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HST-X04
Manual Weld TOFD Scanner
User's Manual
This instruction manual contains essential information on how to use this Olympus product safely and effectively.
Before using this product, thoroughly review this instruction manual. Use the product as instructed.
Keep this instruction manual in a safe, accessible location.
DMTA020-01EN — Rev. C
March 2014
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Table of Contents
Related Manuals for Olympus HST-X04
Summary of Contents for Olympus HST-X04
- Page 1 DMTA020-01EN — Rev. C March 2014 This instruction manual contains essential information on how to use this Olympus product safely and effectively. Before using this product, thoroughly review this instruction manual. Use the product as instructed. Keep this instruction manual in a safe, accessible location.
- Page 2 Olympus NDT, 48 Woerd Avenue, Waltham, MA 02453, USA Copyright © 2005, 2007, 2014 by Olympus. All rights reserved. No part of this publication may be reproduced, translated, or distributed without the express written permission of Olympus. This document was prepared with particular attention to usage to ensure the accuracy of the information contained therein, and corresponds to the version of the product manufactured prior to the date appearing on the title page.
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Page 3: Table Of Contents
WEEE Directive ........................9 EMC Directive Compliance ....................9 Warranty Information ......................9 Technical Support ........................ 10 1. Setting Up and Operating the HST-X04 Scanner ......... 11 Description ......................... 11 Assembling the Scanner ................... 12 1.2.1 Installing a Probe and Wedge in a Probe Holder ........12 1.2.2... - Page 4 DMTA020-01EN, Rev. C, March 2014 3. Maintenance ....................21 Preventive Maintenance ................... 21 Unit Cleaning ......................21 4. Spare Parts ....................23 5. Specifications ....................25 General and Environment Specifications .............. 25 Connector Reference ....................26 List of Figures ....................29 List of Tables .....................
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Page 5: Labels And Symbols
DMTA020-01EN, Rev. C, March 2014 Labels and Symbols The rating label location of the HST-X04 scanner is shown in Figure i-1 on page 1. If any or all of the labels or symbols are missing or illegible, please contact Olympus. -
Page 6: Table 1 Symbols On Rating Labels
The CE marking is a declaration that this product conforms to all the applicable directives of the European Community. See the Declaration of Conformity for details. Contact your Olympus representative for more information. The WEEE symbol indicates that the product must not be disposed of as unsorted municipal waste, but should be collected separately. -
Page 7: Important Information - Please Read Before Use
The HST-X04 scanner is designed to perform nondestructive inspections on welds using TOFD or pulse-echo techniques. Do not use the HST-X04 scanner for any purpose other than its intended use. It must never be used to inspect or examine human or animal body parts. -
Page 8: Instrument Compatibility
Some of the details of components illustrated in this manual may differ from the components installed on your instrument. However, the operating principles remain the same. Instrument Compatibility The HST-X04 scanner is compatible with the Olympus ancillary equipment listed in Table 2 on page 4. Table 2 Ancillary equipment Part number... - Page 9 Note: An encoder cable adaptor may be required (see Table 9 on page 26). Always use equipment and accessories that meet Olympus specifications. Using incompatible equipment could cause equipment malfunction and/or damage, or human injury. Important Information — Please Read Before Use...
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Page 10: Repair And Modification
DMTA020-01EN, Rev. C, March 2014 Repair and Modification The HST-X04 scanner does not contain any user-serviceable parts. Opening the scanner or its components might void the warranty. In order to prevent human injury and/or equipment damage, do not disassemble, modify, or attempt to repair the instrument. -
Page 11: Safety Signal Words
DMTA020-01EN, Rev. C, March 2014 Safety Signal Words The following safety symbols might appear in the documentation of the instrument: The DANGER signal word indicates an imminently hazardous situation. It calls attention to a procedure, practice, or the like, which, if not correctly performed or adhered to, could result in death or serious personal injury. -
Page 12: Safety
DMTA020-01EN, Rev. C, March 2014 The NOTE signal word calls attention to an operating procedure, practice, or the like, which requires special attention. A note also denotes related parenthetical information that is useful, but not imperative. The TIP signal word calls attention to a type of note that helps you apply the techniques and procedures described in the manual to your specific needs, or provides hints on how to effectively use the capabilities of the product. -
Page 13: Weee Directive
This equipment generates and uses radio-frequency energy and, if not installed and used properly (that is, in strict accordance with the manufacturer’s instructions), may cause interference. The HST-X04 scanner has been tested and found to comply with the limits for an industrial device in accordance with the specifications of the EMC directive. -
Page 14: Technical Support
Retain packing materials, waybills, and other shipping documentation needed in order to file a damage claim. After notifying the carrier, contact Olympus for assistance with the damage claim and equipment replacement, if necessary. -
Page 15: Setting Up And Operating The Hst-X04 Scanner
DMTA020-01EN, Rev. C, March 2014 1. Setting Up and Operating the HST-X04 Scanner The HST-X04 scanner is a versatile pipe and plate scanner, which can be used to inspect welds using TOFD or pulse-echo techniques. Description The HST-X04 scanner is composed of two probe holders mounted on a bar. A mini- encoder is installed on one of the probe holders (see Figure 1-1 on page 11). -
Page 16: Assembling The Scanner
DMTA020-01EN, Rev. C, March 2014 Assembling the Scanner This section presents the assembly procedures for the HST-X04 scanner, which include installing a probe and wedge in a probe holder, installing and adjusting a probe holder, and installing the Mini-Wheel encoder. -
Page 17: Installing A Probe Holder
1.2.3 Installing an Encoder The Mini-Wheel encoder (see Figure 1-4 on page 14) can be installed two different ways according to the scanning direction needed. Setting Up and Operating the HST-X04 Scanner... -
Page 18: Figure 1-4 The Mini-Wheel Encoder And Cable
DMTA020-01EN, Rev. C, March 2014 Figure 1-4 The Mini-Wheel encoder and cable When the probes are perpendicular to the weld and the scanning direction is parallel to the weld, the Mini-Wheel encoder is installed on the outside of the encoder holder (see Figure 1-5 on page 14). -
Page 19: Figure 1-6 The Mini-Wheel Encoder Installed On The Inside Of The Encoder Holder
Use the hexagonal key to loosen the screw securing the Mini-Wheel encoder pin into the encoder holder (see Figure 1-7 on page 15). Loosen encoder- holder screw on the probe holder. Figure 1-7 The two encoder holder screws Setting Up and Operating the HST-X04 Scanner... -
Page 20: Operating The Scanner
The HST-X04 scanner is designed for manual use, and is straightforward to operate. Once the HST-X04 scanner is setup for the size of pipe or plate you wish to inspect (see section “Assembling the Scanner” on page 12), use the following procedure to operate the scanner. -
Page 21: Probes, Wedges, And Ordering Part Numbers
DMTA020-01EN, Rev. C, March 2014 2. Probes, Wedges, and Ordering Part Numbers This chapter presents a list of probes and wedges that can be used with the HST-X04 scanner and describes the parts that are included in the scanner kit. -
Page 22: Wedges
The XX part of the transducer part number indicates that two types of connectors are available: SM (Microdot connectors) or SL (LEMO 00 connectors) Wedges Table 4 on page 18 describes the wedges used for inspections made with the HST-X04 scanner. Table 4 Miniature TOFD Screw-in Wedges... -
Page 23: Ordering Part Numbers
LEMO connector cannot be used in combination with SPE wedges, due to mechanical interference. Ordering Part Numbers To order replacement parts for the HST-X04 scanner, please refer to Table 5 on page 19 below. Table 5 HST-X04 scanner ordering part numbers... - Page 24 DMTA020-01EN, Rev. C, March 2014 Table 5 HST-X04 scanner ordering part numbers (continued) Quantity Part number Item Number Description LEMO to U-DOT 2.5 m C174-LM-UDOT-2.5M U8800388 cable. — — Two sizes of hexagonal key LEMO 00 female to BNC 21AB0062 U8767012 male adaptor.
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Page 25: Maintenance
This chapter deals with the basic maintenance that an operator can apply to the HST-X04 scanner. The maintenance operations explained as follows helps keep the product in good physical and working condition. Due to its design, the HST-X04 scanner requires only a minimum of maintenance. This chapter covers preventive maintenance and unit cleaning. - Page 26 DMTA020-01EN, Rev. C, March 2014 Chapter 3...
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Page 27: Spare Parts
DMTA020-01EN, Rev. C, March 2014 4. Spare Parts A list of spare parts for the HST-X04 scanner is provided in Table 6 on page 23. Table 6 HST-X04 scanner spare part list Part number Item Number Description Scanner with a 150 mm frame, and a... - Page 28 DMTA020-01EN, Rev. C, March 2014 Chapter 4...
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Page 29: Specifications
DMTA020-01EN, Rev. C, March 2014 5. Specifications This chapter presents the general and operating specifications for the HST-X04 scanner (see Table 7 on page 25 and Table 8 on page 25). General and Environment Specifications Table 7 General specifications Parameter Value 175 mm (6.9 in.) with the 150 mm bar and the Mini-Wheel encoder... -
Page 30: Connector Reference
Waterproof (designed to meet IP67) Connector Reference HST-X04 scanners sold after July 2013 come standard with the LEMO connector which is compatible with the OmniScan MX2 and SX instruments. For use with a different instrument, an optional adaptor is required (see Table 9 on page 26). -
Page 31: Figure 5-1 Lemo Connector Pinout Diagram
DMTA020-01EN, Rev. C, March 2014 Figure 5-1 on page 27 contains the pinout for the LEMO connector used on the OmniScan MX2 model. HST-X04 Mini-Wheel encoder +5 V +5 V HST-X04 PHA-1 PHA-1 Mini-Wheel PHB-1 PHB-1 Solder cup view encoder... - Page 32 DMTA020-01EN, Rev. C, March 2014 Chapter 5...
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Page 33: List Of Figures
List of Figures Figure i-1 Label and symbols on the Mini-Wheel encoder ..........1 Figure 1-1 The HST-X04 scanner ..................11 Figure 1-2 Pulling the fork arm away from the probe holder ........12 Figure 1-3 Loosening the bar socket .................. 13 Figure 1-4 The Mini-Wheel encoder and cable .............. - Page 34 DMTA020-01EN, Rev. C, March 2014 List of Figures...
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Page 35: List Of Tables
Table 3 Miniature Screw-in TOFD Transducers ............. 17 Table 4 Miniature TOFD Screw-in Wedges ..............18 Table 5 HST-X04 scanner ordering part numbers ............19 Table 6 HST-X04 scanner spare part list ................23 Table 7 General specifications ................... 25 Table 8 Operating environment specifications ............... - Page 36 DMTA020-01EN, Rev. C, March 2014 List of Tables...
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Page 37: Index
DMTA020-01EN, Rev. C, March 2014 Index accessories 19 EMC directive compliance 9 adjustment, probe holder 13 encoder installation 13 ancillary equipment 4 environment specifications 25 part numbers 19 equipment, compatible 4 assembly, scanner 12 part numbers 17, 18, 19 carbide wear pins adjustment, wedge 16 height 25 CAUTION signal word 7 cautions... - Page 38 12 information notes 7 signal words 7 IMPORTANT 7 NOTE 8 TIP 8 Olympus technical support 10 safety 7 operating the scanner 16 CAUTION 7 ordering part numbers 19 DANGER 7 WARNING 7...