Related Manuals for phytron phyMOTION EXAM01.1
Summary of Contents for phytron phyMOTION EXAM01.1
- Page 1 Interface Module for an External Power Stage EXAM01.1 TRANSLATION OF THE GERMAN ORIGINAL MANUAL 5/2019 Manual MA 1277-A011 EN...
- Page 2 We appreciate suggestions and criticisms for further improvement. Email address: doku@phytron.de Questions about the use of the product described in the manual that you cannot find answered here, please contact your representative of Phytron (http://www.phytron.de/) in your local agencies. MA 1277-A011 EN...
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Page 3: Information
1 Information This manual: Read this manual very carefully before mounting, installing and operating the device and if necessary further manuals related to this product. - Please pay special attention to instructions that are marked as follows: DANGER –... - Page 4 Manual EXAM01 Observe the following safety instructions! Qualified personnel WARNING – Serious injury possible! Serious personal injury or serious damage to the machine and drives could be caused by insufficiently trained personnel! Without proper training and qualifications damage to devices and injury might result! - Design, installation and operation of systems may only be performed by qualified and trained personnel.
- Page 5 WARNING – Serious injury from electric shock! If the phyMOTION is not operated with SELV/PELV voltages, the risk of dangerous voltages may be on the device. Touching these components carrying high voltages can cause serious injury or death from electric shock: - Always observe the safety concept SELV / PELV to ensure safe isolation and separation of low voltage supplies from the mains.
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Page 6: Table Of Contents
Manual EXAM01 2 Contents 1 Information ......................3 2 Contents ........................6 3 EXAM01 Module Overview ..................7 4 Technical Data ......................9 4.1 Declaration of Conformity ..................9 4.2 Mechanical Data ....................10 4.3 Features ......................11 4.4 Functions ......................13 5 Installation ...................... -
Page 7: Exam01 Module Overview
3 EXAM01 Module Overview EXAM01 stands for external Power Stage module. This module is used as an interface between indexer and external power stage. The module needs an Indexer (e.g. I4XM01) in front and sends Control pulses/Direction/Boost and Enable to an external power stage. - Page 8 Manual EXAM01 Ordering code of the EXAM01 modules: Ordering code (example): EXAM01-ECES01-PTS01 Stepper motor power stage module with integrated encoder and Pt sensor MA 1277-A011 EN...
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Page 9: Technical Data
4 Technical Data 4.1 Declaration of Conformity MA 1277-A011 EN... -
Page 10: Mechanical Data
Manual EXAM01 4.2 Mechanical Data Dimensions 100 x 100 mm (without front panel) Weight 55 g / 75 g (without / with front panel) Mounting Plug-in module into the modular stepper motor controller phyMOTION Mounting position Vertical MA 1277-A011 EN... -
Page 11: Features
4.3 Features Performance Characteristics Stepper motor Suitable for power stages with Control pulses/Direction input Superior controller Modular controller phyMOTION Supply voltage I/0 voltage 24 V Current consumption 250 mA (5 V) maximum 10 mA (24 V) 30 mA (EnDat encoder 5 V) - Page 12 - with ECMS01 sub module: Resolver, LVDT or RVDT Communication via Proprietary phytron bus backplane bus Communication and Programming Via phytron‘s programming environment phyLOGIC Programming ToolBox Communication Master-slave communication. The EXAM01 is slave and communicates with the MCM01 main controller module.
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Page 13: Functions
4.4 Functions Interface between stepper motor indexer and external power stage Requires an upstream installed indexer (i.e. I4XM01) Outputs Control pulses/Direction/Boost and Enable to an external power stage External stepper motor power stage with ServiceBus can be diagnosed and parameterised online via the interface on the indexer module (i.e. -
Page 14: Installation
Manual EXAM01 5 Installation Phytron always delivers the phyMOTION™ completely assembled in order to make sure you can start with the installation and the wiring right away. Further manual Detailed information on this subject is in a supporting manual: “phyMOTION Modular Multi-axis Controller for Stepper Motors”... - Page 15 Before integrating or switching modules always make sure that the phyMOTION™ is shut down and the power supplies are disconnected. WARNING – Serious injury from electric shock! During electrical installation cables, connectors, etc. can be live. - Before starting wiring, make sure that none of the power supplies are connected to the primary side of the mains supply.
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Page 16: Electrical Installation
Manual EXAM01 5.2 Electrical Installation Ensure sufficient bending radius of the cables during installation. Do not lay the cables in tension or bend them. We recommend labelling the mating connectors to prevent interchanging the connectors. If all the connections are made, the last step is to plug in the power supply to the mains. 5.2.1 Connectors - Overview Connector Number... -
Page 17: Pin Assignment
5.2.2 Pin Assignment In the following the pin assignment: Fig. 2: Pin assignment Use the specified mating connectors for wiring. MA 1277-A011 EN... -
Page 18: Connection Control Signals X5/X6
Manual EXAM01 5.2.3 Connection Control signals X5/X6 This connector is used for the external power stage connection. Signal level: 5 V Fig. 3: Digital outputs MA 1277-A011 EN... - Page 19 Connection example: EXAM01 with MCD+ power stage Fig. 4: Signal connection of the MCD+ with EXAM01 MA 1277-A011 EN...
- Page 20 Manual EXAM01 Optional Accessories: Adaptor cable for EXAM01 connection with MSD power stage Fig. 5: Adaptor cable : cable length 0.5 m (ID no. 10015012), 2.0 m (ID no. 10014906) MA 1277-A011 EN...
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Page 21: Limit Switch Connection X2
5.2.4 Limit switch connection X2 Fig. 6: Pin assignment limit switches Fig. 7: Input wiring The controller is designed for connection of up to three limit switches type PNP NOC or NCC. A limit switch is used for monitoring the movement in the + direction (limit switch +), the second for the direction (limit switch –) is determined. -
Page 22: Option: Encoder Connection X1
Manual EXAM01 5.2.5 Option: Encoder connection X1 Suitable encoder types depend on the selected evaluation module: – with ECAS01 sub module: differential incremental encoder with quadrature signals or absolute encoder according to the SSI standard – with ECES01 sub module: EnDat, differential incremental encoder with quadrature signals or absolute encoder according to the SSI standard –... - Page 23 CAUTION – Possible damage! Damage of the module by wrong connection. - Do not exchange the 10 pin connector for limit switches with the 10 pin connector for the encoder evaluation. Module and encoder can be damaged. - Please observe the supply voltage of the encoder: 5 V or 15 V - Also ensure that the encoder is configured correctly in its programming.
- Page 24 Manual EXAM01 Wiring of the encoder Fig. 10: Wiring: SSI/Quadrature encoder Fig. 11: Wiring: EnDat/BiSS encoder Fig. 12: Wiring: EnDat/BiSS encoder Resolver wiring refer to chap. 5.2.6 MA 1277-A011 EN...
- Page 25 Optional accessories: adaptor cable for EnDat encoder Fig. 13: Adaptor cable (ID no 10014905) MA 1277-A011 EN...
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Page 26: Option: Resolver, Lvdt Or Rvdt Connection X1
Manual EXAM01 5.2.6 Option: Resolver, LVDT or RVDT Connection X1 Characteristics - Excitation amplitude: 5 to 10 V r.m.s - Excitation frequency: 10 kHz - Excitation current: up to 150 mA - Resolution: up to 8 arcmin (8/4096 increments/rev.) Fig. 14: Pin assignment of the encoder connector Setable parameters - Primary sinusoidal voltage from 5 to 10 V in 1 V steps. - Page 27 Operating modes of the encoders Resolver Fig. 15: Resolver wiring 4-wire-LVDT Fig. 16: 4-wire-LVDT/RVDT wiring (full bridge) MA 1277-A011 EN...
- Page 28 Manual EXAM01 Fig. 17: 4-wire-LVDT/RVDT-wiring (half bridge) 5/6-wire-LVDT Fig. 18: 5-wire-LVDT/RVDT-wiring MA 1277-A011 EN...
- Page 29 Fig. 19: 6-wire-LVDT/RVDT-wiring MA 1277-A011 EN...
- Page 30 Manual EXAM01 Synchronisation Fig. 20: Synchronisation wiring MA 1277-A011 EN...
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Page 31: Option: Motor Temperature Sensor Connection X3/X4
Depending on the selected evaluation module (KTS01 or PTS01) thermal elements type K or platinum sensors PT100 can be used. The insulated temperature sensor in phytron motors is integrated in the motor windings. The response time is very short, compared to temperature sensors mounted outside the motor housing. - Page 32 Manual EXAM01 An accurate temperature can only be measured when the temperature at the reference junction (connector) is exactly known. This is not possible by the connection construction and und can cause indeterminate deviations of the temperature values. Software evaluation of the measuring values from -180 °C to +260 °C. CAUTION –...
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Page 33: Commissioning
6 Commissioning Please read the manual for basic commissioning information of the I1AM01/I1AM0a module: Further manual Detailed information on this subject is in a supporting manual: “phyMOTION Modular Multi-axis Controller for Stepper Motors” The programming environment phyLOGIC ToolBox is explained in the following manual:... -
Page 34: Diagnostics By The Leds
Manual EXAM01 6.1 Diagnostics by the LEDs The LEDs indicate the status and error of the EXAM01 module: LEDs left right off No power supply available green Logic power 24 V power OK 6.2 Parameterising the Module When using encoders, the corresponding phyLOGIC parameters P34 to P39 should be checked and set. -
Page 35: Principles Of Positioning
7 Principles of Positioning Further manual Detailed information on this subject is in a supporting manual: “Principles of Positioning of the Stepper Motor Controllers“ MA 1277-A011 EN... -
Page 36: Service
- If you want to use the phyMOTION™ after removing a module, the gap has to be sealed with a blanking plate before power supply is reconnected and switched on. - To send a module to phytron use ESD packaging only. MA 1277-A011 EN... -
Page 37: Warranty, Disclaimer And Registered Trademarks
9 Warranty, Disclaimer and Registered Trademarks 9.1 Disclaimer Phytron GmbH has verified the contents of the manual to match with the hardware and software. However, errors and omissions are exempt and Phytron GmbH assumes no responsibility for complete compliance. The information contained in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. -
Page 38: Index
Manual EXAM01 Index Adaptor cable 25 Nominal voltage 11 Copyright 2 Outputs 12 Encoder 25 Parameterising 12 Encoder-Auswertung 13 Pin assignment 18 Encoder-technical specification 23 Platinsonde 32 Programming 12 Inputs 12 Installation 14, 16 Resolver 26 Interface 12 SSI 22 LED 34 Stepper motor 11 LVDT 27...
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