Related Manuals for phytron phyMOTION PIDM01.1
Summary of Contents for phytron phyMOTION PIDM01.1
- Page 1 PID Controller Module PIDM01.1 Firmware Version: V1.0.1 (Loader) V1.0.5 (System) TRANSLATION OF THE ORIGINAL GERMAN MANUAL 8/2019 Manual MA 1311-A001 EN...
- Page 2 Modular Multi-axis Controller for Stepper Motors In the manual phyMOTION Modular Multi-axis Controller for Stepper Motors (https://www.phytron.eu) are the descriptions of the features and specifications for the phyMOTION stepper motor controller. Every possible care has been taken to ensure the accuracy of this technical manual. All information contained in this manual is correct to the best of our knowledge and belief but cannot be guaranteed.
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Page 3: Legal Instructions
1 Legal Instructions This manual: Read this manual very carefully before mounting, installing and operating the device and if necessary further manuals related to this product. - Please pay special attention to instructions that are marked as follows: DANGER –... - Page 4 Manual PIDM01 Observe the following safety instructions! Qualified personnel WARNING – Serious injury possible! Insufficiently trained personnel could cause serious personal injury or serious damage to the machine and drives! Without proper training and qualifications, damage to devices and injury might result! - Design, installation and operation of systems may only be performed by qualified and trained personnel.
- Page 5 Safety Instructions Further Manual This manual is in addition to the following main manual: “phyMOTION Modular Multi-axis Controller for Stepper Motors” - First, read the main manual and then continue with this manual. Intended use: The phyMOTION is designed for operating in a drive system.
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Page 6: Table Of Contents
Manual PIDM01 2 Contents 1 Legal Instructions ....................3 2 Contents ........................6 3 PIDM01 Module Overview ..................7 4 Technical Data ......................8 4.1 Declaration of Conformity ................... 8 4.2 Mechanical Data ....................10 4.3 Features ......................11 4.4 Functional Description ..................13 5 Installation ...................... -
Page 7: Pidm01 Module Overview
3 PIDM01 Module Overview PIDM stands for “Proportional Integral-Derivative Controller Module“ and is set for the modular stepper motor control unit phyMOTION . The PIDM01 module is activated by the main controller module (MCM) and functions as an independent PID controller with PWM output. -
Page 8: Technical Data
Manual PIDM01 4 Technical Data 4.1 Declaration of Conformity MA 1311-A001 EN... - Page 9 MA 1311-A001 EN...
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Page 10: Mechanical Data
Manual PIDM01 4.2 Mechanical Data Dimension 100 x 100 mm without front panel Weight 56 g without and 79 g with front panel Mounting Plug-in module into the modular stepper motor controller phyMOTION Mounting position vertical MA 1311-A001 EN... -
Page 11: Features
4.3 Features Features Main controller Modular controller phyMOTION Power supply - 24 V internal via central entry point from the POWM module - 24+1 V external directly to the PIDM01 module - 5 V internal Current consumption 24 V supply: (max.) - Page 12 PIDM module The external power supply must always be higher than the internal power supply. Rear bus connection Proprietary Phytron bus Communication and Programming Via Phytron’s programming environment phyLOGIC Programming ToolBox Communication Master slave communication from the MCM to the PIDM01...
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Page 13: Functional Description
4.4 Functional Description Inputs and outputs: analogue measuring inputs for Pt100 sensor or thermocouple type K digital inputs 24 V digital outputs 24 V , max. 1 A internal 24 V supply to the inputs and outputs when centrally delivered from the supply modules POWM ... -
Page 14: Installation
Manual PIDM01 5 Installation 5.1 Mechanical Installation of the PIDM01 Module Phytron always delivers the phyMOTION completely assembled in order to make sure you can start with the installation and the wiring right way. Further Manual Detailed information on this subject is in a supporting manual: “phyMOTION... - Page 15 WARNING – Serious injury from electric shock! During electrical installation cables, connectors, etc. can be live. Before starting wiring, make sure that none of the power supplies is connected to the primary side of the mains supply. Isolate the power supplies from the mains or remove the appropriate fuses.
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Page 16: Electrical Installation
Manual PIDM01 5.2 Electrical Installation Ensure sufficient bending radius of the cables during installation. Do not lay the cables in tension or bend them. We recommend labelling the mating connectors to prevent interchanging the connectors. If all the connections are made, the last step is to plug in the power supply to the mains. 5.2.1 Connectors - Overview Connector Mating... -
Page 17: Pin Assignment
5.2.2 Pin Assignment Here is the pin assignment of the PIDM01: Fig. 2: Pin assignment For wiring use the above-defined mating connectors, please. MA 1311-A001 EN... -
Page 18: Input Wiring
Manual PIDM01 5.2.3 Input Wiring Switching threshold 2.4 V Fig. 3: Input wiring 5.2.4 Output Wiring Fig. 4: Output wiring CAUTION – Possible damage! Damage of the module because of incorrect connection. - Do not swap the 4-pin connector for the four inputs with the 4-pin connector for the outputs. -
Page 19: Measuring Inputs For Temperature Sensors
Depending on the selected evaluation module (KTS01 or PTS01), thermal elements type K or platinum sensors PT100 can be used. The insulated temperature sensor in Phytron motors is integrated in the motor windings. The response time is very short, compared to temperature sensors mounted outside the motor housing. - Page 20 Manual PIDM01 An accurate temperature can only be measured when the temperature at the reference junction (connector) is exactly known. This is not possible by the connection construction and und can cause indeterminate deviations of the temperature values. Software evaluation of the measuring values from -180 °C to +260 °C. CAUTION –...
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Page 21: Pid Control
6 PID Control The PIDM01 module is a 3-in-1 controller: a proportional, an integral and a differential controller work together. The p component (Kp) ensures a fast response, the i component (Ki) can completely compensate for the control deviation and the d component (Kd) enables fast readjustment in the event of sudden interference. -
Page 22: Terms For Pid Control
Manual PIDM01 6.1 Terms for PID Control According to the simplified block diagram as it is often used in control engineering, a control loop consists of the main parts controller and controlled section: Fig. 9: Block diagram Controller It is the part of the control loop that takes the corrective measures for correction from the control deviation, taking into account the dynamic properties of the controlled section. -
Page 23: Temperature Control Example
6.2 Temperature Control Example Fig. 10: Temperature control via Pt100 temperature sensor} MA 1311-A001 EN... -
Page 24: Phylogic
Manual PIDM01 6.3 phyLOGIC Commands for Temperature Control The following functions of the PID control can be set with the phyLOGIC commands: Function Definition Command Values Controller starting Start of control ADMm.nR 0 to set point R (difference to set point point temperature value) temperature... -
Page 25: Description Of The Control Algorithm
6.4 Description of the Control Algorithm The following control algorithm has been digitally implemented in the PIDM01 software: x (e – e y = K x e + K ) / T Control deviation (in 1/10 degree) Sum of all previous control variances... -
Page 26: Commissioning
Manual PIDM01 7 Commissioning Please read the manual for basic commissioning information of the DIOM01/DIOM0a module: Further manual Detailed information on this subject is in a supporting manual: “phyMOTION Modular Multi-axis Controller for Stepper Motors” The programming environment phyLOGIC ToolBox is explained in the following manual: Further manual Detailed information on this subject is in a supporting manual:: “phyLOGIC... -
Page 27: Diagnostics By The Leds
7.1 Diagnostics by the LEDs The LEDs indicate the status and error of the PIDM01 module by colours and blinking: Fig. 11: Status LEDs LEDs Status top left top right No power supply connected I/Os not active Output green Isolated supply: ok O1 to O4 active Flashing slowly (≈... -
Page 28: Parameterising Of The Modules
Manual PIDM01 7.2 Parameterising of the Modules The corresponding phyLOGIC parameters P54 to P56 must be set for temperature monitoring on a stepper motor. For a general overview of the parameters: Further manual Detailed information on this subject is in a supporting manual: “phyLOGIC Controller”... -
Page 29: Service
- If you want to use the phyMOTION™ after removing a module, the gap has to be sealed with a blanking plate before power supply is reconnected and switched on. - To send a module to Phytron use ESD packaging only. MA 1311-A001 EN... -
Page 30: Warranty, Disclaimer And Registered Trademarks
9 Warranty, Disclaimer and registered trademarks Disclaimer Phytron GmbH has verified the contents of the manual to match with the hardware and software. However, errors and omissions are exempt and Phytron GmbH assumes no responsibility for complete compliance. The information contained in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. -
Page 31: Index
10 Index Bus 12 Output wiring 18 Commissioning 26 PID control 21 Communication 12 Pin assignment 17 Controller 11 Progamming environment 12 Copyright 2 Programming 24, 26 Pt sensor 20 Input wiring 18 Installation 16 Safety instructions 5 Intended use 5...
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