phytron phyMOTION MCM02.1 Manual

Cpu and bus module

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phytron
TM
phyMOTION
CPU and Bus Module
MCM02.1 / MCM03.1
Firmware Version from:
V1.0.3 (Loader)
V1.0.07 (System)
V2.5.0 (phyLOGIC System)
TRANSLATION OF THE GERMAN ORIGINAL MANUAL
10/2015
Manual MA 1291-A005 EN

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Summary of Contents for phytron phyMOTION MCM02.1

  • Page 1 CPU and Bus Module MCM02.1 / MCM03.1 Firmware Version from: V1.0.3 (Loader) V1.0.07 (System) V2.5.0 (phyLOGIC System) TRANSLATION OF THE GERMAN ORIGINAL MANUAL 10/2015 Manual MA 1291-A005 EN...
  • Page 2 We appreciate suggestions and criticisms for further improvement. Email address: doku@phytron.de Questions about the use of the product described in the manual that you cannot find answered here, please contact your representative of Phytron (http://www.phytron.de/) in your local agencies. MA 1291-A005 EN...
  • Page 3: Legal Information

    1 Legal Information This manual: Read this manual very carefully before mounting, installing and operating the device and if necessary further manuals related to this product. Please pay special attention to instructions that are marked as follows: Key of hazard warnings DANGER –...
  • Page 4 Manual MCM02 / MCM03 Observe the following safety instructions! Qualified personnel WARNING – Serious injury possible! Serious personal injury or serious damage to the machine and drives could be caused by insufficiently trained personnel! Without proper training and qualifications damage to devices and injury might result! - Design, installation and operation of systems may only be performed by qualified and trained personnel.
  • Page 5 Safety Instructions Further Manual This manual is in addition to the following main manual: “phyMOTION Modular Multi-axis Controller for Stepper Motors” - First, read the main manual and then continue with this manual. Intended use: The phyMOTION is designed for operating in a drive system.
  • Page 6: Table Of Contents

    Manual MCM02 / MCM03 2 Contents 1 Legal Information ..................... 3 2 Contents ........................6 3 MCM02 / MCM03 Module Overview ................. 7 4 Technical Data ......................10 4.1 Declaration of Incorporation: Modules gen. and ext. Supply ..... 10 4.2 Declaration of Incorporation: Modules with internal Supply ......
  • Page 7: Mcm02 / Mcm03 Module Overview

    3 MCM02 / MCM03 Module Overview MCM02 stands for "Main Controller Module." This module is the intelligent head unit of phyMOTION and thus part of each device. The module carries the main CPU and an optional selectable host interface.
  • Page 8 Manual MCM02 / MCM03 Intelligent CPU: • Controls and administers up to 64 modules (in the current housing concept limited to 21 modules per device) • Program and register memory up to 4 MB • Internal memory expandable with future memory modules •...
  • Page 9 Ordering code of the main controller module (MCM): Ordering code (example): MCM02-PBS01 Ordering code (example): MCM03-PBS01 MA 1291-A005 EN...
  • Page 10: Technical Data

    Manual MCM02 / MCM03 4 Technical Data 4.1 Declaration of Incorporation: Modules gen. and ext. Supply MA 1291-A005 EN...
  • Page 11 MA 1291-A005 EN...
  • Page 12: Declaration Of Incorporation: Modules With Internal Supply Int

    Manual MCM02 / MCM03 4.2 Declaration of Incorporation: Modules with internal Supply MA 1291-A005 EN...
  • Page 13 MA 1291-A005 EN...
  • Page 14: Mechanical Data

    Manual MCM02 / MCM03 4.3 Mechanical Data Dimensions 100 x 100 mm (without front panel) Weight MCM02: 79 g without and 95 g with front panel MCM03: 74 g without and 90 g with front panel Mounting Plug-in module into the modular stepper motor controller phyMOTION Mounting position Vertical...
  • Page 15: Features

    4.4 Features Features 24…70 V / max. 20 A (motor voltage U Power supply (±20 %) electrically isolated / max. 5 A (I/O +24 V supply) (powered internally by 24...70 V). MCM02 24…70 V / max. 20 A (motor voltage U (±20 %) electrically isolated / max.
  • Page 16 Proprietary phytron bus backplane bus Selectable host interface: Ethernet, ProfiBus, ProfiNet, Bus connection host Bluetooth Communication and programming Programming via phytron‘s programming environment phyLOGIC Toolbox Communication Master slave communication with all modules and interfaces of the phyMOTION Memory Up to 4 MB...
  • Page 17: Functional Description

    4.5 Functional Description System control The MCM02 controls the complete program sequence and coordinates all the modules (master-slave communication, interrupt enabled), HMI and interfaces. Power supply: MCM02: • 24 to 70 V supply voltage (for motors and generates internally the logic voltages) –...
  • Page 18: Installation

    Manual MCM02 / MCM03 5 Installation 5.1 Mechanical Installation of the MCM Modules Phytron always delivers the phyMOTION™ completely assembled in order to make sure you can start with the installation and the wiring right away. Further manual Detailed information on this subject is in a supporting manual: “phyMOTION...
  • Page 19 WARNING – Serious injury from electric shock! During electrical installation cables, connectors, etc. can be live. - Before starting wiring, make sure that none of the power supplies are connected to the primary side of the mains supply. Isolate the power supplies from the mains or remove the appropriate fuses.
  • Page 20: Electrical Installation

    Manual MCM02 / MCM03 5.2 Electrical Installation Ensure sufficient bending radius of the cables during installation. Do not lay the cables in tension or bend them. We recommend labelling the mating connectors to prevent interchanging the connectors. If all the connections are made, the last step is to plug in the power supply to the mains. 5.2.1 Connectors - Overview Modul Connector...
  • Page 21: Connection Plan For Profibus

    5.2.2 Connection Plan for ProfiBus Fig. 2: Pin assignment ProfiBus (female) For ProfiBus communication use a commercially available 9-pin D-SUB connector. MA 1291-A005 EN...
  • Page 22: Connection Plan For Profinet/Ethernet

    Manual MCM02 / MCM03 5.2.3 Connection Plan for ProfiNet/Ethernet Fig. 3: Pin assignment Ethernet/ProfiNet ProfiNet and Ethernet hosts are connected with commercially available cable with RJ 45 connectors. MA 1291-A005 EN...
  • Page 23: Connection Plan For Usb Interface

    5.2.4 Connection Plan for USB Interface Fig. 4: Pin assignment USB USB host is connected with commercially available cable with USB B-A connectors. MA 1291-A005 EN...
  • Page 24: Commissioning

    Manual MCM02 / MCM03 6 Commissioning Please read the manual for basic commissioning information of the MCM02 module: Further manual Detailed information on this subject is in a supporting manual: “phyMOTION Modular Multi-axis Controller for Stepper Motors” The programming environment phyLOGIC ToolBox is explained in the following manual: Further manual Detailed information on this subject is in a supporting manual:...
  • Page 25: Reset Button

    6.2 Reset button The reset button on the Remote/Local switch is recess mounted in order to prevent unintentional activation. The Reset resets any error messages. 6.3 Diagnostics by the LEDs The LEDs indicate the status and error of the MCM02 module by colours and blinking: Fig.
  • Page 26: Service

    - If you want to use the phyMOTION™ after removing a module, the gap has to be sealed with a blanking plate before power supply is reconnected and switched on. - To send a module to phytron use ESD packaging only. MA 1291-A005 EN...
  • Page 27: Warranty, Disclaimer And Registered Trademarks

    8 Warranty, Disclaimer and Registered Trademarks Disclaimer Phytron GmbH has verified the contents of the manual to match with the hardware and software. However, errors and omissions are exempt and Phytron GmbH assumes no responsibility for complete compliance. The information contained in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
  • Page 28: Index

    Manual MCM02 / MCM03 9 Index Memory 16 Communication 16 Copyright 2 Operating modes 15 Current capacity 15 Potential separation 15 Ethernet 22, 23 Power supply 15 ProfiBus 21 ProfiNet 22, 23 HMI 16, 17 Host interface 16 RJ45 22, 23 Installation 18, 20 Interface 16 Service 26...

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Phymotion mcm03.1

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