1.2.3 Checklist Carry out several test strappings and check the following items. • Connect the tool to the compressed air supply and check if air escapes • Insertion of the strap • Strap guidance • Strap take up and strap tension •...
1.3.2 Assembly information CATCH PAWLS • Drag the seal N6.6124 over the tension shaft A38.3204 like shown on the picture • The catch pawls A38.3205 have to be shuffled under the seal. A38.3205 (6x) N6.6124 A38.3204 N3.3116 Joint SLIDE-BEARING When pressing in the slide-bearing N3.3116 into the end cover A38.3224 the joint of the bearing must be placed as shown.
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Converting strap thickness or strap width 9.5 (3/8") x 10 x 12.7 (1/2") x 12.7 (1/2") x 13 x 13 x 16 (5/8") x 16 (5/8") x 19 (3/4") x 20 x 0.38-0.50 0.38-0.50 0.38-0.50 0.58-0.63 0.38-0.50 0.58-0.63 0.38-0.50 0.58-0.63 0.50-0.63 0.50-0.63 (0.015-0.020")
Attention! When converting tools always change the item number on the type label. Replace following parts: Type label N43.9146 2 x hammer head bolts N2.4902 Enclose the suitable operation manual with the tool after each conversion. (see paragraph Ordering manuals) 1.5 ACCESSORY TOOLS Item number Description...
USE OF ACCESSORY TOOLS 1.5.1 N7.5108 Accessory tools should only be used with the suitable arbor press N7.5108 to prevent a jam of the parts have to be pressed in. Additional a retainer (N7.3215) is necessary. N7.3215 Part Disassembly Assembly N2.1124, A38.3104, N7.3267...
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Part Disassembly Assembly N3.2608, N3.2343/ N7.3276 A38.3701 N3.2608 N3.2343 N7.3276 A38.3701 N7.3276 N3.2313/ A38.3701 N71.3226 N71.3226 N3.2313 N3.2313 A38.3701 A38.3701 bearing must not protrude N6.6169/ A38.3603 N71.3296 N71.3296 Attention! Before pressing out remove both security rings N2.1224. A38.3603 N6.6169 A38.3603 N6.6169 1-11...
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Part Disassembly Assembly N6.6152/ A38.3602 N71.3262 N6.6152 N71.3263 A38.3602 Assembly of piston seals Part Assembly Calibration N6.6312/ A38.3606 A38.3606 N7.3269 N6.6312 N6.6312 N7.3271 First fix the O-ring manually N71.3297 A38.3606 Let the piston plate in the sizing sleeve until assembling. N6.6134 (2x)/ N7.3273 A38.3115...
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SPARE PARTS LIST A385 1.1 Type independent spare parts A385.0001.01 Item-No. in group Pcs. Description Dimension Field A3H.1110 A38.0135 1 FILTER NETTING A3H.1111 A38.0135 1 NETTING FRAME A3H.1112 A38.0135 1 PROTECTION NETTING [A3H.1709] 1 ADJUSTING SCREW A33.7023 1 EJECTOR [A38.0127] A38.0135...
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Item-No. in group Pcs. Description Dimension Field A38.3703 A38.0140/43/ 1 RATCHET 44/45 A38.3704 A38.0140/43/ 1 DRIVER 44/45 A38.3705 A38.0142 1 END COVER A38.3706 A38.0140/43/ 1 RATCHET BOLT 44/45 A38.3707 A38.0140/43/ 1 LEVER 44/45 A38.3708 A38.0140/43/ 1 COVER 44/45 [A38.3718] 1 HOSE A48.1227 A38.0135 1 VALVE SHELL...
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Item-No. in group Pcs. Description Dimension Field N2.2172 2 PARALLEL PIN 5 m6 X 30 N2.4902 4 HAMMER HEAD BOLT 1.85 X 4.76 N2.5102 A38.0135 2 PRESSURE SPRING 0.6 X 8 X 14/6 N2.5131 A38.0135 1 PRESSURE SPRING 0.5 X 6 X 15/7.5 N2.5208 A38.0135 1 PRESSURE SPRING...
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Item-No. in group Pcs. Description Dimension Field N6.6235 1 O-RING 12 X 2 N6.6253 A38.0142 1 O-RING 42 X 1,5 N6.6258 A38.0135 1 O-RING 116 X 2 N6.6259 A38.0135 1 O-RING 50 X 2 N6.6312 A38.0138 1 SEAL 120 X 104.5 X 6.3 N6.6504 N6.5138 1 FLAT SEAL...
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1.2 Type dependent spare parts A385.0001.01 Spare parts of the used air motors please take from the assembly instruction of Atlas Copco air motors or from the manual of the corresponding Tool Type 13.7031.01 13.7031.01 A385/12.7/0.38-0.50/7.0 A385.0001.01 10.02.11 Item-No. in group Pcs.
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Type 13.7041.01 13.7041.01 A385/13/0.38-0.50/7.0 A385.0001.01 10.02.11 Item-No. in group Pcs. Description Dimension Field A33.5106 1 PUNCH A33.5111 1 DIE HALF A33.5112 1 DIE HALF A33.7015 1 CUTTER [A38.0145] 1 TENSIONING UNIT 7,0KN A38.3213 1 TENSIONING WHEEL A38.3219 1 STRAP GUIDE A38.3235...
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Type 13.7051.01 13.7051.01 A385/16/0.38-0.50/7.0 A385.0001.01 10.02.11 Item-No. in group Pcs. Description Dimension Field A33.5107 1 PUNCH A33.5113 1 DIE HALF A33.5114 1 DIE HALF A33.7015 1 CUTTER [A38.0145] 1 TENSIONING UNIT 7,0KN A38.3214 1 TENSIONING WHEEL A38.3220 1 STRAP GUIDE A38.3237...
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Type 13.7061.01 13.7061.01 A385/19/0.50-0.63/7.0 A385.0001.01 10.02.11 Item-No. in group Pcs. Description Dimension Field A33.5108 1 PUNCH A33.5115 1 DIE HALF A33.5116 1 DIE HALF A33.7016 1 CUTTER [A38.0145] 1 TENSIONING UNIT 7,0KN A38.3215 1 TENSIONING WHEEL A38.3221 1 STRAP GUIDE A38.3239...
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Type 13.7035.01 13.7035.01 A385/12.7/0.38-0.50/4.7 A385.0001.01 10.02.11 Item-No. in group Pcs. Description Dimension Field A33.5106 1 PUNCH A33.5111 1 DIE HALF A33.5112 1 DIE HALF A33.7015 1 CUTTER [A38.0144] 1 TENSIONING UNIT 4,7KN A38.3213 1 TENSIONING WHEEL A38.3218 1 STRAP GUIDE A38.3233...
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Type 13.7045.01 13.7045.01 A385/13/0.38-0.50/4.7 A385.0001.01 10.02.11 Item-No. in group Pcs. Description Dimension Field A33.5106 1 PUNCH A33.5111 1 DIE HALF A33.5112 1 DIE HALF A33.7015 1 CUTTER [A38.0144] 1 TENSIONING UNIT 4,7KN A38.3213 1 TENSIONING WHEEL A38.3219 1 STRAP GUIDE A38.3235...
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Type 13.7055.01 13.7055.01 A385/16/0.38-0.50/4.7 A385.0001.01 10.02.11 Item-No. in group Pcs. Description Dimension Field A33.5107 1 PUNCH A33.5113 1 DIE HALF A33.5114 1 DIE HALF A33.7015 1 CUTTER [A38.0144] 1 TENSIONING UNIT 4,7KN A38.3214 1 TENSIONING WHEEL A38.3220 1 STRAP GUIDE A38.3237...
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Type 13.7063.01 13.7063.01 A385/19/0.50-0.63/4.7 A385.0001.01 10.02.11 Item-No. in group Pcs. Description Dimension Field A33.5108 1 PUNCH A33.5115 1 DIE HALF A33.5116 1 DIE HALF A33.7016 1 CUTTER [A38.0144] 1 TENSIONING UNIT 4,7KN A38.3215 1 TENSIONING WHEEL A38.3221 1 STRAP GUIDE A38.3239...
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Type 13.7010.01 13.7010.01 A385/9.5/0.38-0.50/3.3 A385.0001.01 10.02.11 Item-No. in group Pcs. Description Dimension Field A33.7015 1 CUTTER [A38.0143] 1 TENSIONING UNIT 3,3KN A38.3139 1 PUNCH A38.3140 1 DIE HALF A38.3141 1 DIE HALF A38.3212 1 TENSIONING WHEEL A38.3216 1 STRAP GUIDE A38.3229...
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Type 13.7030.01 13.7030.01 A385/12.7/0.38-0.50/3.3 A385.0001.01 10.02.11 Item-No. in group Pcs. Description Dimension Field A33.5106 1 PUNCH A33.5111 1 DIE HALF A33.5112 1 DIE HALF A33.7015 1 CUTTER [A38.0143] 1 TENSIONING UNIT 3,3KN A38.3213 1 TENSIONING WHEEL A38.3218 1 STRAP GUIDE A38.3233...
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Type 13.7040.01 13.7040.01 A385/13/0.38-0.50/3.3 A385.0001.01 10.02.11 Item-No. in group Pcs. Description Dimension Field A33.5106 1 PUNCH A33.5111 1 DIE HALF A33.5112 1 DIE HALF A33.7015 1 CUTTER [A38.0143] 1 TENSIONING UNIT 3,3KN A38.3213 1 TENSIONING WHEEL A38.3219 1 STRAP GUIDE A38.3235...
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Type 13.7050.01 13.7050.01 A385/16/0.38-0.50/3.3 A385.0001.01 10.02.11 Item-No. in group Pcs. Description Dimension Field A33.5107 1 PUNCH A33.5113 1 DIE HALF A33.5114 1 DIE HALF A33.7015 1 CUTTER [A38.0143] 1 TENSIONING UNIT 3,3KN A38.3214 1 TENSIONING WHEEL A38.3220 1 STRAP GUIDE A38.3237...
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Type 13.7060.01 13.7060.01 A385/19/0.50-0.63/3.3 A385.0001.01 10.02.11 Item-No. in group Pcs. Description Dimension Field A33.5108 1 PUNCH A33.5115 1 DIE HALF A33.5116 1 DIE HALF A33.7016 1 CUTTER [A38.0143] 1 TENSIONING UNIT 3,3KN A38.3215 1 TENSIONING WHEEL A38.3221 1 STRAP GUIDE A38.3239...
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Type 13.7011.01 13.7011.01 A385/9.5/0.38-0.50/2.7 A385.0001.01 10.02.11 Item-No. in group Pcs. Description Dimension Field A33.7015 1 CUTTER [A38.0140] 1 TENSIONING UNIT 2,7KN A38.3139 1 PUNCH A38.3140 1 DIE HALF A38.3141 1 DIE HALF A38.3212 1 TENSIONING WHEEL A38.3216 1 STRAP GUIDE A38.3229...
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Type 13.7034.01 13.7034.01 A385/12.7/0.38-0.50/2.7 A385.0001.01 10.02.11 Item-No. in group Pcs. Description Dimension Field A33.5106 1 PUNCH A33.5111 1 DIE HALF A33.5112 1 DIE HALF A33.7015 1 CUTTER [A38.0140] 1 TENSIONING UNIT 2,7KN A38.3213 1 TENSIONING WHEEL A38.3218 1 STRAP GUIDE A38.3233...
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Type 13.7044.01 13.7044.01 A385/13/0.38-0.50/2.7 A385.0001.01 10.02.11 Item-No. in group Pcs. Description Dimension Field A33.5106 1 PUNCH A33.5111 1 DIE HALF A33.5112 1 DIE HALF A33.7015 1 CUTTER [A38.0140] 1 TENSIONING UNIT 2,7KN A38.3213 1 TENSIONING WHEEL A38.3219 1 STRAP GUIDE A38.3235...
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Type 13.7054.01 13.7054.01 A385/16/0.38-0.50/2.7 A385.0001.01 10.02.11 Item-No. in group Pcs. Description Dimension Field A33.5107 1 PUNCH A33.5113 1 DIE HALF A33.5114 1 DIE HALF A33.7015 1 CUTTER [A38.0140] 1 TENSIONING UNIT 2,7KN A38.3214 1 TENSIONING WHEEL A38.3220 1 STRAP GUIDE A38.3237...
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Type 13.7062.01 13.7062.01 A385/19/0.50-0.63/2.7 A385.0001.01 10.02.11 Item-No. in group Pcs. Description Dimension Field A33.5108 1 PUNCH A33.5115 1 DIE HALF A33.5116 1 DIE HALF A33.7016 1 CUTTER [A38.0140] 1 TENSIONING UNIT 2,7KN A38.3215 1 TENSIONING WHEEL A38.3221 1 STRAP GUIDE A38.3239...
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OPERATION MANUAL PNEUMATIC STEEL STRAPPING TOOL MODEL A385.0001.01...
APPROPRIATE USE The tool model A385 has been designed to strap packages with steel strapping exclusively. The warranty / liability excludes: • non appropriate use of the tool, • disregard of directions in the operation manual, • disregard of control- and maintenance instructions. CHART OF TYPES Tension 7 KN Item-No.
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10.4 Oil level in the pressure intensifier Inspection: For inspection of the oil level take off plug A38.3116. With full oil reservoir, the compensating piston A38.0127 is located just under the plug. The minimum level is reached, when the top face of the compensating piston is approx.
11 EXCHANGE OF WEARING PARTS 11.1 Exchange of the feed-wheel and the gripper • Remove the cap screw from the bearing cover. • Pull the air-motor towards the handle • Remove the bearing cover, the strap guide, the distance ring and the feed-wheel. •...
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11.2 Exchange of punch, dies and cutter If in spite of a correct adjustment of the sealing depth and a correct oil level no proper sealless joint can be accomplished the wear of the punch and the die halves must be examined. Please proceed as follows: •...
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