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AC
サーボパック
Σ-III
シリーズ
安全上のご注意
形式：
SGDS-
A
SGDS-
F
SGDS-
B
製品を安全にお使い頂くために，本書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
AC SERVOPACK
Σ
III
-
Series
SAFETY PRECAUTIONS
Model: SGDS-
A
SGDS-
F
SGDS-
B
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. TOBP S800000 00J
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Summary of Contents for YASKAWA E-III Series
- Page 1 サーボパック Σ-III シリーズ 安全上のご注意 形式： SGDS- SGDS- SGDS- 製品を安全にお使い頂くために，本書を必ずお読みください。 また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。 AC SERVOPACK Σ Series SAFETY PRECAUTIONS Model: SGDS- SGDS- SGDS- To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.
- Page 2 Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.
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Page 3: General Precautions
The edition number appears on the front and back covers. • If the manual must be ordered due to loss or damage, inform your nearest Yaskawa rep- resentative or one of the offices listed on the back of this manual. -
Page 4: Safety Information
4 Safety Information The following conventions are used to indicate precautions in this manual. Failure to heed pre- cautions provided in this manual can result in serious or possibly even fatal injury or damage to the products or to related equipment and systems. Indicates precautions that, if not heeded, could possibly result in loss of life or serious WARNING injury. -
Page 5: Notes For Safe Operation
5 Notes for Safe Operation 5 Notes for Safe Operation Read this manual thoroughly before checking products on delivery, storage and transportation, installation, wiring, operation and inspection, and disposal of the AC servo drives. WARNING • Never touch any rotating motor parts while the motor is running. Failure to observe this warning may result in injury. -
Page 6: Checking On Delivery
WARNING • Do not remove the front cover, cables, connectors, or optional items while the power is ON. Failure to observe this warning may result in electric shock. • Do not damage, press, exert excessive force or place heavy objects on the cables. Failure to observe this warning may result in electric shock, stopping operation of the product, or burning. -
Page 7: Storage And Transportation
5 Notes for Safe Operation Storage and Transportation CAUTION • Do not store or install the product in the following places. • Locations subject to direct sunlight. • Locations subject to temperatures outside the range specified in the storage/installation temperature conditions. •... - Page 8 Wiring CAUTION • Do not connect a three-phase power supply to the U, V, or W output terminals. Failure to observe this caution may result in injury or fire. • Securely connect the power supply terminal screws and motor output terminal screws. Failure to observe this caution may result in fire.
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Page 9: Operation
5 Notes for Safe Operation CAUTION • Take appropriate and sufficient countermeasures for each when installing systems in the following loca- tions. • Locations subject to static electricity or other forms of noise. • Locations subject to strong electromagnetic fields and magnetic fields. •... -
Page 10: Maintenance And Inspection
Maintenance and Inspection CAUTION • Do not disassemble the SERVOPACK. Failure to observe this caution may result in electric shock or injury. • Do not attempt to change wiring while the power is ON. Failure to observe this caution may result in electric shock or injury. •... -
Page 11: Checking Products On Delivery
Are there any loose screws? Check screws for looseness using a screwdriver. If any of the above items are faulty or incorrect, contact your Yaskawa sales representative or the dealer from whom you purchased the products. 7 Warning Label The following illustration shows the SERVOPACK warning label. -
Page 12: Installation Sites
9 Installation Observe the following precautions when installing SERVOPACK. • Install SERVOPACK perpendicular to the wall so that the front panel (digital operator mounted face) faces outward. • Firmly secure the SERVOPACK through two or three mounting holes depending on the SERVOPACK capacity. -
Page 13: Molded-Case Circuit Breaker And Fuse Capacity
10 Wiring 10 Wiring 10.1 Molded-case Circuit Breaker and Fuse Capacity SERVOPACK Model Current Capacity of the Rated Voltage Power Supply Molded-case Circuit Breaker Main Circuit Capacity per Capacity and the Fuse SERVOPACK Power Supply Fuse MCCB SGDS- (kW) ∗ ∗... -
Page 14: Servopack Main Circuit Wire Size
10.3 SERVOPACK Main Circuit Wire Size Cable Types Cable Types Allowable Conductor Temperature °C (°F) Symbol Name − Normal vinyl cable 60 (140) 600-V vinyl cable Temperature-resistant 75 (167) vinyl cable • Wire sizes are selected for three cables per bundle at 40 °C (104 °F) surrounding air temperature with the rated current. - Page 15 10 Wiring Main Circuit Power Supply Input Terminals (L1, L2, L3), Servomotor Connection Terminals (U, V, W), Control Power Input Terminals (L1C, L2C), External Regenerative Resistor Terminals (B1, B2) Units: mm Main SERVO- Terminal Symbol Circuit Capacity PACK Model Power (kW) SGDS- L1, L2, L3...
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Page 16: Ground Terminal
Finished cable dimension PG Signal Cable Use Yaskawa cable, or shielded twisted-pair Connector wire if Yaskawa cable is not used. Applicable wire AWG24 (0.2 mm ), AWG26 (0.12 mm AWG28 (0.08 mm ), AWG30 (0.05 mm Use AWG22 (0.33 mm ) for the encoder power supply and AWG26 (0.12 mm... -
Page 17: Typical Main Circuit Wiring Examples
10 Wiring 10.4 Typical Main Circuit Wiring Examples Only qualified personnel should perform the wiring. Design the circuit so that the main cir- cuit power supply turns OFF at emergency stop. Single-phase, 100/200 V SERVOPACK SGDS- SGDS- ∗1 Other ∗2 connectors (For servo +24V... - Page 18 Three-phase 200 V R S T SERVOPACK SGDS- ∗1 Other ∗2 connectors ∗3 (For servo +24V alarm display) ALM+ ∗4 Main circuit Main circuit power supply power supply ∗5 ALM− : Relay : Molded-case circuit breaker : Indicator lamp : Noise filter : Surge absorber : Magnetic contactor : Flywheel diode...
- Page 19 10 Wiring Single-phase 200 V, 800 W SERVOPACK SGDS-08A ∗2 Other ∗3 ∗1 connectors (For servo alarm display) +24V ALM+ Main circuit Main circuit power supply power supply 1Ry 1KM ALM− : Relay : Molded-case circuit breaker : Indicator lamp : Noise filter : Surge absorber : Magnetic contactor...
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Page 20: Servopack Inspection
To avoid failure, replace these parts at the frequency indicated. Refer to the standard replacement period in the following table, contact your Yaskawa repre- sentative. After an examination of the part in question, we will determine whether the parts should be replaced or not. -
Page 21: General Specifications
12 General Specifications 12 General Specifications The following table shows the SERVOPACK general specifications. Item Specifications 0 to +55 °C/-20 to +85 °C Operating/Storage Temperature Operating/Storage Humidity 90 %RH or less (non-condensing) Installation category (Overvoltage category): III Pollution degree: 2 Operating Environment Protection class: 10 Altitude: 1,000 m max. -
Page 22: Emc Installation Conditions
SERVOPACK are described. Refer to this section for other SERVOPACK models such as the rack mounted types as well. This section describes the EMC installation conditions satisfied in test conditions prepared by Yaskawa. The actual EMC level may differ depending on the actual system’s configura- tion, wiring, and other conditions. E-20... - Page 23 13 Installation Conditions of EMC Directive SGDS- 0 A (Analog, Pulse-train Interface) Single-phase 100 V/200 V: SGDS-A5F0 A to -04F0 A: Single-phase 100 VAC, 50 W to 400 W SGDS-A5A0 A to -08A0 A: Single-phase 200 VAC, 50 W to 400 W and 800 W SGDS-A3B0 A: Single-phase 100 VAC, 30 W Ground plate Brake power supply...
- Page 24 Three-phase 200 V: SGDS-05A0 A, -10A0 A: Three-phase 200 VAC, 500 W, 1.0 kW Ground plate Brake power supply SERVOPACK Brake U, V, W Noise Power supply L1, L2, L3 filter Three-phase 200 VAC Servo- The cable must motor L1C, L2C be coiled once.
- Page 25 13 Installation Conditions of EMC Directive SGDS-15A0 A to -50A0 A: Three-phase 200 VAC, 1.5 kW to 5.0 kW Ground plate Brake power supply SERVOPACK Brake U, V, W Noise Power supply L1, L2, L3 filter Three-phase 200 VAC Servo- motor L1C, L2C Surge...
- Page 26 SGDS-60A0 A to -75A0 A: Three-phase 200 VAC, 6.0 kW to 7.5 kW Ground plate Brake power supply SERVOPACK Brake U, V, W Noise Power supply L1, L2, L3 filter Three-phase 200 VAC Servo- L1C, L2C motor Surge absorber Encoder Regenerative B1, B2 resistor...
- Page 27 13 Installation Conditions of EMC Directive SGDS- 1 A (MECHATROLINK-II Interface) Single-phase 100 V/200 V: SGDS-A5F1 A to -04F1 A: Single-phase 100 VAC, 50 W to 400 W SGDS-A5A1 A to -08A1 A: Single-phase 200 VAC, 50 W to 400 W and 800 W SGDS-A3B0 A: Single-phase 100 VAC, 30 W Ground plate Brake power supply...
- Page 28 Three-phase 200 V: SGDS-05A1 A, -10A1 A: Three-phase 200 VAC, 500 W, 1.0 kW Ground plate Brake power supply SERVOPACK Brake U, V, W Noise Power supply L1, L2, L3 filter Three-phase 200 VAC Servo- The cable must L1C, L2C motor be coiled once.
- Page 29 13 Installation Conditions of EMC Directive SGDS-15A1 A to -50A1 A: Three-phase 200 VAC, 1.5 kW to 5.0 kW Ground plate Brake power supply SERVOPACK Brake U, V, W Noise Power supply L1, L2, L3 filter Three-phase 200 VAC Servo- L1C, L2C motor Surge...
- Page 30 SGDS-60A1 A to -75A1 A: Three-phase 200 VAC, 6.0 kW to 7.5 kW Ground plate Brake power supply SERVOPACK Brake U, V, W Noise Power supply L1, L2, L3 filter Three-phase 200 VAC Servo- L1C, L2C motor Surge absorber Encoder Regenerative B1, B2 resistor...
- Page 31 13 Installation Conditions of EMC Directive Attaching the Ferrite Core One turn Two turn Cable Cable Ferrite core Ferrite core Recommended Ferrite Core Cable Name Ferrite Core Model Manufacturer ESD-SR-25 NEC TOKIN Corp. Servomotor main circuit cable Fixing the Cable Fix and ground the cable shield using a piece of conductive metal.
- Page 32 The FMAC-type noise filter is made by SCHURTER (previously TIMONTA). * 3. The R.C.M type surge absorber is made by OKAYA ELECTRIC INDUSTRIES CO., LTD. * 4. Made by YASKAWA Controls Co., Ltd. Noise Filter for Brake Power Supply Use an FN2070-6107 made by SCHAFFNER for a servomotor of 400 W or less.
- Page 33 14 Installation Conditions of UL Standards 14 Installation Conditions of UL Standards To adapt SERVOPACKs to UL Standards, use the following ring terminal kit for cables to con- nect the motor output terminals U,V, and W. SERVOPACK Model Terminals Terminal Kit Model SGDS-50A U, V, W JZSP-CST9-50A...
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Page 34: Overload Characteristics
15 Overload Characteristics The overload detection level is set under hot start* conditions at a servomotor surrounding air temperature of 40°C (104°F). 10000.0 1000.0 Detecting time (s) 100.0 10.0 Maximum torque × 100% 100% Rated torque Rated torque Maximum torque (Rated current) (Maximum current) * A hot start indicates that both the SERVOPACK and the servomotor have... -
Page 35: Revision History
Revision History The revision dates and numbers of the revised manuals are given on the bottom of the back cover. MANUAL NO. TOBP S800000 00A Published in Japan June 2002 02-3 Date of Revision Number publication Date of original publication Date of Rev. -
Page 36: Safety Precautions
Phone 81-4-2962-5151 Fax 81-4-2962-6138 http://www.yaskawa.co.jp YASKAWA AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone 1-800-YASKAWA (927-5292) or 1-847-887-7000 Fax 1-847-887-7310 http://www.yaskawa.com YASKAWA ELÉTRICO DO BRASIL LTDA. Avenida Piraporinha 777, Diadema, São Paulo, 09950-000, Brasil Phone 55-11-3585-1100 Fax 55-11-3585-1187 http://www.yaskawa.com.br... - Page 37 한국 전파법에 관한 주의사항 韓国電波法に関連する注意事項 Precautions for Korean Radio Waves Act 针对韩国电波法的注意事项 사용자 안내문 기종별 사용자 안내문 A 급 기기 이 기기는 업무용 (A 급 ) 전자파 적합 기기로서 판매자 또는 , 사용자는 이 점을 주의하시기 바라며 , 가정외의 ( 업무용 방송 통신기 자재 ) 지역에서...
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