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SERVICE MANUAL DuraStar™ Series Stretcher From Hill-Rom Product No. P8005, P8035 For Parts or Technical Assistance man268 USA (800) 445-3720 Canada (800) 267-2337 International: Contact your distributor.
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DuraStar™ Series Stretcher Service Manual Revisions Revision Letter Pages Affected Date Original Issue November, 1999 man268 DuraStar™ Series Stretcher Service Manual (man268) Page i...
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Velcro® is a registered trademark of Velcro Industries, BV (a Dutch corporation). The information contained in this manual is subject to change without notice. Hill-Rom makes no commitment to update or keep current, the information contained in this manual. The only product warranty intended by Hill-Rom is the express, written warranty accompanying the bill of sale to the original purchaser.
Purpose Chapter 1: Introduction Purpose This manual provides requirements for the DuraStar™ Series Stretcher normal operation and maintenance. It also includes parts lists (in chapter 5) for ordering replacement components. Audience This manual is intended for use by only facility-authorized personnel. Failure to observe this restriction can result in severe injury to people and serious damage to equipment.
Organization Chapter 1: Introduction Chapter 6: General Procedures Cleaning, preventive maintenance, and other general procedures are described in this chapter. Chapter 7: Accessories A list of additional products, that can be used in conjunction with the DuraStar™ Series Stretcher, is available in chapter 7. Installation procedures for these accessories are also included.
Typographical Conventions Chapter 1: Introduction Typographical Conventions This manual contains different typefaces and icons designed to improve readability and increase understanding of its content. Note the following examples: • Standard text—used for regular information. • Boldface text—emphasizes a word or phrase. •...
Introduction Chapter 1: Introduction Introduction General Description The DuraStar™ Series Stretcher is available in two models: fixed height and hydraulic. Both models are mounted on casters to move easily, have pneumatic-assisted back sections that rise to 90°, and have non-marring bumpers on corners and siderails.
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Introduction Chapter 1: Introduction Figure 1-5. Pneumatic-assisted Back Section m268_005 NOTE: The hydraulic model is shown. DuraStar™ Series Stretcher Service Manual (man268) Page 1 - 7...
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Introduction Chapter 1: Introduction Figure 1-6. Hilow Positions of Hydraulic Model m268_006 Page 1 - 8 DuraStar™ Series Stretcher Service Manual (man268)
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Introduction Chapter 1: Introduction Figure 1-7. Trendelenburg/Reverse Trendelenburg Positions for Hydraulic Model m268_007 DuraStar™ Series Stretcher Service Manual (man268) Page 1 - 9...
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Introduction Chapter 1: Introduction Figure 1-8. Hydraulic Stretcher Back Section m268_008 Page 1 - 10 DuraStar™ Series Stretcher Service Manual (man268)
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Introduction Chapter 1: Introduction Figure 1-9. Fixed Height Stretcher Back Section m268_009 DuraStar™ Series Stretcher Service Manual (man268) Page 1 - 11...
Specifications Chapter 1: Introduction Stretcher Back Section Inclination Both models of the DuraStar™ Series Stretcher are mechanized so that the attendant can raise or lower the back section by squeezing the release handle located under the back section. The back section can be elevated from 0° to 90°.
Specifications Chapter 1: Introduction Bumpers Both stretcher models are equipped with non-marring, rolling, disk bumpers on the corners and non-marring, bumper material around the perimeter of the siderails whether they are raised or stored. Sleep Surface The stretcher is equipped with a metal sleep surface that accommodates Velcro®...
Model Identification Chapter 1: Introduction Model Identification See table 1-2 on page 1-15 for DuraStar™ Series Stretcher model identification. Table 1-2. Model Identification Model Number Description P8005 DuraStar™ Hydraulic Stretcher P8035 DuraStar™ Fixed Height Stretcher General Operation The DuraStar™ Series Stretcher is a mechanically operated stretcher. The following paragraphs explain the basic operation of this stretcher.
General Operation Chapter 1: Introduction Back Articulation WARNING: Ensure you fully control the lift of the back section. The back section could raise quickly with little or no weight on it, and personal injury could occur. Raising the Back Section •...
General Operation Chapter 1: Introduction Trendelenburg/Reverse Trendelenburg Operation The Trendelenburg/Reverse Trendelenburg pedals are located on both sides of the hydraulic stretcher. The stretcher must be in a raised position to achieve Trendelenburg/Reverse Trendelenburg positions. Trendelenburg Press the foot pedal marked with the graphic showing Trendelenburg until the desired angle is reached.
General Operation Chapter 1: Introduction Central Brake and Steer The foot caster on the patient’s left side locks parallel with the length of the stretcher to provide steering capability. Steer • Press down on the green steer pedal. • To release the locked steering caster, press the orange brake pedal until the pedal is parallel to the floor.
Safety Tips Chapter 1: Introduction Safety Tips WARNING: Establish policies and procedures to train and educate your staff on the stretcher operation. Personnel should never have their entire body below the sleep surface and within the confines of the stretcher. If service personnel need to get under the stretcher, block up the hilow portion as an added precaution.
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Safety Tips Chapter 1: Introduction WARNING: Ensure you fully control the lift of the back section. The back section could rise quickly with little or no weight on it, and personal injury could occur. WARNING: Do not use retaining rings that are overextended. Personal injury could occur.
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Safety Tips Chapter 1: Introduction WARNING: When the stretcher is occupied, ensure the siderails are in the full upright and locked position before gliding the patient platform. Failure to do so could result in personal injury. WARNING: Adhere to the “Infection Control Policies and Procedures” outlined in the Safety Coordinator Reference Guide.
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Safety Tips Chapter 1: Introduction CAUTION: Leave the cylinder rod, hold-down assembly in place until the cylinder is secured to the frame assembly. Equipment damage can occur. CAUTION: Do not rotate the gas spring, cylinder rod with a clamping device. Damage to the cylinder rod can occur.
(replacing or adjusting a part, seating a connector, etc.). Perform Final Actions after the Function Checks to verify the repair. If troubleshooting procedures do not isolate the problem, call Hill-Rom Technical Support at (800) 445-3720 for assistance. Initial Actions Use Initial Actions to gather information from operators concerning problems with the DuraStar™...
DuraStar™ Hydraulic Stretcher Function Checks Chapter 2: Troubleshooting Procedures 2. Ask that person to demonstrate or explain the problem. The problem can be duplicated. ↓ → Go to “DuraStar™ Hydraulic Stretcher Function Checks” on page 2-4 or “DuraStar™ Fixed Height Stretcher Function Checks”...
DuraStar™ Hydraulic Stretcher Function Checks Chapter 2: Troubleshooting Procedures 5. Put the stretcher in the neutral position. The pedal seats in that position, and all four casters rotate and roll freely. ↓ → Go to RAP 2.3. Hilow Function 6. Put a 40 lb (18 kg) weight on the stretcher. Press the right side pump pedal 24 times to raise the stretcher to the high position.
DuraStar™ Hydraulic Stretcher Function Checks Chapter 2: Troubleshooting Procedures Trendelenburg/Reverse Trendelenburg Function 11. Press the pump pedal 24 times to raise the stretcher to the high position. Press the Trendelenburg pedal. The head end of the stretcher lowers smoothly. ↓ →...
DuraStar™ Fixed Height Stretcher Function Checks Chapter 2: Troubleshooting Procedures DuraStar™ Fixed Height Stretcher Function Checks 1. Initial Actions have been performed. ↓ → Go to “Initial Actions” on page 2-3. Brake/Steer Function 2. Put the stretcher in the brake position. The brake pedal seats in that position, and none of the four casters roll or rotate.
Final Actions Chapter 2: Troubleshooting Procedures Optional Push Handle Function 7. Raise the push handles. The push handles lock into position. ↓ → Go to RAP 2.8. 8. Lift up on the push handle release latch. The push handles drop into the stored position.
“Final Actions” on page 2-8. Otherwise, go to step 5. 5. Another part of the stretcher interferes with the brake/steer mechanism. ↓ → Call Hill-Rom Technical Support at (800) 445-3720. 6. Take appropriate actions to eliminate the interference. This solves the problem. ↓...
2.2 Loss of Corner Steer Chapter 2: Troubleshooting Procedures Loss of Corner Steer 1. The brake/steer pedal locks into the steer position. ↓ → Go to step 3. 2. The corner steer caster locks into position. ↓ → Replace the caster (refer to procedure 4.6). If this solves the problem, go to “Final Actions”...
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2.2 Loss of Corner Steer Chapter 2: Troubleshooting Procedures 5. Another part of the stretcher interferes with the steering linkages. ↓ → Call Hill-Rom Technical Support at (800) 445-3720. 6. Take appropriate actions to eliminate the interference. This solves the problem. ↓...
2.3 Stretcher Will Not Go Into the Neutral Position Chapter 2: Troubleshooting Procedures Stretcher Will Not Go Into the Neutral Position 1. The brake/steer pedal locks into the neutral position. ↓ → Go to step 4. 2. The stretcher rolls freely in all directions. ↓...
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2.3 Stretcher Will Not Go Into the Neutral Position Chapter 2: Troubleshooting Procedures 8. Another part of the stretcher interferes with the brake/steer pedal. ↓ → Call Hill-Rom Technical Support at (800) 445-3720. 9. Take appropriate actions to eliminate the interference. This solves the problem. ↓...
2.4 Reduced Pedal Pumping Chapter 2: Troubleshooting Procedures Reduced Pedal Pumping 1. Press the pump pedal 24 times to raise the stretcher to the high position. The stretcher rises to the high position. ↓ → Ensure the pump linkage shoulder bolt (A) and locknut (B) are in place, and check the nut torque of 40 + 8 in-lb (4.5 + 0.9 N·m) (see figure 2-2 on page 2-14).
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(refer to procedure 4.7). If this solves the problem, go to “Final Actions” on page 2-8. Otherwise, call Hill-Rom Technical Support at (800) 445-3720. 6. Go to “Final Actions” on page 2-8.
2.5 Stretcher Will Not Lower Chapter 2: Troubleshooting Procedures Stretcher Will Not Lower 1. When the foot release pedal is pushed, the Trendelenburg offset plunger (D) fully depresses the release pin (B) on the hydraulic cylinder (A) (see figure 2-3 on page 2-16). Figure 2-3.
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→ Replace the hydraulic cylinder at the foot end of the stretcher (refer to procedure 4.7). If this solves the problem, go to “Final Actions” on page 2-8. Otherwise, call Hill-Rom Technical Support at (800) 445-3720. 7. Go to “Final Actions” on page 2-8.
2.6 Siderail Malfunction Chapter 2: Troubleshooting Procedures Siderail Malfunction 1. Raise the siderail, but do not allow the latch to lock. The siderail falls without assistance. ↓ → Go to step 4. 2. Torque the lower pivot bolts (A) to 140 + 10 in-lb (15.8 + 1.1 N ·m) (see figure 2-4 on page 2-18).
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Figure 2-5. Siderail Latch m268_015 5. Another part of the stretcher interferes with the siderail. ↓ → Call Hill-Rom Technical Support at (800) 445-3720. 6. Take appropriate actions to eliminate the interference. This solves the problem. ↓ → Call Hill-Rom Technical Support at (800) 445-3720.
→ Replace the damaged back panel gas spring (refer to procedure 4.3). If this solves the problem, go to “Final Actions” on page 2-8. Otherwise, call Hill-Rom Technical Support at (800) 445- 3720. 3. Go to “Final Actions” on page 2-8.
→ Replace the push handles (refer to procedure 7.7). If this solves the problem, go to “Final Actions” on page 2-8. Otherwise, call Hill-Rom Technical Support at (800) 445-3720. 6. Go to “Final Actions” on page 2-8. DuraStar™ Series Stretcher Service Manual (man268)
Chapter 3 Theory of Operation Chapter Contents A theory of operation is not available for the DuraStar™ Series Stretcher. DuraStar™ Series Stretcher Service Manual (man268) Page 3 - 1...
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Chapter 3: Theory of Operation NOTES: Page 3 - 2 DuraStar™ Series Stretcher Service Manual (man268)
4.1 Stretcher Siderail Post Chapter 4: Removal, Replacement, and Adjustment Procedures Stretcher Siderail Post Tools required: Drill T30 Torx® head bit 3/16" drill bit 1/8" pin punch 1/2" open end wrench Hammer 1/2" socket Torque wrench 0-250 in-lb 1/4" socket Ratchet Phillips head screwdriver Removal...
4.1 Stretcher Siderail Post Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement 1. Install the new siderail tube into the upper pivot (F). 2. Install the new ratchet rivets (E) into the upper pivot (F). 3. Install the lower pivot bolt (D) into the bent bottom rail extension (B) and torque to 140 + 10 in-lb (15.8 + 1.1 N ·m) .
4.2 Stretcher Siderail Latch Chapter 4: Removal, Replacement, and Adjustment Procedures 4. Using the ratchet and the T30 Torx® head bit, remove and discard the lower pivot bolt (G), roller spacer (H), latch bushing (I), and latch (E) from the rail assembly. Replacement 1.
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4.2 Stretcher Siderail Latch Chapter 4: Removal, Replacement, and Adjustment Procedures 8. Install the siderail trim strip (C) onto the bent bottom rail extension (B). 9. Install the bottom rail end caps (A) onto the bent bottom rail extension (B). 10.
4.3 Stretcher Back Panel Gas Spring Chapter 4: Removal, Replacement, and Adjustment Procedures Stretcher Back Panel Gas Spring Tools required: Screwdriver Pliers Retaining ring removal/installation tool 17 mm wrench Removal WARNING: Ensure you fully control the lift of the back section. The back section could rise quickly with little or no weight on it, and personal injury could occur.
4.3 Stretcher Back Panel Gas Spring Chapter 4: Removal, Replacement, and Adjustment Procedures CAUTION: Do not overextend the retaining rings. If the retaining rings are overextended, use new ones for the installation. Equipment damage can occur. 3. Using the retaining ring removal/installation tool, remove the retaining rings (A) and (F) from the top and bottom headed pins (B) and (E).
4.3 Stretcher Back Panel Gas Spring Chapter 4: Removal, Replacement, and Adjustment Procedures 6. Install the push nut (D) onto the solid rivet (C). 7. Check the adjustment on the release handle (see figure 4-4 on page 4-10). Figure 4-4. Release Handle Adjustment m268_055 Adjustment 1.
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4.3 Stretcher Back Panel Gas Spring Chapter 4: Removal, Replacement, and Adjustment Procedures 5. Remove the retaining ring (F) and the headed pin (E) located at the bottom of the spring. 6. Rotate the spring clockwise or counterclockwise to adjust. 7.
4.4 DuraStar™ Hydraulic Stretcher Upper Frame Chapter 4: Removal, Replacement, and Adjustment Procedures WARNING: Two people are required for this procedure. If you do not use two people, personal injury could occur. CAUTION: Be careful not to damage the base shroud when you remove the upper frame assembly.
4.5 Base Shroud Cover Chapter 4: Removal, Replacement, and Adjustment Procedures Base Shroud Cover Tools required: None Removal 1. For the DuraStar™ Hydraulic Stretcher, remove the upper frame assembly (refer to procedure 4.4). For the DuraStar™ Fixed Height Stretcher, remove the upper frame assembly (refer to procedure 4.8). NOTE: The shroud is held in place with Velcro®...
4.5 Base Shroud Cover Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement NOTE: The shroud is held in place with Velcro® strips. 1. Install the shroud (A), bellows (B), and the bellows attachment (C). 2. Ensure the shroud cover seats firmly into position and makes contact with all Velcro®...
4.6 Caster Chapter 4: Removal, Replacement, and Adjustment Procedures Caster Tools required: Hammer 8" x 2" x 4" (20 cm x 5 cm x 10 cm) lumber 5/16" pin punch 7/16" open end wrench Phillips head screwdriver Torque wrench Blue Loctite® adhesive T25 Torx®...
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4.6 Caster Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-7. Shroud Secured to Upper Frame m268_036 DuraStar™ Series Stretcher Service Manual (man268) Page 4 - 17...
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4.6 Caster Chapter 4: Removal, Replacement, and Adjustment Procedures 2. Put the stretcher in the steer position by pressing down on the green steer pedal. 3. Remove the screw (B) from the brake/steer link (H) (see figure 4-8 on page 4-18).
4.6 Caster Chapter 4: Removal, Replacement, and Adjustment Procedures WARNING: Two people are required for this procedure. If you do not use two people, personal injury could occur. 9. Using the 8" x 2" x 4" (20 cm x 5 cm x 10 cm) lumber, raise and temporarily block the stretcher to remove the caster.
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4.6 Caster Chapter 4: Removal, Replacement, and Adjustment Procedures 2. Slide the caster into the base of the stretcher (K) (see figure 4-8 on page 4-18). 3. Using the 7/16" open end wrench, install the caster screw (F) and use blue Loctite®...
4.7 Stretcher Hydraulic Cylinder Chapter 4: Removal, Replacement, and Adjustment Procedures Stretcher Hydraulic Cylinder Tools required: 9/16" socket 5/32" Allen™ wrench 7/16" socket Rubber mallet/hammer 9/16" open end wrench Torque wrench 0-250 in-lb 7/16" open end wrench Ratchet Removal 1. Raise the stretcher to the high position. 2.
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4.7 Stretcher Hydraulic Cylinder Chapter 4: Removal, Replacement, and Adjustment Procedures WARNING: Ensure you use proper lifting methods. Personal injury can occur. One person can safely lift the upper frame when one end of the upper frame is still secured to the hydraulic cylinder. CAUTION: Be careful not to damage the base shroud when you remove the upper frame assembly.
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4.7 Stretcher Hydraulic Cylinder Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-11. Hydraulic Cylinder Replacement m268_040 7. Remove the pump linkage shoulder bolt (G) and nut (H) that secures the linkage to the hydraulic cylinder. 8. Using the 7/16" open end wrench, the ratchet, and the 7/16" socket, remove the four locknuts (C), bolts (E), and two washers (F) that secure the cylinder to the foot end support of the lower frame.
4.7 Stretcher Hydraulic Cylinder Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement WARNING: Ensure you use proper lifting methods. Personal injury can occur. The weight of the lower frame, with one end of the upper frame still secured to the hydraulic cylinder, will act as a counterweight during the lifting process.
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4.7 Stretcher Hydraulic Cylinder Chapter 4: Removal, Replacement, and Adjustment Procedures 9. Check the pump release adjustment (refer to procedure 4.10). 10. Install the base shroud, bellow, and bellow attachment plates over the cylinder (see figure 4-6 on page 4-14). WARNING: Ensure you use proper lifting methods.
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4.7 Stretcher Hydraulic Cylinder Chapter 4: Removal, Replacement, and Adjustment Procedures 16. Raise the stretcher to the high position. 17. If more than 24 pumps are required to raise the stretcher to the high position, repeat the purge procedure in step 15 until the stretcher can be raised to the high position with only 24 pumps or less.
4.8 DuraStar™ Fixed Height Stretcher Upper Frame Chapter 4: Removal, Replacement, and Adjustment Procedures DuraStar™ Fixed Height Stretcher Upper Frame Tools required: 1/4" socket Ratchet Torque wrench 0-250 in-lb 1/4" Allen™ wrench (2) T25 Torx® head bit WARNING: Two people are required for removal, adjustment, and replacement of the upper frame.
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4.8 DuraStar™ Fixed Height Stretcher Upper Frame Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-12. Fixed Height Stretcher Adjustment (Typical Head and Foot) m268_039 2. Using the ratchet and the 1/4" socket, remove the four bolts (A), two plates (K) and nuts (C) that secure the upper frame to the head end weldment (B) (see figure 4-13 on page 4-29).
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4.8 DuraStar™ Fixed Height Stretcher Upper Frame Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-13. Fixed Height Stretcher Upper Frame Removal/Replacement m268_041 3. Using the ratchet and T25 Torx® head bit, remove the four screws (D) and two foot end clips (E) that secure the upper frame to the foot end weldment (F).
4.8 DuraStar™ Fixed Height Stretcher Upper Frame Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement 1. Put the upper frame onto the base assembly so that the frame is in position, and the holes align on the head end (B) and foot end weldments (F) (see figure 4-13 on page 4-29).
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4.8 DuraStar™ Fixed Height Stretcher Upper Frame Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-14. Fixed Height Upper Frame Height Adjustment m268_042 2. Pull the four height adjustment pins (G) from the opposite end that the screws (H) were removed. 3.
4.9 Caster Brake Chapter 4: Removal, Replacement, and Adjustment Procedures Caster Brake Tools required: 3/16" pin punch 0.070" feeler gauge Hammer Adjustment 1. Ensure the brake/steer pedal is in the neutral position. 2. Using the pin punch and hammer, gently spin the brake shoe (A) clockwise to tighten and counterclockwise to loosen (see figure 4-15 on page 4-32).
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4.9 Caster Brake Chapter 4: Removal, Replacement, and Adjustment Procedures 4. Adjust the gap between the brake shoe and the wheel to 0.073" (1.85 mm) + 0.023" (0.58 mm). 5. Check caster for proper operation. 6. To ensure proper operation of the DuraStar™ Hydraulic Stretcher, perform the “DuraStar™...
4.10 Hydraulic Cylinder Release Chapter 4: Removal, Replacement, and Adjustment Procedures 4.10 Hydraulic Cylinder Release Tools required: Torque wrench 0-250 in-lb 1/8" Allen™ wrench Adjustment 1. Push the corresponding release pedal down until the pedal stop comes in contact with the base frame. 2.
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4.10 Hydraulic Cylinder Release Chapter 4: Removal, Replacement, and Adjustment Procedures 5. Using the torque wrench, torque the screw (B) to 40 + 6 in-lb (4.5 + 0.7 N·m). 6. Check for proper operation of all pedals. 7. To ensure proper operation of the DuraStar™ Hydraulic Stretcher, perform the “DuraStar™...
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4.10 Hydraulic Cylinder Release Chapter 4: Removal, Replacement, and Adjustment Procedures NOTES: Page 4 - 36 DuraStar™ Series Stretcher Service Manual (man268)
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Chapter 5 Parts List Chapter Contents Warranty ............5 - 3 Service Parts Ordering .
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Chapter 5: Parts List NOTES: Page 5 - 2 DuraStar™ Series Stretcher Service Manual (man268)
Replacement of non-technical items will be the responsibility of the customer. If requested by Hill-Rom, products or parts for which a warranty claim is made shall be returned prepaid to Hill-Rom’s factory.
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Warranty Chapter 5: Parts List NOTES: Page 5 - 4 DuraStar™ Series Stretcher Service Manual (man268)
• Product number • Serial number • Part number(s) Hill-Rom also provides a fax number to promptly order parts, request part prices and availability, or follow up on a service order. The fax number is (812) 934-8472. DuraStar™ Series Stretcher Service Manual (man268)
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RMA packet is included with each order. This packet includes an RMA number, instructions, and a shipping label. If an RMA number is not available, obtain one by phoning Hill-Rom Technical Support at (800) 445-3720. Page 5 - 6...
In some cases, the invoice accompanying the parts will show the full selling price (only for internal use at Hill-Rom). Do not confuse this price with your price. Do not return any parts without an RMA number. When parts/products have been requested to be returned, Hill-Rom will include an RMA packet with the parts/products shipment.
Recommended Spare Parts Chapter 5: Parts List Recommended Spare Parts See table 5-1 on page 5-6 for recommended spare parts list to service ten stretchers or more Table 5-1. Recommended Spare Parts. Part number Quantity Description 65144 (8000) Hydraulic cylinder head 46150 (8000) Hydraulic cylinder foot 9022927 (8000)
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Recommended Spare Parts Chapter 5: Parts List NOTES: DuraStar™ Series Stretcher Service Manual (man268) Page 5 - 9...
DuraStar™ Hydraulic Stretcher Base Assembly Chapter 5: Parts List DuraStar™ Hydraulic Stretcher Base Assembly Figure 5-2. DuraStar™ Hydraulic Stretcher Base Assembly m268_016 Page 5 - 10 DuraStar™ Series Stretcher Service Manual (man268)
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DuraStar™ Hydraulic Stretcher Base Assembly Chapter 5: Parts List Table 5-2. DuraStar™ Hydraulic Stretcher Base Assembly Item Number Part Number Quantity Description 3815602 (8000) Hole plug 48653 (8000) Bumper 65084 (8000) Pump/down pedal 4614648 (8000) Pump pedal weldment, lh 61453 (8000) Hydraulic cylinder head 46338 (8000) Split bushing...
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DuraStar™ Hydraulic Stretcher Base Assembly Chapter 5: Parts List Item Number Part Number Quantity Description 62050 (8000) Rue ring 46094pl (8000) Reverse Trendelenburg connection tube weldment 65024 (8000) Clevis pin 46148pl (8000) Trendelenburg connection tube weldment 9025806 (8000) Shoulder screw 65142 (8000) Plastic washer (brake/steer) 9023404 (8000)
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DuraStar™ Hydraulic Stretcher Base Assembly Chapter 5: Parts List Item Number Part Number Quantity Description 9025828 (8000) Screw 65513 (8000) Bellows attachment plate 65105 (8000) Bellows 4540 (8000) Washer 41459 (8000) Lock washer 9001724H Screw (8000) 6510701 (8000) Base shroud, hydraulic 65312 (8000) DuraStar™...
DuraStar™ Fixed Height Stretcher Base Assembly Chapter 5: Parts List DuraStar™ Fixed Height Stretcher Base Assembly Figure 5-4. DuraStar™Fixed Height Stretcher Base Assembly m268_017 Page 5 - 18 DuraStar™ Series Stretcher Service Manual (man268)
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DuraStar™ Fixed Height Stretcher Base Assembly Chapter 5: Parts List Table 5-4. DuraStar™ Fixed Height Stretcher Base Assembly Item Number Part Number Quantity Description 49174 (8000) Pad, brake/steer pedal 491420160 Button, brake pedal (8000) 6514601 (8000) Brake/steer pedal weldment 65298 (8000) Cap plug retainer, brake/steer link 65297 (8000) Cap plug, brake/steer link...
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DuraStar™ Fixed Height Stretcher Base Assembly Chapter 5: Parts List Item Number Part Number Quantity Description 6019848 (8000) Head support bolt spacer 6510702 (8000) Base shroud fixed height 63829 (8000) Base label kit 6021150 (8000) Column base weldment, head 4609201pl Hydraulic cylinder bracket washer (8000) 4640101 (8000)
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DuraStar™ Fixed Height Stretcher Base Assembly Chapter 5: Parts List NOTES: DuraStar™ Series Stretcher Service Manual (man268) Page 5 - 21...
IV Pole Module Assembly Chapter 5: Parts List IV Pole Module Assembly Figure 5-6. IV Pole Module Assembly m268_022 Page 5 - 26 DuraStar™ Series Stretcher Service Manual (man268)
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IV Pole Module Assembly Chapter 5: Parts List Table 5-6. IV Pole Module Assembly Item Number Part Number Quantity Description 65235 (8000) Tube 65236 (8000) 9685 (8000) Roll pin 65288 (8000) Sleeve 65237 (8000) Outer tube guide assembly 35775 (8000) Stop pin 2374 (8000) Lock spring...
Footboard—P4120CT Chapter 5: Parts List Footboard—P4120CT Figure 5-8. Footboard—P4120CT m268_048 Page 5 - 30 DuraStar™ Series Stretcher Service Manual (man268)
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Footboard—P4120CT Chapter 5: Parts List Table 5-8. Footboard—P4120CT Item Number Part Number Quantity Description 39970 (8000)* HPL fascia 39969 (8000) As required Adhesive tape 39047 (8000) Table 39034 (8000) As required Adhesive tape 39033 (8000)* HPL fascia 46495pl (8000) Support frame welded assembly 4403 (8000) Screw 48613 (8000)
IV Transporter—P491 Chapter 5: Parts List IV Transporter—P491 Figure 5-10. IV Transporter—P491 m268_024 Page 5 - 34 DuraStar™ Series Stretcher Service Manual (man268)
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IV Transporter—P491 Chapter 5: Parts List Table 5-10. IV Transporter—P491 Item Number Part Number Quantity Description 48648 (8000) Plastic knob 48649pl (8000) Threaded post, knob 48652 (8000) Threaded insert 48646 (8000) Clamp housing 48647 (8000) Notched block, clamp 37275 (8000) Roll pin 4645404 (8000) 4615448 (8000)
Oxygen Tank Holder—P276 Chapter 5: Parts List Oxygen Tank Holder—P276 Figure 5-11. Oxygen Tank Holder—P276 m268_050 Table 5-11. Oxygen Tank Holder—P276 Item Number Part Number Quantity Description 42703 (8000) Oxygen tank holder 36339 (8000) Tube end 9685 (8000) Roll pin Page 5 - 36 DuraStar™...
Liquid Oxygen Tank Holder—P273 Chapter 5: Parts List Liquid Oxygen Tank Holder—P273 Figure 5-12. Liquid Oxygen Tank Holder—P273 m268_057 Table 5-12. Liquid Oxygen Tank Holder—P273 Item Number Part Number Quantity Description 29457-48 (8000) 2 Hole Plug 37291 (8000) Grommet - female 37290 (8000) Grommet - Male 6055148 (8000) 1...
Mattresses Chapter 5: Parts List Mattresses Table 5-16. Mattresses Ticking Part Number Description Number Standard Mattresses—Blue Penn Nyla Top and Bottom Cover P1430CAT2 6002804 Standard width, tapered head and foot, 2" (8000) P1430CAS2 6002801 Standard width, tapered head, square foot, 2" (8000) P1430EAT2 6002804...
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Mattresses Chapter 5: Parts List Ticking Part Number Description Number P1431CAFP 6008902 Surgical mattress, standard width (8000) 6009202 Flat head pad P1431EACP 6008904 Surgical mattress, standard width (8000) 6009004 Contoured head pad insert 6009104 Contoured head pad P1431EAFP 6008904 Surgical mattress, standard width (8000) 6009204 Flat head pad...
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Mattresses Chapter 5: Parts List NOTES: Page 5 - 44 DuraStar™ Series Stretcher Service Manual (man268)
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Chapter 6 General Procedures Chapter Contents Cleaning and Care..........6 - 3 General Cleaning .
Cleaning and Care Chapter 6: General Procedures Cleaning and Care WARNING: Follow the product manufacturer’s instructions. Failure to do so could result in personal injury or equipment damage. SHOCK HAZARD: Unplug the unit from its power source. Failure to do so could result in personal injury or equipment damage.
Lubrication Requirements Chapter 6: General Procedures Lubrication Requirements WARNING: Follow the product manufacturer’s instructions. Failure to do so could result in personal injury or equipment damage. CAUTION: Do not use silicone-based lubricants. Equipment damage could occur. Oilite® bearings and bushings are utilized in several places on the system. By retaining oil, the pores give a self-lubricating quality to the bearings and bushings.
Preventive Maintenance Chapter 6: General Procedures Preventive Maintenance WARNING: Only facility-authorized personnel should perform preventive maintenance on the DuraStar™ Series Stretcher. Preventive maintenance performed by unauthorized personnel could result in personal injury or equipment damage. The DuraStar™ Series Stretcher requires an effective maintenance program. We recommend that you perform annual preventive maintenance (PM) and testing for Joint Commission on Accreditation of Healthcare Organizations (JCAHO).
Preventive Maintenance Chapter 6: General Procedures Preventive Maintenance Schedule Table 6-1. Preventive Maintenance Schedule Function Procedure Brake Place the stretcher in the brake position, checking to see whether the pedal seats in that position, and all four casters do not roll or rotate. Inspect the brake pads for wear.
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Preventive Maintenance Chapter 6: General Procedures Function Procedure Overall appearance Inspect for general aesthetics of the stretcher. Touch up the paint where necessary. Inspect all labels, and replace as necessary. Inspect for cleanness. DuraStar™ Series Stretcher Service Manual (man268) Page 6 - 7...
Tool and Supply Requirements Chapter 6: General Procedures Tool and Supply Requirements The following tools and supplies are required to service the DuraStar™ Series Stretcher: • Torque wrench 0-250 in-lb range • Phillips head screwdriver • Slotted head screwdriver • Sockets sizes 1/8"...
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Tool and Supply Requirements Chapter 6: General Procedures NOTES: Page 6 - 10 DuraStar™ Series Stretcher Service Manual (man268)
Accessories Chapter 7: Accessories Accessories See table 7-1 on page 7-3 for the DuraStar™ Series Stretcher accessories. Table 7-1. Accessories List Product Number Description P490 Patient tray P4120CT* Headboard assembly 350CT* Convertible footboard P491 IV transporter P276 Oxygen tank holder P273 Liquid oxygen tank holder 46392s...
7.1 Patient Tray Chapter 7: Accessories Patient Tray Tools required: None The patient tray mounts on the top of the siderails when they are in the up and locked position. When properly installed, the patient tray can support up to 45 lb (20 kg).
7.2 Footboard Chapter 7: Accessories Footboard Tools required: None The footboard mounts in the ISS sockets located at the foot end of the stretcher (see figure 7-2 on page 7-5). This section describes using the footboard as a 15" (38 cm) foot extender. Figure 7-2.
7.3 Convertible Footboard Chapter 7: Accessories Convertible Footboard Tools required: None The convertible footboard can be used as a footboard, a transport shelf, charting area, or as a 15" (38 cm) foot extender. When properly installed, it can hold up to 45 lb (20 kg). Installing as a Footboard Put the convertible footboard (A) in the ISS mounting sockets (C) located at the foot end of the stretcher (see figure 7-3 on page 7-6).
7.3 Convertible Footboard Chapter 7: Accessories Installing as a Transport Shelf/Charting Area WARNING: Before you put the convertible footboard into the transport shelf position, remove the chart holder from the convertible footboard to avoid injury to the patient. 1. Release the convertible footboard (A) by lifting up on the lift latch (B) located on the lower center of the convertible footboard.
7.4 IV Transporter Chapter 7: Accessories IV Transporter Tools required: Drill Ratchet 1/4" drill bit Torque wrench 7/8" drill bit 3/4" socket Retaining ring removal/installation tool The IV transporter attaches to the base of the stretcher and enables the transport of a portable IV pole without the assistance of the caregiver. The IV transporter can be mounted on either the right or left side of the stretcher at the head end only.
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7.4 IV Transporter Chapter 7: Accessories Figure 7-4. IV Transporter Installation m268_028 6. Put one Oilite® bushing (F) on the threaded end of the tow bar post weldment (E). 7. Install the threaded end of the tow bar post weldment (E) through the hole (N) in the base frame.
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7.4 IV Transporter Chapter 7: Accessories 8. Using the ratchet and the 3/4" socket, install one Oilite® bushing (G), D- washer (H), one belleville washer (I) (concave up), one belleville washer (J) (concave down), one belleville washer (K) (concave up), and castle nut (L) to secure the tow bar post weldment (E) to the base frame.
7.5 Oxygen Tank Holder Chapter 7: Accessories Oxygen Tank Holder Tools required: None The oxygen tank holder will hold an E size tank. Installation 1. Place the oxygen tank holder’s mounting bar (C) into one of the four IV sockets (D) located at all four corners of the stretcher (see figure 7-5 on page 7-11).
7.6 Liquid Oxygen Tank Holder Chapter 7: Accessories Liquid Oxygen Tank Holder Tools required: None The liquid oxygen tank holder holds tanks of various sizes in any of the four IV sockets located at the four corners of the stretcher. Installation 1.
7.7 Push Handles Chapter 7: Accessories Push Handles Tools required: 3/16" Allen™ wrench bit Phillips head screwdriver 1/4" drive Torque wrench Ratchet The push handles are located at the head end of the stretcher. They increase the caregiver’s control over the stretcher during transport. The push handles fold down and out of the way when not in use.
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7.7 Push Handles Chapter 7: Accessories 3. Using the torque wrench, the 1/4" drive ratchet, and the 3/16" Allen™ wrench, torque the shoulder screw (B) to 100-140 in-lb (11.3-15.8 N·m). 4. Put the right push handle tube (A) in position on the upper frame, aligning the holes in the right push handle tube (A) with the holes in the bracket on the upper frame.
7.8 Chart Holder Chapter 7: Accessories Chart Holder Tools required: None The chart holder mounts on the footboard or the convertible footboard. Installation WARNING: Before you put the footboard into the transport shelf position, remove the chart holder from the convertible footboard to avoid injury to the patient.
7.8 Chart Holder Chapter 7: Accessories Removal Lift up on chart holder until top wire hooks (B) are clear of the convertible footboard. Push down on the chart hole until the bottom wire hooks (C) are clear of the convertible footboard. Page 7 - 16 DuraStar™...
7.9 Security Straps Chapter 7: Accessories Security Straps Tools required: Phillips head screwdriver The stretcher has three security strap attachment areas. They are located at the back, thigh, and foot sections. The straps store under the mattress when not in use.
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7.9 Security Straps Chapter 7: Accessories NOTES: Page 7 - 18 DuraStar™ Series Stretcher Service Manual (man268)
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