distributor or Dealer / Authorised Service Centers at specified regular intervals.
Happy Riding!
TVS MOTOR COMPANY LIMITED
1

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Summary of Contents for TVS HLX150F 2023

  • Page 1 Thank you for choosing the all new TVS HLX150F. As a proud owner of TVS HLX150F, you are now a part of a family of millions of satisfied TVS customers. Your TVS HLX150F comes with all new urban designer styling which makes it much more chiseled, muscular and...
  • Page 2 Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any part of this owner’s manual.
  • Page 3: Table Of Contents

    CONTENTS Safety information Running-in information Safe riding tips Know your TVS HLX150F Riding your TVS HLX150F Maintenance Service Record Technical specifications...
  • Page 4: Safety Information

    SAFETY INFORMATION Operating this vehicle safely is an important responsibility of the rider. To help you make decisions about safety, we have provided operating procedure and other information in this manual. This information alerts you on potential hazards that could hurt you or others. Since it is not possible to warn you about all hazards associated with operating or maintaining the vehicle, you must use your own judgement.
  • Page 5: Running-In Information

    Timely performance of the first service will ensure optimum service life and performance from the engine. CAUTION Replacing the engine cum transmission oil during first service is most important for better life of engine. Always use TVS TRU4 PREMIUM oil (SAE 10W30 SL-JASO MA2) for better performance and life.
  • Page 6: Safe Riding Tips

    We suggest Posture you to practice riding TVS HLX150F in a low-traffic Proper vehicle riding starts with proper posture. condition until you are thoroughly familiar with 1. Sit erect on the seat at the position which you your vehicle and its controls.
  • Page 7 SAFE RIDING TIPS Cornering Braking When cornering, centrifugal force works in a For safe riding, it is very important to master the direction perpendicular to the direction in which braking techniques. the vehicle is moving. Centrifugal force increases in 1. Close / release the throttle. proportion with speed and the radius of the corner.
  • Page 8: Accessory Installation And Safety Tips

    EMISSION CONTROL road or other slippery surfaces. Any abrupt braking on slippery or irregular roads can cause loss of All the TVS motorcycles are tested in the factory for rider control. optimum fuel efficiency and lowest possible CO levels. Kindly do not disturb the Carburettor settings as this may lead to higher fuel consumption and also higher CO levels.
  • Page 9 While adequate care is exercised at the factory to ensure that the emissions are within the limits, it is essential for the owner to always maintain TVS HLX 150F motorcycle in good condition by getting it periodically serviced and checked by TVS Motor...
  • Page 10: Know Your Tvs Hlx150F

    KNOW YOUR TVS HLX150F VEHICLE IDENTIFICATION NUMBER Serial numbers of both frame and engine are required for vehicle identification. They are also required to assist you Distributor / Dealer for odering parts or referring to special information. Engine serial number is stamped on the top surface The frame serial number is stamped on the left side of of left side crankcase assembly near cylinder block.
  • Page 11 KNOW YOUR TVS HLX150F LOCATION OF PARTS - HANDLE BAR Choke lever Horn switch Turn signal lamp switch Rear view mirror L High / low beam switch Speedometer Ignition cum steering lock Fuel gauge / ODO meter Master cylinder front 10.
  • Page 12 KNOW YOUR TVS HLX150F LOCATION OF PARTS - VEHICLE LEFT SIDE Front wheel axle Speed sensor Fuel cock Gear shift lever Chain inspection window Rear wheel axle Lady foot rest Handle pillion Rear shock absorber L 10. Lock cover frame L...
  • Page 13 KNOW YOUR TVS HLX150F LOCATION OF PARTS - VEHICLE RIGHT SIDE Disc plate front Front wheel axle nut Caliper assembly front Spark plug Gauge oil level Rear brake pedal Rider foot rest R Rear shock absorber R Rear brake adjuster 10.
  • Page 14 KNOW YOUR TVS HLX150F LOCATION OF PARTS - VEHICLE FRONT AND REAR FRONT Turn signal lamp front L Head lamp assembly License plate front Turn signal lamp front R REAR Pillion handle Tail lamp assembly Turn signal lamp rear R...
  • Page 15: Ignition Cum Steering Lock

    3. ‘LOCK’ position TVS HLX 150F steering can be locked in both ‘left’ CAUTION and ‘right’ directions. To lock the steering, turn the Leaving the ignition cum steering lock in ‘ON’ position handle bar all the way to the ‘left’...
  • Page 16 KNOW YOUR TVS HLX150F NOTE Get the vehicle serviced at TVS Motor Company When the ignition switch is turned ‘ON’ the speedometer Authorised Distributor or Dealer / Authorised performs self test. Wait till self test cycle of speedometer Service Centers.
  • Page 17 KNOW YOUR TVS HLX150F 7. Fuel gauge 8. Odometer Digital bars indicates the approximate fuel quantity Registers and displays the total distance covered by available in fuel tank. There are six bars to indicate the vehicle in kilometers. 000001 the quantity of fuel available in the fuel tank.
  • Page 18 rear wheel while shifting the gears. Pulling the lever towards grip disengages the drive. 5. Pass by switch The pass by switch is used to flashes the head lamp both high beam and low beam by operating the switch in the condition of head lamp OFF. When it is an head lamp ON in low beam condition while pressing the pass-by switch the only high beam tends to flash.
  • Page 19 HANDLE BAR RIGHT SIDE OFF : All the lamps are turned ‘OFF’ when the switch is positioned at ‘ ’ even though 1. Front brake lever the engine is running. The front brake is applied by pulling the front brake ON : Speedometer lamp, license plate lamp and lever gently towards the throttle grip.
  • Page 20: Fuel Tank Cap

    NOTE FUEL TANK* CAP Whenever refueling the bike, fill upto the bottom of neck To open the fuel tank cap, insert the control key into portion of the fuel tank. Filling above the neck may result the fuel tank cap lock and turn it in clockwise in improper breathing of fuel tank and seepage of fuel.
  • Page 21: Kickstarter Lever

    Similarly, if the fuel cock is positioned between ‘ON’ and GEAR SHIFT LEVER ‘OFF’ may drain off entire fuel while riding the vehicle. TVS HLX 150F has a heel and toe gear shift lever. KICKSTARTER LEVER To shift the gear from neutral to higher, press the...
  • Page 22: Rear Brake Pedal

    WARNING CENTRE STAND AND SIDE STAND Always release the side stand to its full up position before TVS HLX 150F is equipped with a centre (1) and moving the vehicle. side stand (2). To place the vehicle on the centre...
  • Page 23 COVER FRAME L tank while ensuring the availability of rubber TVS HLX 150F is provided with lockable cover frame cushion on the hole, gently press and lock with on the left side. Open the cover frame to access tool the key by rotating in anti-clockwise direction.
  • Page 24 Screw driver handle Tool bag NOTE It is recommended to use the tool kit in case of any emergency only. It is always advisable to take your vehicle to TVS Motor Company Authorised Distributor or Dealer / Authorised Service Centers.
  • Page 25 LED HEAD LAMP DON'TS TVS HLX 150F comes with a LED head lamp which 1. Do not leave the USB charging flap open / glows once the engine is started when headlamp partially closed. switch turned ON. The head lamp beam (high / low) 2.
  • Page 26: Riding Your Tvs Hlx150F

    RIDING YOUR TVS HLX 150F Inspection before riding Check the following items before riding. ITEM WHAT TO CHECK FOR Engine cum Transmission oil Availability of oil upto the level (page no. 42) Fuel Enough fuel for the planned distance of running Tyres Correct pressure (page no.
  • Page 27 Starting the engine WARNING Turn the fuel cock lever to the ‘ON’ or ‘RESERVE’ Do not run the engine indoors where little or no ventilation available. Exhaust gases are extremely position based on the availability of fuel in the tank. poisonous.
  • Page 28: Fuel Recommendation

    Petrol mixed with ethanol will have begin to slow down and show lack of power. At this impact on engine components. Contact your TVS point you should shift to a lower gear so that the Motor Company Authorised Distributor or Dealer / engine will again be operating in its normal power Authorised Service Centers for usage.
  • Page 29 Regular checks clutch lever play, immediately have the clutch Carry out the periodic maintenance checks as checked by TVS Motor Company Authorised specified in this manual (page no. 36 and 37). Distributor or Dealer / Authorised Service Centers. Regular maintenance checks will save fuel and...
  • Page 30 Fuel leak Avoid unnecessary idling Check and arrest fuel leaks if any from tank, carburettor and fuel lines. While waiting for someone or stopping in signals for long time, if the engine is kept running at idle Tyres speed, it causes unnecessary wastage of fuel. Low tyre pressure has the same adverse effect on a Avoid frequent braking vehicle as of loading the vehicle heavily.
  • Page 31: Maintenance

    TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised Distributor or Dealer / Authorised Service Centers.
  • Page 32: Periodic Maintenance Schedule

    PERIODIC MAINTENANCE SCHEDULE Item Service Service Service Remarks Every Every 500-750 2500-3000 5000-6000 8500-9000 11500-12000 3000 km 6000 km Period from the date of sale 1 month 3 months 6 months 9 months 12 months Engine cum transmission oil I & T I &...
  • Page 33 Item service service Service Remarks Every Every 500-750 2500-3000 5000-6000 8500-9000 11500-12000 3000 km 6000 km Period from the date of sale 1 month 3 months 6 months 9 months 12 months All bulbs, horn and switches – Inspect for proper functioning Head lamp beam I &...
  • Page 34 Disk brake fluid – TVS Girling DOT 3 / DOT 4...
  • Page 35 12.4V, charge the battery from the vehicle, contact TVS Motor Company u s i n g T V S M o t o r C o m p a n y L i m i t e d...
  • Page 36: Fuse Replacement

    7. Turn ‘ON’ the ignition switch and check for 3. Pull out the fuse case from battery band. proper functioning of electrical systems. Incase the fuse fails again, consult the nearest TVS Motor Company Authorised Distributor or Dealer / Authorised Service Centers.
  • Page 37: Spark Plug

    SPARK PLUG After cleaning and adjusting the gap, reinstall the spark plug and tighten by hand to avoid cross 1. Clean the dust and mud around the spark plug threading. Finally tighten using the spanner. Do not mounting to avoid falling inside the cylinder. over tighten or cross thread the spark plug.
  • Page 38: Clutch Adjustment

    Do not fill excess oil may cause oil leak. Always use ‘TVS TRU4 PREMIUM oil (SAE 10W30 SL-JASO MA2) only. CLUTCH ADJUSTMENT Clutch lever free play is one of the most important Maximum adjustment which you may need to check in-between services for better life of the clutch plates.
  • Page 39: Rear Shock Absorbers

    The more you compress the spring, the suspension REAR SHOCK ABSORBERS becomes more stiff. TVS HLX 150F is fitted with 5 step adjustable rear CAUTION Keep both left and right shock absorbers spring adjusters shock absorbers to meet different road and load in the same position.
  • Page 40 15 ~ 20 mm 3. If the brake fluid level is below the mark or while applying brake if you feel the brake is more spongy or ineffective due to air entry, contact TVS Motor...
  • Page 41 (B) range, index the cam lever to next slot (serration tooth) with the help of the nearest TVS Motor Company Authorised Distributor or Dealer / Authorised service center to utilize the remaining shoe life.
  • Page 42 TYRES Tyre pressure: Check the tyre pressure atleast once in a week if not more frequently. Insufficient air pressure in the tyres not only hasten tyre wear, but also seriously affects the stability of the vehicle. Under inflated tyres make smooth cornering difficult and over inflated tyres decreases the tyre contact with the ground which can lead to skidding and loss of control.
  • Page 43: Drive Chain

    Tyre puncture WARNING Riding with improperly adjusted chain / high Your motorcycle is fitted with a tubeless tyre on slackness can cause the chain to come off the both front and rear wheel. Incase of any puncture / sprockets resulting in accident or serious damage tyre damage, it is advised to visit the nearest tyre to the motorcycle.
  • Page 44 3. The slackness of the drive chain should not exceed the limit (maximum 20 ~ 30 mm). Excess slackness consumes more fuel. 4. If the slackness is found more, contact TVS Motor Company Authorised Distributor or Dealer / Authorised service center for adjustment.
  • Page 45 WARNING Always make sure that whenever the wheel is removed, axle nut is properly re-tightened to the specified torque. Incase of disc brake model, ensure the proper seating of disc in the caliper assembly during reassembly. Incase of drum brake model, ensure the proper seating of brake panel with the fork leg assembly during reassembly.
  • Page 46: Storage Procedures

    STORAGE PROCEDURES This will ensure better tyre life. For storage of your motorcycle for longer period of 8. Cover up the vehicle completely with a clean over a month and above, we recommend to carry tarpaulin or any other suitable cover. Store the out the following steps: vehicle inside a garage or similar area to avoid damage due to dust and rain.
  • Page 47 2. Remount the battery after bench charging if TRIP OF MORE THAN 500 KM: required. A) Please keep the following items for use in case 3. Fill the engine cum transmission oil [TVS TRU4 of emergency: PREMIUM oil (SAE 10W30 SL-JASO Ma2)] and Tool kit complete.
  • Page 48 C) Check your motorcycle for the following: 14. Any other job as necessary. 1. Tightness of all bolts and nuts with correct 15. Have your vehicle checked at any TVS Motor torque value. Company Authorised Distributor or Dealer / Authorised Service Centers.
  • Page 49: Service Record

    SERVICE RECORD SHEET Sl.No. Description Odometer Job card no. / Date Servicing Dealer’s reading stamp and sign. 1st service between (a) 500 - 750 km or (b) 1 month from the date of purchase, whichever occurs earlier. 2nd service between (a) 2500 - 3000 km or (b) 3 months from the date of purchase, whichever occurs earlier.
  • Page 50 Sl.No. Description Odometer Job card no. / Date Servicing Dealer’s reading stamp and sign. 5th service between (a) 11500 - 12000 km or (b) 12 months from the date of purchase, whichever occurs earlier. 6th service between (a) 14500 - 15000 km or (b) 15 months from the date of purchase, whichever occurs earlier.
  • Page 51 Sl.No. Description Odometer Job card no. / Date Servicing Dealer’s reading stamp and sign. 9th service between (a) 23500 - 24000 km or (b) 24 months from the date of purchase, whichever occurs earlier. 10th service between (a) 26500 - 27000 km or (b) 27 months from the date of purchase, whichever occurs earlier.
  • Page 52: Technical Specifications

    TECHNICAL SPECIFICATIONS MANUFACTURER : TVS MOTOR COMPANY LIMITED P.B. No. 4, Harita, Hosur - 635 109, India. TRANSMISSION ENGINE Clutch : Wet - Multi plate type Type : Single Cylinder, 4 stroke, air Transmission : 5 speed constant mesh cooled spark ignition engine...
  • Page 53 CHASSIS TYRE Front : 2.75 X 17, 41P (tubeless) Overall length : 2040 mm Rear : 100/90 X 17, 55P Overall width : 745 mm Overall height : 1150 mm Tyre pressure Ground clearance : 195 mm Front : 1.75 kg/cm2 (25 PSI) Wheel base : 1295 mm Rear - Solo...
  • Page 54 Fuel : Unleaded Petrol The fuel tank is not a measuring instrument and the capacity Engine cum transmission oil : TVS TRU4 PREMIUM oil of fuel tank may slightly vary from the indicated capacity. (SAE 10W30 SL-JASO Ma2) Engine cum transmission oil...

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