Pentair Aurora PVM Series Installation, Operation, And Parts Manual
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Pentair Aurora PVM Series Installation, Operation, And Parts Manual

Pentair Aurora PVM Series Installation, Operation, And Parts Manual

Vertical multistage pumps
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Record the following information from the motor
and pump nameplates for future reference:
Pump Model No.
Bill of Material No.
Motor Model No.
Motor Serial No.
HP
Rated Amp Draw
PVM(X) SERIES
VERTICAL MULTISTAGE PUMPS
INSTALLATION, OPERATION AND PARTS MANUAL
NOTE! To the installer: Please make sure you provide this manual to the owner of the equip ment or to the responsible
party who maintains the system.
Part # A-03-366 | © 2016 Pentair Ltd. | 02/09/16
Volts/Hz/Ph

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Summary of Contents for Pentair Aurora PVM Series

  • Page 1 INSTALLATION, OPERATION AND PARTS MANUAL NOTE! To the installer: Please make sure you provide this manual to the owner of the equip ment or to the responsible party who maintains the system. Part # A-03-366 | © 2016 Pentair Ltd. | 02/09/16...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Confirm that you have the right pump: Safety Instructions ............2 Applications and Operating Ranges ........ 2 Installation ..............3 Electrical ................. 4 Operation ................ 5 Maintenance ..............6 Troubleshooting ............10 Repair Parts ..............12 Dimensions ..............20 Warranty ...............

  • Page 3: Installation

    INSTALLATION Table I – Minimum Pumping Rates Risk of electric shock. Can shock, burn or Flow Series Minimum Pumping Rate kill. Ground pump motor correctly before connecting PVM(X)1 1.0 GPM to power supply, per article 250-80 of the National PVM(X)3 1.5 GPM Electrical Code (NEC) in the U.S., or the Canadian Electrical Code (CEC), as applicable.

  • Page 4: Electrical

    If the system pressure is greater than the pump’s against running dry. The highest point of the loop should maximum inlet pressure the limits of the pump can be at least as high as the lowest point of the motor. This be exceeded if the discharge pressure backs up to the loop/valve combination will allow the pump and the inlet side of the pump.

  • Page 5: Operation

    OPERATION Operation of open systems with the liquid level below the top of the pump: Priming NOTICE: The suction pipe requires a check valve or Risk of explosion and scalding. Do not run isolation valve. the pump with the discharge valve closed; the water in 1.

  • Page 6: Maintenance

    Starting 1. If a suction line isolation valve has been installed, check to be sure that it is completely opened. 2. For initial starting, the isolation valve in the discharge pipe should be almost closed. 3. Start the pump. 4. When the piping system has been filled with liquid, slowly open the discharge isolation valve until it is completely open.
  • Page 7 Pump 13. Reinstall the coupling (43) on the pump and motor Shaft Flange shaft. If the pump has a shaft pin, the pin axially Head locates the pump shaft. If the pump does not have a shaft pin, then set the coupling so that it grips equal lengths of the pump and motor shaft.
  • Page 8 10. PVM1–PVM20: Slide the motor stool (36) over the listed in Table III. Place the motor stool (53) on the pump head and fasten it with four pump head staybolts (81) and onto the sleeve (48). Slide the pump head (36) over the staybolts onto the stack bolts (74A).
  • Page 9 Regular Maintenance Checks 13. Follow Steps 11–19 under Motor Replacement to reinstall the motor. The following checks should be made at regular intervals: Risk of explosion and scalding. Do not run 1. The pump meets required performance and is pump with discharge valve closed; the water in the pump operating smoothly and quietly.

  • Page 10: Troubleshooting

    TROUBLESHOOTING Risk of electrical shock and possible unexpected starts. Disconnect all power to the pump before servicing or working on pump. Make sure that power is locked out and that pump cannot be accidentally started. Problem Cause A. Power failure B.
  • Page 11 THIS PAGE INTENTIONALLY LEFT BLANK...

  • Page 12: Repair Parts

    REPAIR PARTS Cast Iron Stainless Models Models PVM1 PVMX1 PVM3 PVMX3 PVM5 PVMX5 Cast Iron Stainless Stainless Flanged NPT Flanged Grooved Figure 10...
  • Page 13 Component PVM1, PVM3 PVMX1, PVMX3 PVM5 PVMX5 Discharge Discharge Discharge Discharge Diffuser, Normal Diffuser, Normal Diffuser, Normal Diffuser, Normal Diffuser, with Bearing Diffuser, with Bearing Diffuser, with Bearing Diffuser, with Bearing Bearing Bearing Bearing Bearing Impeller Impeller Impeller Impeller Clamp Clamp Clamp Clamp...
  • Page 14 REPAIR PARTS Cast Iron Stainless Models Models PVM10 PVMX10 PVM15 PVMX15 PVM20 PVMX20 Cast Iron, Stainless Stainless Flanged Flanged Grooved Figure 11...
  • Page 15 Component PVM10 PVMX10 PVM15, PVM20 PVMX15, PVMX20 Discharge Discharge Discharge Discharge Diffuser, Normal Diffuser, Normal Diffuser, Normal Diffuser, Normal Diffuser, with Bearing Diffuser, with Bearing Diffuser, with Bearing Diffuser, with Bearing Bearing Bearing Bearing Bearing Impeller Impeller Impeller Impeller Wear Ring Wear Ring Wear Ring Wear Ring...
  • Page 16 REPAIR PARTS Cast Iron Stainless Models Models PVM33 PVMX33 PVM45 PVMX45 PVM64 PVMX64 PVM90 PVMX90 Stainless Cast Iron Flanged Flanged Figure 12...
  • Page 17 PVM33, PVM45, PVMX33, PVMX45, Component PVM64, PVM90 PVMX64, PVMX90 Diffuser, Top Diffuser, Top Diffuser, Normal Diffuser, Normal Diffuser, with Bearing Diffuser, with Bearing Bearing Sleeve Bearing Sleeve Impeller Impeller Collet Collet Collet Nut Collet Nut Strap Retainer Strap Retainer Pump Head Pump Head Shaft Shaft...
  • Page 18 REPAIR PARTS Cast Iron Stainless Models Models PVM120 PVMX120 15HP~60HP PVM150 PVMX150 75HP~100HP Cast Iron Stainless Flanged Flanged Figure 13...
  • Page 19 Component PVM120, PVM150 PVMX120, PVMX150 Diffuser, Top Diffuser, Top Diffuser, Normal Diffuser, Normal Diffuser, with Bearing Diffuser, with Bearing Bearing Sleeve Bearing Sleeve Impeller Impeller Collet Collet Collet Nut Collet Nut Strap Retainer Assemby Strap Retainer Assembly Strap Retainer Strap Retainer Pump Head Pump Head Shaft...

  • Page 20: Dimensions

    PUMP DIMENSIONS PVM(X) 1 PUMP DIMENSIONS – STANDARD PVM Cast Iron PVMX Stainless Steel Dimensions in inches Weight in Lbs Dimensions in inches Weight in Lbs Motor Pump Pump Pump Pump Model Motor Service Motor & & Number Factor Phase Voltage Frame Only...
  • Page 21 PUMP DIMENSIONS PVM(X) 1 PUMP DIMENSIONS – STANDARD PVMX Dual 1-1/4” NPT / 1-1/4” ANSI 250# Flanges ANSI 250# Flanges Grooved Flange 1-1/4” ANSI 250# .75 x .96 .16 x 7.09 3.94 1.38 3.94 8.27 5.55 .16 x 5.55 7.09 8.27 9.84 8.66...
  • Page 22 PUMP DIMENSIONS PVM(X) 1 PUMP DIMENSIONS – METRIC PUMP DIMENSIONS – METRIC PVM Cast Iron PVMX Stainless Steel Dimensions in mm Weight in kgs Dimensions in mm Weight in kgs Motor Pump Pump Pump Pump Model Motor Service Motor & &...
  • Page 23 PUMP DIMENSIONS PVM(X) 1 PUMP DIMENSIONS – METRIC PVMX Dual 1-1/4” NPT / 1-1/4” ANSI 250# Flanges ANSI 250# Flanges Grooved Flange 1-1/4” ANSI 250# 1.25" NPT...
  • Page 24 PUMP DIMENSIONS PVM(X) 3 PUMP DIMENSIONS – STANDARD PVM Cast Iron PVMX Stainless Steel Dimensions in inches Weight in Lbs Dimensions in inches Weight in Lbs Motor Pump Pump Pump Pump Model Motor Service Motor & & Number Factor Phase Voltage Frame Only...
  • Page 25 PUMP DIMENSIONS PVM(X) 3 PUMP DIMENSIONS – STANDARD PUMP DIMENSIONS – STANDARD PVMX Dual 1-1/4” NPT / 1-1/4” ANSI 250# Flanges ANSI 250# Flanges Grooved Flange 1-1/4” ANSI 250# .75 x .96 .16 x 7.09 3.94 1.38 3.94 8.27 5.55 .16 x 5.55 7.09...
  • Page 26 PUMP DIMENSIONS PVM(X) 3 PUMP DIMENSIONS – METRIC PUMP DIMENSIONS – METRIC PVM Cast Iron PVMX Stainless Steel Dimensions in mm Weight in kgs Dimensions in mm Weight in kgs Motor Pump Pump Pump Pump Model Motor Safety Motor & &...
  • Page 27 PUMP DIMENSIONS PVM(X) 3 PUMP DIMENSIONS – METRIC PVMX Dual 1-1/4” NPT / 1-1/4” ANSI 250# Flanges ANSI 250# Flanges Grooved Flange 1-1/4” ANSI 250# 1.25" NPT...
  • Page 28 PUMP DIMENSIONS PVM(X) 5 PUMP DIMENSIONS – STANDARD PVM Cast Iron PVMX Stainless Steel Dimensions in inches Weight in Lbs Dimensions in inches Weight in Lbs Motor Pump Pump Pump Pump Model Motor Service Motor & & Number Factor Phase Voltage Frame Only...
  • Page 29 PUMP DIMENSIONS PVM(X) 5 PUMP DIMENSIONS – STANDARD PUMP DIMENSIONS – STANDARD PVMX Dual 1-1/4” NPT / 1-1/4” ANSI 250# Flanges ANSI 250# Flanges Grooved Flange 1-1/4” ANSI 250# .75 x .96 .16 x 7.09 3.94 1.38 3.94 8.27 5.55 .16 x 5.55 7.09...
  • Page 30 PUMP DIMENSIONS PVM(X) 5 PUMP DIMENSIONS – METRIC PUMP DIMENSIONS – METRIC PVM Cast Iron PVMX Stainless Steel Dimensions in mm Weight in kgs Dimensions in mm Weight in kgs Motor Pump Pump Pump Pump Model Motor Safety Motor & &...
  • Page 31 PUMP DIMENSIONS PVM(X) 5 PUMP DIMENSIONS – METRIC PVMX Dual 1-1/4” NPT / 1-1/4” ANSI 250# Flanges ANSI 250# Flanges Grooved Flange 1-1/4” ANSI 250# 1.25" NPT...
  • Page 32 PUMP DIMENSIONS PVM(X) 10 PUMP DIMENSIONS – STANDARD PVM Cast Iron PVMX Stainless Steel Dimensions in inches Weight in Lbs Dimensions in inches Weight in Lbs Motor Pump Pump Pump Pump Model Motor Service Motor & & Number Factor Phase Voltage Frame Only...
  • Page 33 PUMP DIMENSIONS PVM(X) 10 PUMP DIMENSIONS – STANDARD PUMP DIMENSIONS – STANDARD PVMX 2" ANSI 250# FLANGE WITH 2" FEMALE Bolt Circle 5.0” NPT THREADS Dual 1-1/4” NPT / 1-1/4” ANSI 250# Flanges ANSI 250# Flanges...
  • Page 34 PUMP DIMENSIONS PVM(X) 10 PUMP DIMENSIONS – METRIC PUMP DIMENSIONS – METRIC PVM Cast Iron PVMX Stainless Steel Dimensions in mm Weight in kgs Dimensions in mm Weight in kgs Motor Pump Pump Pump Pump Model Motor Safety Motor & &...
  • Page 35 PUMP DIMENSIONS PVM(X) 10 PUMP DIMENSIONS – METRIC PVMX 2" ANSI 250# FLANGE WITH 2" FEMALE Bolt Circle 127mm NPT THREADS Dual 1-1/4” NPT / 1-1/4” ANSI 250# Flanges ANSI 250# Flanges...
  • Page 36 PUMP DIMENSIONS PVM(X) 15 PUMP DIMENSIONS – STANDARD PVM Cast Iron PVMX Stainless Steel Dimensions in inches Weight in Lbs Dimensions in inches Weight in Lbs Motor Pump Pump Pump Pump Model Motor Safety Motor & & Number Factor Phase Voltage Frame Only...
  • Page 37 PUMP DIMENSIONS PVM(X) 15 PUMP DIMENSIONS – METRIC PVM Cast Iron PVMX Stainless Steel Dimensions in mm Weight in kgs Dimensions in mm Weight in kgs Motor Pump Pump Pump Pump Model Motor Safety Motor & & Number Factor Phase Voltage Frame Only...
  • Page 38 PUMP DIMENSIONS PVM(X) 20 PUMP DIMENSIONS – STANDARD PVM Cast Iron PVMX Stainless Steel Dimensions in inches Weight in Lbs Dimensions in inches Weight in Lbs Motor Pump Pump Pump Pump Model Motor Service Motor & & Number Factor Phase Voltage Frame Only...
  • Page 39 PUMP DIMENSIONS PVM(X) 20 PUMP DIMENSIONS – METRIC PVM Cast Iron PVMX Stainless Steel Dimensions in mm Weight in kgs Dimensions in mm Weight in kgs Motor Pump Pump Pump Pump Model Motor Safety Motor & & Number Factor Phase Voltage Frame Only...
  • Page 40 PUMP DIMENSIONS PVM(X) 33 PUMP DIMENSIONS – STANDARD PVM Cast Iron PVMX Stainless Steel Dimensions in inches Weight in Lbs Dimensions in inches Weight in Lbs Motor Pump Pump Pump Pump Model Motor Service Motor & & Number Factor Phase Voltage Frame Only...
  • Page 41 PUMP DIMENSIONS PVM(X) 33 PUMP DIMENSIONS – METRIC PVM Cast Iron PVMX Stainless Steel Dimensions in mm Weight in kgs Dimensions in mm Weight in kgs Motor Pump Pump Pump Pump Model Motor Safety Motor & & Number Factor Phase Voltage Frame Only...
  • Page 42 PUMP DIMENSIONS PVM(X) 45 PUMP DIMENSIONS – STANDARD PVM Cast Iron PVMX Stainless Steel Dimensions in inches Weight in Lbs Dimensions in inches Weight in Lbs Motor Pump Pump Pump Pump Model Motor Service Motor & & Number Factor Phase Voltage Frame Only...
  • Page 43 PUMP DIMENSIONS PVM(X) 45 PUMP DIMENSIONS – STANDARD PUMP DIMENSIONS – STANDARD PVMX Flange (ANSI) Flange (ANSI) 3" 250 lb.R.F. 3" 250 lb.R.F. 8 x Ø.88" 8 x Ø.88" G 1/2 G 1/2 4 x Ø.56" 4 x Ø.56" Ø3.13" Ø3.13"...
  • Page 44 PUMP DIMENSIONS PVM(X) 45 PUMP DIMENSIONS – METRIC PUMP DIMENSIONS – METRIC PVM Cast Iron PVMX Stainless Steel Dimensions in mm Weight in kgs Dimensions in mm Weight in kgs Motor Pump Pump Pump Pump Model Motor Service Motor & &...
  • Page 45 PUMP DIMENSIONS PVM(X) 45 PUMP DIMENSIONS – METRIC PVMX Flange (ANSI) Flange (ANSI) 3" 250 lb.R.F. 3" 250 lb.R.F. 8 x Ø22 8 x Ø22 G 1/2 G 1/2 4 x Ø14 4 x Ø14 Ø80 Ø80 G 1/2 G 1/2 G 1/2 G 1/2 G 1/2...
  • Page 46 PUMP DIMENSIONS PVM(X) 64 PUMP DIMENSIONS – STANDARD PVM Cast Iron PVMX Stainless Steel Dimensions in inches Weight in Lbs Dimensions in inches Weight in Lbs Motor Pump Pump Pump Pump Model Motor Service Motor & & Number Factor Phase Voltage Frame Only...
  • Page 47 PUMP DIMENSIONS PVM(X) 64 PUMP DIMENSIONS – METRIC PVM Cast Iron PVMX Stainless Steel Dimensions in mm Weight in kgs Dimensions in mm Weight in kgs Motor Pump Pump Pump Pump Model Motor Service Motor & & Number Factor Phase Voltage Frame Only...
  • Page 48 PUMP DIMENSIONS PVM(X) 90 PUMP DIMENSIONS – STANDARD PVM Cast Iron PVMX Stainless Steel Dimensions in inches Weight in Lbs Dimensions in inches Weight in Lbs Motor Pump Pump Pump Pump Model Motor Service Motor & & Number Factor Phase Voltage Frame Only...
  • Page 49 PUMP DIMENSIONS PVM(X) 90 PUMP DIMENSIONS – METRIC PVM Cast Iron PVMX Stainless Steel Dimensions in mm Weight in kgs Dimensions in mm Weight in kgs Motor Pump Pump Pump Pump Model Motor Service Motor & & Number Factor Phase Voltage Frame Only...
  • Page 50 PUMP DIMENSIONS PVM(X) 120 PUMP DIMENSIONS – STANDARD PVM Cast Iron PVMX Stainless Steel Dimensions in inches Weight in Lbs Dimensions in inches Weight in Lbs Motor Pump Pump Pump Pump Model Motor Service Motor & & Number Factor Phase Voltage Frame Only...
  • Page 51 PUMP DIMENSIONS PVM(X) 120 PUMP DIMENSIONS – METRIC PVM Cast Iron PVMX Stainless Steel Dimensions in mm Weight in kgs Dimensions in mm Weight in kgs Motor Pump Pump Pump Pump Model Motor Service Motor & & Number Factor Phase Voltage Frame Only...
  • Page 52 PUMP DIMENSIONS PVM(X) 150 PUMP DIMENSIONS – STANDARD PVM Cast Iron PVMX Stainless Steel Dimensions in inches Weight in Lbs Dimensions in inches Weight in Lbs Motor Pump Pump Pump Pump Model Motor Service Motor & & Number Factor Phase Voltage Frame Only...
  • Page 53 PUMP DIMENSIONS PVM(X) 150 PUMP DIMENSIONS – METRIC PVM Cast Iron PVMX Stainless Steel Dimensions in mm Weight in kgs Dimensions in mm Weight in kgs Motor Pump Pump Pump Pump Model Motor Service Motor & & Number Factor Phase Voltage Frame Only...
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  • Page 55 THIS PAGE INTENTIONALLY LEFT BLANK...

  • Page 56: Warranty

    WARRANTY Seller warrants equipment (and its component parts) of its own manufacture against defects in materials and workmanship under normal use and service for one (1) year from the date of installation or start-up, or for eighteen (18) months after the date of shipment, whichever occurs first.

This manual is also suitable for:

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