Related Manuals for Fromm P331 M
Summary of Contents for Fromm P331 M
- Page 1 SERVICE MANUAL BATTERY - POWERED PLASTIC STRAPPING TOOL MODEL P331 M/HA / P331 A/A...
- Page 2 1.2.2 Electric schematic Semi Automatic ELS.1084 black black 36VDC yellow violett brown Hall3 Hall2 Hall1 blue black Manual / 1/2 Auto 1.2.3 Connecting plan Semi Automatic P33.2135 P33.2118 N5.1193 black (-) red (+) P33.2116 P33.2155 N51.5464 P33.0211...
- Page 3 1.2.4 Electric schematic Automatic ELS.1085 black black 36VDC yellow violett 1(C) brown Hall3 4(N0) Hall2 Hall1 blue black Auto / Auto 1.2.5 Connecting plan Automatic P33.2120 P33.2135 N5.1193 black (-) red (+) P33.2138 N51.5464 P33.2155 N5.2382 P33.0211...
- Page 4 1.3 CONVERSION PARTS P331 1.3.1 Conversion parts for changing of strap width and strap thickness 43.0274 43.0276 43.0282 43.0284 43.0286 43.0292 43.0294 43.0296 Semi Automatic Automatic 43.0275 43.0277 43.0283 43.0285 43.0287 43.0293 43.0295 43.0297 19/0.80-1.19 19/1.20-1.53 25/0.60-0.79 25/0.80-1.19 25/1.20-1.35 32/0.60-0.79 32/0.80-1.19 32/1.20-1.35 Steel insert P33.2140 P35.4103 P33.2139 P33.2140 P35.4103 P33.2139 P33.2140 P35.4103 Gripper...
- Page 5 1.4.3 Battery test The battery should be checked while each maintenance with a battery tester. Information to the Battery tester you will get by FROMM System GmbH. (see 1.10 SERVICE ADDRESS) • Li-Ion-Batteries 36V / (2,5Ah) must be replaced at a capacity less than approx. 73% (1,83 Ah).
- Page 6 1.4.6 Glueing rules P33.2109 P32.2016 N21.2106 N3.1159 The Bearing N3.1159 has to be glued into The parallel pins N21.2106 have to be glued into the the gear wheel P32.2016 with LOCTITE 603. gear body P33.2109 using LOCTITE 603. N21.2130 P35.0214 P35.4151 N1.2189 The screws N1.2189 have to be glued...
- Page 7 1.4.7 Assembly information P35.4184 Grippers When installing the grippers into the holder P35.4184 pay attention to the direction of the teeth. (see drawing) Pay attention to the mounting position of the needle free wheelings N3.4509 and N3.4519. The rolling direction is stamped in at the front side of the free wheelings. P33.2122 P33.2123 N3.4509...
- Page 8 Pay attention to the position of the joint from the slide bearings N31.3111 and N3.3189. (see drawing) N3.3189 N31.3111 position joint position joint P33.2103 press in measure bolt P33.2103 into body P33.2102 P33.2102 press in pin flush Pay attention to the position of the joint from the slide bearings N3.3166 and N3.3103. (see drawing) N3.3103 position joint press in measure...
- Page 9 1.5 RECOMMENDED SPARE PARTS Following spare parts are recommended for stock keeping: Item-No. Description Pieces per tool N1.1168 Screw N1.1305 Screw N1.1919 Screw N1.1924 Screw N1.1934 Flat head screw N1.1965 Screw N1.6503 Safety washer N1.6504 Safety washer N1.7211 PT-screw N2.1118 Security ring N2.1121 Security ring...
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Page 10: Table Of Contents
1.7 ACCESSORY TOOLS Item number Field Description Application N71.3239 Press in arbor N3.2347/P35.4106 N72.3218 Thrust piece P33.2103/P33.2102 N71.3240 Press out arbor N3.2347/P35.4106 N71.3241 Pressure pad N3.2347/P35.4106 N71.3290 Press in and press out arbor N3.1160/P35.4150 N71.3291 Pressure pad N3.1160/P35.4150 N72.3207 Press out arbor N3.4519/P35.4159 N72.3208 Pressure pad... -
Page 11: Accessory Tools
1.8 USE OF ACCESSORY TOOLS N7.5108 Accessory tools should only be used with the suitable arbor press N7.5108 to prevent a jam of the parts have to be pressed in. Additional a retainer (N7.3215) is necessary. N7.3215 Part Disassembly Assembly P35.4106/ N3.2347 N71.3239... -
Page 12: N72.3207 F3
Part Disassembly Assembly P35.4159/ N3.4519 N72.3207 *Pay attention to the assembling direction see assembly information. N3.4519* N72.3208 P35.4159 P35.4197/ N3.3103 N71.3294 N72.3212 *Pay attention to the direction of the joint see assembly information N3.3103 P35.4197 P32.2016/ N3.1159 N71.3237 N3.1159 P32.2016 N71.3283 1-18... -
Page 13: N71.3257
Part Disassembly Assembly P35.4151/ Use an commercial puller N31.1145 P35.4151 N31.1145 N71.3257 P35.4160/ Use an commercial puller N31.1121 P35.4160 N31.1121 N71.3257 P33.2109/ N2.2172 Arbor N2.2172 P33.2109 N72.3225 press-in measure 23mm 1-19... - Page 14 Part Disassembly Assembly P33.2109/ N71.3294 N3.3166 N72.3212 *Pay attention to the direction of the joint see assembly information N3.3166 P33.2109 P33.2122/ N3.4509 N72.3222 N71.3235 *Pay attention to the assembling direction see assembly information N3.4509 P33.2122 N72.3223 P33.2122/ N31.1151 N72.3214 P33.2122 N72.3224 N31.1151 1-20...
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Page 15: N72.3220 F12
Part Disassembly Assembly P33.2123/ N3.4509 N71.3235 *Pay attention to the assembling direction see assembly information N3.4509 P33.2123 N72.3220 P33.2123/ N31.1163 N71.3286 N72.3221 N31.1163 P33.2123 P33.2102/ P33.2103 N72.3218 N71.3250 P33.2103 P33.2102 1-21... - Page 16 Part Disassembly Assembly P33.2102/ N31.3111 N72.3217 N72.3216 N31.3111 *Pay attention to the direction of the joint see assembly information P33.2102 N7.3235 P33.2102/ N3.3189 N71.3251 N71.3250 N3.3189 *Pay attention to the direction of the joint see assembly information P33.2102 N7.3235 P32.1022/ N3.1134/ P33.2104 N71.3243...
- Page 17 Part Assembly P35.4151/ N21.2130 N72.3206 P35.4151 N21.2130 1.9 ORDERING SPARE PARTS On principle spare part numbers should be taken from the drawings or spare parts lists. Check if the version number of the tool and the spare parts list are the same. Type dependent spare parts should be ordered as follows: Ordering example Ordering a tensioning wheel:...
- Page 18 1.11 CHART OF TYPES 1.11.1Chart of types P331 M / HA Item no. Model Strap width Strap thickness 43.0274 P331/19/0.80-1.19/7.0 19.0 mm 0.80 - 1.19 mm 43.0276 P331/19/1.20-1.53/7.0 19.0 mm 1.20 - 1.53 mm 43.0282 P331/25/0.60-0.79/7.0 25.0 mm 0.60 - 0.79 mm 43.0284...
- Page 19 P35.4105 N11.1116 P33.2143 N1.6504 N1.1919 N1.6504 N1.6504 N1.1924 P33.0208 N2.4902 N21.2106 N43.9181 P35.4193/94* N4.9159 N31.1148 N1.1965 N3.2111 N1.6504 P35.4196 N2.2147 N1.2222 P33.2229/30* N1.6504 N31.1148 P35.4184 4 N1.1305 N3.1174 1 Mobilux EP2 1 P33.2141/49/50* 2 Molykote BR 2 plus P35.4197 N1.1168 3 Loctite 603 P35.4186/89* N2.2119...
- Page 20 N2.4902 1 Mobilux EP2 2 Molykote BR 2 plus 3 Loctite 603 4 Loctite 222 5 Klüber Isoflex Alltime SL2 N1.6505 N43.9182 6 Klüber Isoflex NBU 15 1 Nm P33.2106 N1.1932 N2.2443 Orientation 9 NyoGel 760G P35.0227 N21.5216 P33.0203 P33.2132 P32.1251 N2.1121 P35.4205...
- Page 21 2 P33.2104 6 P35.4106 3 P33.2103 N3.1134 P32.1022 N3.2347 P33.0202 P35.0202 N3.2347 N3.1134 1 N21.5217 1 N21.5207 P32.2012 N2.2172 N2.2149 1 P33.2133 P33.2109 P33.0204 P31.1124 N3.1160 N3.3166 P33.0208 2 N1.6331 P35.0213 3 N3.1159 P33.0207 2 P32.2016 2 P35.4150 2 N1.6331 N2.2190 N2.1614 N2.5296...
- Page 22 P33.2120* N2.3364 P33.2135 P33.2118* (N44.9139) N1.6331 2 P33.2131 P33.2136 N2.2465 P33.2107 P33.2111 N2.1118 N21.5124 (N51.2129) (N51.5477) N5.1193 1 N6.6232 P33.2117 P33.2145 P33.2113/51* P33.2116/38* (N44.9139) (P33.2115) 2 P33.2124 N31.1120 (N5.2382*) (P32.2009) P33.0210 N31.1118 N1.7211 P33.2155 P33.2123 N3.4509 N51.5464 N1.7221 P33.2137 N2.1606 1 N6.6224 N31.1163 7 N1.1966...
- Page 23 SPARE PARTS LIST P331 3.1 Type independent spare parts P331.0001.01 / P331.0002.01 Item-No. in group Pcs. Description Dimension Field N1.1168 3 SCREW M5 X 16 N1.1305 6 SCREW M4 X 7.8 N1.1553 P35.0227 1 HEXAGON SCREW M4 X 8 N1.1919 1 SCREW M4 X 16 N1.1924...
- Page 24 1 LABEL <<CE>> N43.9181 1 ADHESIVE LABEL 20 X 10 X 0.1 N43.9182 1 TYPE PLATE <<P331>> N44.9104 P33.2113/51 1 ADHESIVE LABEL <<FROMM>> N44.9139 P33.2111 1 ADHESIVE LABEL N44.9139 P33.2113/51 1 ADHESIVE LABEL N5.1193 P33.0212/13 1 GEAR MOTOR N5.2702 P33.0212/13 1 COVER N51.2129...
- Page 25 Item-No. in group Pcs. Description Dimension Field [P33.0206] P33.0208 1 LEVER [P33.0207] P33.0208 1 GEAR BODY [P33.0208] P33.0212/13 1 GEAR B14+ [P33.0209] P33.0212/13 1 CONICAL GEAR WHEEL [P33.0210] P33.0212/13 1 GEAR WHEEL P33.0211 P33.0212/13 1 MOTOR P33.2102 P33.0201 1 BODY P33.2103 P33.0201 1 BOLT...
- Page 26 Item-No. in group Pcs. Description Dimension Field P35.4198 1 CUTTER P35.4199 1 GUIDE P35.4203 1 SEESAW LEVER P35.4204 1 SEESAW LEVER P35.4205 P35.0227 1 THRUST PIECE P35.4210 P33.0212/13 1 BOLT P35.4213 1 COVER [ ] = Group * = Wearing parts...
- Page 27 3.2 Type dependent spare parts P331.0001.01 / P331.0002.01 Type 43.0274.01 43.0274.01 P331/19/0.80-1.19/7.0 P331.0001.01 02.02.15 Item-No. in group Pcs. Description Dimension Field N1.6504 12 SAFETY WASHER N44.9140 P33.2113 1 ADHESIVE LABEL [P33.0212] 1 BASE MODEL P33.1259 2 GUIDE PIN [P33.2113] P33.0212 1 MOTOR HOUSING [P33.2116] P33.0212...
- Page 28 Type 43.0276.01 43.0276.01 P331/19/1.20-1.53/7.0 P331.0001.01 17.06.14 Item-No. in group Pcs. Description Dimension Field N1.6504 12 SAFETY WASHER N44.9140 P33.2113 1 ADHESIVE LABEL [P33.0212] 1 BASE MODEL P33.1259 2 GUIDE PIN [P33.2113] P33.0212 1 MOTOR HOUSING [P33.2116] P33.0212 1 CIRCUIT BOARD P33.2118 P33.0212 1 TOUCH CONTACT-SWITCH...
- Page 29 Type 43.0282.01 43.0282.01 P331/25/0.60-0.79/7.0 P331.0001.01 17.06.14 Item-No. in group Pcs. Description Dimension Field N1.6504 10 SAFETY WASHER N44.9140 P33.2113 1 ADHESIVE LABEL [P33.0212] 1 BASE MODEL P33.1236 1 GUIDE PIN P33.1237 1 GUIDE PIN [P33.2113] P33.0212 1 MOTOR HOUSING [P33.2116] P33.0212 1 CIRCUIT BOARD P33.2118...
- Page 30 Type 43.0284.01 43.0284.01 P331/25/0.80-1.19/7.0 P331.0001.01 02.02.15 Item-No. in group Pcs. Description Dimension Field N1.6504 12 SAFETY WASHER N44.9140 P33.2113 1 ADHESIVE LABEL [P33.0212] 1 BASE MODEL P33.1236 1 GUIDE PIN P33.1237 1 GUIDE PIN [P33.2113] P33.0212 1 MOTOR HOUSING [P33.2116] P33.0212 1 CIRCUIT BOARD P33.2118...
- Page 31 Type 43.0286.01 43.0286.01 P331/25/1.20-1.35/7.0 P331.0001.01 17.06.14 Item-No. in group Pcs. Description Dimension Field N1.6504 12 SAFETY WASHER N44.9140 P33.2113 1 ADHESIVE LABEL [P33.0212] 1 BASE MODEL P33.1236 1 GUIDE PIN P33.1237 1 GUIDE PIN [P33.2113] P33.0212 1 MOTOR HOUSING [P33.2116] P33.0212 1 CIRCUIT BOARD P33.2118...
- Page 32 Type 43.0292.01 43.0292.01 P331/32/0.60-0.79/7.0 P331.0001.01 17.06.14 Item-No. in group Pcs. Description Dimension Field N1.6504 10 SAFETY WASHER N44.9140 P33.2113 1 ADHESIVE LABEL [P33.0212] 1 BASE MODEL P33.1236 1 GUIDE PIN P33.1237 1 GUIDE PIN [P33.2113] P33.0212 1 MOTOR HOUSING [P33.2116] P33.0212 1 CIRCUIT BOARD P33.2118...
- Page 33 Type 43.0294.01 43.0294.01 P331/32/0.80-1.19/7.0 P331.0001.01 02.02.15 Item-No. in group Pcs. Description Dimension Field N1.6504 12 SAFETY WASHER N44.9140 P33.2113 1 ADHESIVE LABEL [P33.0212] 1 BASE MODEL P33.1236 1 GUIDE PIN P33.1237 1 GUIDE PIN [P33.2113] P33.0212 1 MOTOR HOUSING [P33.2116] P33.0212 1 CIRCUIT BOARD P33.2118...
- Page 34 Type 43.0296.01 43.0296.01 P331/32/1.20-1.35/7.0 P331.0001.01 17.06.14 Item-No. in group Pcs. Description Dimension Field N1.6504 12 SAFETY WASHER N44.9140 P33.2113 1 ADHESIVE LABEL [P33.0212] 1 BASE MODEL P33.1236 1 GUIDE PIN P33.1237 1 GUIDE PIN [P33.2113] P33.0212 1 MOTOR HOUSING [P33.2116] P33.0212 1 CIRCUIT BOARD P33.2118...
- Page 35 OPERATION MANUAL BATTERY - POWERED PLASTIC STRAPPING TOOL MODEL P331 M/HA...
- Page 36 Suspension When working stationary the P331 can be suspended at a spring loaded balancer by using a suspension bracket. With the swivel mounted suspension bracket the package can be strapped in various working positions. The complete suspension bracket can be ordered under item number P33.0216. P33.0216 P33.2147 ...
- Page 37 Wearing plate As an option, the tool can be equipped with a wearing plate to protect the base from excessive wear on abrasive package surfaces. The complete wearing plate can be ordered together with the fastening screws under item number P33.0214.
- Page 38 The seal efficiency is affected. Warning! Straps with insufficient seal strength must be removed from the package! Adjust the welding time (see 6.2.2). CHART OF TYPES P331 M/HA Item No. Model Strap width Strap thickness 43.0274...
- Page 39 EXCHANGE OF WEARING PARTS Remove always the battery from the tool before starting maintenance works. Exchange of tensioning wheel and grippers Disassembling • Unscrew cover P33.2143 and remove it; • Unscrew end cover P35.0226 and remove it; • Raise tension wheel by lifting the handle lever P33.2117; •...
- Page 40 Exchange of cutter, welding stop gripper and welding gripper Disassembling • Unscrew motor housing and remove it; • Unscrew cover P33.2143 and remove it; • Unscrew end cover P35.0226 and remove it; • Lift tension gear; pull off tensioning wheel together with bearing N31.1148 from the body. •...
- Page 41 Assembly advise • During assembling move the strap guide plate P35.4105 downwards against the holding gripper. • Before mounting the motor housing check the proper seat of the tube P31.1124, it must be pushed in completely (see drawing). • Pay attention to the fitting position of the cutter (see drawing). •...
- Page 42 OPERATION MANUAL BATTERY - POWERED PLASTIC STRAPPING TOOL MODEL P331 A/A...
- Page 43 Suspension When working stationary the P331 can be suspended at a spring loaded balancer by using a suspension bracket. With the swivel mounted suspension bracket the package can be strapped in various working positions. The complete suspension bracket can be ordered under item number P33.0216. P33.0216 P33.2147 ...
- Page 44 Wearing plate As an option, the tool can be equipped with a wearing plate to protect the base from excessive wear on abrasive package surfaces. The complete wearing plate can be ordered together with the fastening screws under item number P33.0214.
- Page 45 CHART OF TYPES P331 A/A Item No. Model Strap width Strap thickness 43.0275 P331/19/0.80-1.19/7.0/A 19.0 mm / 3/4" 0.80 - 1.19 mm / .031" - .046" 43.0277 P331/19/1.20-1.53/7.0/A 19.0 mm / 3/4" 1.20 - 1.53 mm / .047" - .060" 43.0283 P331/25/0.60-0.79/7.0/A 25.0 mm / 1"...
- Page 46 EXCHANGE OF WEARING PARTS Remove always the battery from the tool before starting maintenance works. Exchange of tensioning wheel and grippers Disassembling • Unscrew cover P33.2143 and remove it; • Unscrew end cover P35.0226 and remove it; • Raise tension wheel by lifting the handle lever P33.2117; •...
- Page 47 Exchange of cutter, welding stop gripper and welding gripper Disassembling • Unscrew motor housing and remove it; • Unscrew cover P33.2143 and remove it; • Unscrew end cover P35.0226 and remove it; • Lift tension gear; pull off tensioning wheel together with bearing N31.1148 from the body. •...
- Page 48 Assembly advise • During assembling move the strap guide plate P35.4105 downwards against the holding gripper. • Before mounting the motor housing check the proper seat of the tube P31.1124, it must be pushed in completely (see drawing). • Pay attention to the fitting position of the cutter (see drawing). •...