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Pentair Keystone GR Series Installation & Operation Manual

Pentair Keystone GR Series Installation & Operation Manual

Resilient seated butterfly valves

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KEYSTONE
Please read these instructions carefully
This symbol indicates important
messages and safety instructions.
Intended valve use
The valve is intended to be used only in
applications within the pressure/temperature
limits indicated in the P/T diagram of the
product manual.
When the valve is used in an end-of-line
function, PED Cat-I applications are allowed
only. For other categories, please contact the
factory.
www.pentair.com/valves
Keystone Series GR Resilient Seated Butterfly valves
GRW/GRL Installation & Operation Manual
1 Storage & handling
1.1
Storage
When valves are to be stored for some time (2 months or more) before being fitted, storage
should be in the original delivery crates or cases.
1.1.1 Storage conditions
The valves should be stored off the ground in a clean, dry indoor area.
Protect the valve from temperature and humidity extremes, and exposure to excessive dust,
moisture, vibration, deformations, sunlight and ozone.
Recommendations
1. Temperature: storage temperature below 77°F (25°C), above 32°F (0°C) preferable below 59°F
(15°C).
2. Humidity: storage conditions should be such that condensation does not occur, store in a dry
environment. Maximum 50% relative humidity.
3. Light: valve elastomers should be protected from light, in particular direct sunlight or strong
artificial light with high ultra violet.
4. Ozone: storage rooms should not contain any equipment generating ozone. E.g. lamps,
electric motors.
Important
Before valves are installed or used the following actions are recommended.
1. Valves/parts have to be inspected and thoroughly cleaned if required.
2. Elastomer parts need to be greased with silicone grease if not present anymore.
3. All surfaces in contact with seats have to be thoroughly cleaned and greased with silicone
grease if stored for more than 5 months.
1.2 Handling
To prevent damage during handling, the valves should be lifted by hand or using appropriate
lifting equipment. Do not fasten lifting devices around the valve operating shaft, actuator or
through the valve waterway. The valve should be lifted with chains or slings which are fastened to
rods or bolts which go through the bolt holes in the body flanges. The valves should be protected
from external events e.g. (bumps, hitting and vibration) during transport.
Any flange protection caps need to be removed before the valve is mounted in the pipeline.
Lift the valve with great care from the transport package (crate, pallet). While handling or
installing the valve, ensure that no damage occurs to the valve, the pneumatic/electrical/-
hydraulic actuator or other instrumentation.
2 Spare parts
Only original Keystone spare parts are allowed to be used. Safe operation cannot be guaranteed if third
party spare parts are used.
Pentair reserves the right to change the contents without notice
Copyright © 2012 Pentair Valves & Controls. All rights reserved.
KEYEW-6269-US-1304

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Summary of Contents for Pentair Keystone GR Series

  • Page 1 Only original Keystone spare parts are allowed to be used. Safe operation cannot be guaranteed if third party spare parts are used. www.pentair.com/valves Pentair reserves the right to change the contents without notice KEYEW-6269-US-1304 Copyright © 2012 Pentair Valves & Controls. All rights reserved.
  • Page 2 EN 1092-1, table 8, type 11 or ASME B16.5, table 8, Weld Neck, dimensions B. For larger than D max inside diameters or other flange types please contact your local Pentair Sales organization, as larger inside diameters might result in reduced valve functionality.
  • Page 3 ‘full close’ indicators on the actuator or throttle plate. For normal installation the valve disc travels clockwise to close. Pentair reserves the right to change the contents without notice page 3 Copyright © 2012 Pentair Valves & Controls. All rights reserved.
  • Page 4 Due to differential pressure across the valve disc, butterfly valves have the tendency to be closed by the flow. Take care when unlatching the valve operating mechanism. Pentair reserves the right to change the contents without notice page 4 Copyright © 2012 Pentair Valves & Controls. All rights reserved.
  • Page 5: Troubleshooting Guide

    Pay special attention in order that the seat is not damaged due to any misalignment See section 3.3.1 of stem holes. Pentair reserves the right to change the contents without notice page 5 Copyright © 2012 Pentair Valves & Controls. All rights reserved.
  • Page 6 Upper & lower bearing Detail ‘A’ Detail ‘A’ Detail ‘B’ Detail ‘C’ Detail ‘B’ Detail ‘C’ Figure 3 Pentair reserves the right to change the contents without notice page 6 Copyright © 2012 Pentair Valves & Controls. All rights reserved.
  • Page 7 Table 2 - Recommended disc screw tightening torques Valve size Tightening torque (DN) (NPS) (Nm) (ft. lbs) 350-400 14-16 450-500 18-20 600-800 24-32 1270 Pentair reserves the right to change the contents without notice page 7 Copyright © 2012 Pentair Valves & Controls. All rights reserved.
  • Page 8 Shaft circlip Body O-ring Detail ‘A’ Shaft O-ring Bearing Parallel key Detail ‘A’ Detail ‘B’ Detail ‘B’ Figure 4 Pentair reserves the right to change the contents without notice page 8 Copyright © 2012 Pentair Valves & Controls. All rights reserved.

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