Zoeller QWIK JON ULTIMA 203 Installation Instructions Manual

Zoeller QWIK JON ULTIMA 203 Installation Instructions Manual

Portable power water pump

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NOTICE TO INSTALLER: Instructions must remain with installation.
Your Peace of Mind is Our Top Priority
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
Patent No. 7,203,976
Other Patents Pending
1. Inspect all materials. Occasionally, products are damaged during shipment. If the unit is damaged, contact your dealer before using. Do Not remove the test
plugs from the pump.
2. Carefully read all the literature provided to familiarize yourself with specific details regarding installation and use before attempting the installation. These
materials should be retained for future reference.
SEE BELOW FOR LIST OF WARNINGS
1. Make sure there is a properly grounded receptacle available. All pumps
are furnished with provisions for proper grounding to protect you against the
possibility of electrical shock.
(SEE WARNINg BELOW)
2. Make certain that the receptacle is within the reach of the pump's power
supply cord. DO NOT USE AN EXTENSION CORD. Extension cords that
are too long or too light do not deliver sufficient voltage to the pump motor.
But, more important, they could present a safety hazard if the insulation were
to become damaged or the connection end were to fall into the sump.
3. Make sure the pump electrical supply circuit is equipped with fuses
or circuit breakers of proper capacity. A separate branch circuit is
recommended, sized according to local electrical code for the current shown
on the pump nameplate.
4. Testing for ground. As a safety measure, each electrical outlet should be
checked for ground using a circuit analyzer which will indicate if the power,
neutral and ground wires are correctly connected to your outlet. If they are
not, call a qualified licensed electrician.
5. for Added Safety. Use of a residual current device with an operating current
not higher than 30 mA is recommended.
6. fOR yOUR pROTECTION, ALWAyS DISCONNECT pUMp fROM
ITS pOWER SOURCE BEfORE HANDLINg. DO NOT UNDER ANy
CIRCUMSTANCES REMOVE THE gROUND pIN. The 3-prong plug must
be inserted into a mating 3-prong grounded receptacle. If the installation
does not have such a receptacle, it must be changed to the proper type, wired
and grounded in accordance with the local electrical code and all applicable
local codes and ordinances.
7. "Risk of electrical shock" Do not remove power supply cord and strain
relief or connect conduit directly to the pump.
8. Installation and servicing of electrical circuits and hardware should be
performed by a qualified licensed electrician.
9. Pump installation and servicing should be performed by a qualified person.
1 0. Risk of electric shock - These pumps have not been investigated for use in
swimming pool and marine areas.
11. If the supply cable is damaged, it must be replaced by the manufacturer or
its technical service or similarly qualified persons in order to avoid a hazard.
1 2. The appliance is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision or instruction concerning
use of the appliance by a person responsible for their safety.
13. Pump is not intended for potable water due to possible contamination by oil
contained in the pump.
®
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
QWIK JON
ULTIMA 203 SYSTEMS
®
INSTALLATION INSTRUCTIONS
PREINSTALLATION CHECKLIST
© Copyright 2012 Zoeller Co. All rights reserved.
®
SEE BELOW FOR LIST OF CAUTIONS
1. The Qwik Jon
and is capable of pumping fecal matter, toilet paper and sanitary articles
which may be accidentally dropped into the toilet. It is not recommended
to flush such foreign objects as they might clog the sanitary sewer.
2. Check to be sure your power source is adequate to handle the amperage
requirements of the motor as indicated on the pump or unit I.D. tag.
3. All plumbing (discharge and vent lines) must be installed to meet local
codes. Unit must be vented. Do not use an automatic plumbing
vent device.
4. Maximum operating temperature must not exceed 130°F.
5. Do not use cleaning products containing bleach in the toilet tank, toilet or
attached fixtures as they will degrade the pump seals.
SEE BELOW FOR LIST OF NOTES
1. Repair and service should be performed by an Authorized Service Station
only (consult factory).
2. Recommended for installations up to 20' total dynamic head. Consult factory
if installation is above 15' vertical height in 1" pipe. Mini-Grinder Pump is
designed for use in Qwik Jon
in any other application.
3. Pumps with the "UL" mark and/or the "US" mark are tested to UL Standard
UL778. CSA Certified pumps are certified to CSA Standard C22.2 No.
108. Qwik Jon
application.
4. All fixtures connecting to the system must be on the same floor level.
visit our web site:
www.zoeller.com
MODEL NO. ____________
DATE CODE: ___________
DATE INSTALLED: ______
Ultima is fitted with a specially-designed grinder pump
®
NOTES
Ultima units only. It is not designed for use
®
Ultima units only. It is not designed for use in any other
®
REfER TO WARRANTy ON pAgE 2.
SECTION: 6.10.064
FM2408
1212
Supersedes
0310

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Summary of Contents for Zoeller QWIK JON ULTIMA 203

  • Page 1 REfER TO WARRANTy ON pAgE 2. use of the appliance by a person responsible for their safety. 13. Pump is not intended for potable water due to possible contamination by oil contained in the pump. © Copyright 2012 Zoeller Co. All rights reserved.
  • Page 2: Limited Warranty

    7’ CEILING Installation may not be exactly as shown. SUBFLOOR 3/4" THICK MINIMUM 2” x 8” FLOOR JOISTS CHECK VALVE P/N 30-0181 8" SK2932 * Ceiling heights shown for reference only. © Copyright 2012 Zoeller Co. All rights reserved.
  • Page 3: Service Parts

    Vertical lift too high. Change discharge piping or contact Product Support Dept. If the above checklist does not solve the problem, consult the Zoeller Product Support Department (502) 778-2731. Do not attempt to service or otherwise disassemble pump. Care of finish: Soap and water is all that is recommended for cleaning the outside of the tank. Other cleaning products may cause discoloration and scratching. © Copyright 2012 Zoeller Co. All rights reserved.
  • Page 4: Location Selection

    Remove the toilet from the pump unit and set it aside. 1/8" STEP 3-2 STEP 4-4 STEP 4-1 STEP 3-1 STEP 3-3, 3-4 SK2616 STEP 4-3 STEP 4-2 SK2615 © Copyright 2012 Zoeller Co. All rights reserved.
  • Page 5 WATER 4) Install the water supply line from the existing water shut-off valve to the SUPPLY toilet water supply connection. 5) Open the water supply valve and check for leaks. The toilet tank should fill to the proper level. Adjust if required. 6) Plug the pump's power cord into the outlet. 7) Flush the toilet and watch for proper operation. Listen for the pump to start. The pump unit requires proper venting in order for toilet to flush. Check for leaks. 8) Repeat flush cycles to assure proper operation. AUX. INLET PUMP UNIT FLOOR LEVEL TO WITHIN 1/8" SK2595 NOTE: May not be pictured exactly as shown. © Copyright 2012 Zoeller Co. All rights reserved.
  • Page 6 PUMP PERFORMANCE CURVE MODEL 202 GALLONS LITERS 0 FLOW PER MINUTE TOTAL DYNAMIC HEAD/FLOW PER MINUTE SEWAGE MODEL Feet Meters Gal. Liters Shut-off Head: 30 ft. (9.1m) 018512 © Copyright 2012 Zoeller Co. All rights reserved.
  • Page 7 SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961 visit our web site: (502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624 ® www.zoeller.com Your Peace of Mind is Our Top Priority ® © Copyright 2012 Zoeller Co. All rights reserved.
  • Page 8 © Copyright 2012 Zoeller Co. All rights reserved.

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