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Lippert Components SOLERA CLASSIC AWNING Replacement
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Lippert Components SOLERA CLASSIC AWNING Replacement

Lippert Components SOLERA CLASSIC AWNING Replacement

Head replacement
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SOLERA
Purpose
This document describes the procedure to replace the idler and/or drive head assemblies for the Solera Classic
Awning. Figure 1 callouts describe the various names of the parts and assemblies used in the instructions.
Always wear eye protection when performing service or maintenance to the unit. Other safety
equipment to consider includes hearing protection, gloves and possibly a full face shield,
Idler
Head
Assembly
Rev: 08.01.19
CLASSIC AWNING HEAD REPLACEMENT
®
depending on the nature of the service.
Moving parts can pinch, crush or cut. Keep clear and use caution.
Roll
Tube
Idler Support
Arm Assembly
AWNINGS
Fig. 1
Fabric
Drive
Head
Assembly
Outer Arm
Page 1
Awning
Rail
Drive
Support Arm
Assembly
CCD-0002738

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Summary of Contents for Lippert Components SOLERA CLASSIC AWNING

  • Page 1 SOLERA CLASSIC AWNING HEAD REPLACEMENT ® AWNINGS Purpose This document describes the procedure to replace the idler and/or drive head assemblies for the Solera Classic Awning. Figure 1 callouts describe the various names of the parts and assemblies used in the instructions. Always wear eye protection when performing service or maintenance to the unit.

  • Page 2: Resources Required

    SOLERA CLASSIC AWNING HEAD REPLACEMENT ® AWNINGS Resources Required • 1 - 2 People, depending on task • Zip ties • Cordless or electric drill or screw gun • Padded locking pliers • Appropriate drill bits • Two hairpin cotter pins •...
  • Page 3 SOLERA CLASSIC AWNING HEAD REPLACEMENT ® AWNINGS NOTE: Marking the position of the cam lock is only necessary if the drive head assembly is being replaced. Make a non-permanent mark on the roll tube (Fig. 5A) indicating the position of the cam lock (Fig.
  • Page 4 SOLERA CLASSIC AWNING HEAD REPLACEMENT ® AWNINGS Zip tie (Fig. 7A) both support arm assemblies. Place the zip tie around the outer arm (Fig. 7B) and the support arm (Fig. 7C). This will keep the outer arm in place while replacing the drive/idler head assemblies.
  • Page 5 SOLERA CLASSIC AWNING HEAD REPLACEMENT ® AWNINGS Remove the drive head assembly (Fig. 9E) from the support arm assembly (Fig. 9F). The spring is under extreme tension. Improper handling could cause death, serious injury or property damage. With an assistant holding the roll tube (Fig. 9C), firmly take hold of the drive head (Fig. 9E) with a pair of padded locking pliers.
  • Page 6 SOLERA CLASSIC AWNING HEAD REPLACEMENT ® AWNINGS Remove the drive head assembly (Fig. 11A) from the roll tube (Fig. 11B). Fig. 11 Make sure the cam lock is in the down (roll out) position (Fig. 12D) and the drive head (Fig. 12E) is front facing. 10.
  • Page 7 SOLERA CLASSIC AWNING HEAD REPLACEMENT ® AWNINGS 14. Remove the hairpin cotter pin and apply tension to the spring assembly by turning the drive head (Fig. 12E) in a counterclockwise direction using padded locking pliers. The number of turns is determined by the position and size of the awning.
  • Page 8 SOLERA CLASSIC AWNING HEAD REPLACEMENT ® AWNINGS Replacing Idler Head Assembly Failure to maintain control of the roll tube or the idler head assembly may result in serious injury or property damage. NOTE: Some parts are not shown for clarity. Make sure to do the steps in the Preparation section before proceeding with step 1.
  • Page 9 SOLERA CLASSIC AWNING HEAD REPLACEMENT ® AWNINGS After the tension is released, remove the three screws (Fig. 15A) holding the idler head end cap (Fig. 15C) onto the roll tube (Fig. 15D). Set the screws aside for future use in the installation process. Fig.
  • Page 10 SOLERA CLASSIC AWNING HEAD REPLACEMENT ® AWNINGS 12. Remove the hairpin cotter pin and apply tension to the spring assembly by turning the idler head in a clockwise direction using padded locking pliers. The number of turns is determined by the position and size of the awning.