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Summary of Contents for Ankom Delta
- Page 1 Operator’s Manual Rev 4/24/20 2052 O’Neil Rd, Macedon NY 14502 Telephone: (315) 986-8090 Fax: (315) 986-8091 www.ankom.com...
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Page 3: Table Of Contents
Instrument Description ..............................7 Safety Precautions ..............................10 Instrument Installation ............................... 11 Fiber Analysis Support Items ............................12 DELTA Analysis Options using the ANKOM Automated Fiber Analyzer ................12 ADF Analysis ................................13 NDF Analysis ................................19 Crude Fiber Analysis ..............................25 Flush Procedure ................................ - Page 4 This page intentionally left blank...
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Page 5: Introduction
Use of other types of filtration media not tested and approved by ANKOM Technology may cause damage to electrical valves and other components and void your warranty. Filter bags can be purchased from ANKOM Technology or from your local authorized ANKOM distributor. -
Page 6: Contact Information
At ANKOM Technology we are committed to your total satisfaction and therefore always available to help you get the most from your ANKOM products. We are also very interested in any comments or suggestions you may have to help us improve. -
Page 7: Instrument Description
Automated Fiber Analyzer contains a series of pumps that automatically pull the appropriate chemical into the instrument from a chemical container, i.e. cubitainer. No gravity feed is necessary. DELTA Below are detailed views of the ANKOM Automated Fiber Analyzer. Display... - Page 8 Operator’s Manual Vent Tube Amylase port ( Used during ND analysis) Water Window Acid Detergent Neutral Detergent Crude Fiber Acid Crude Fiber Base Drain Hose Left Side View Temperature Controller Domestic: 15A/120V Fuses International: 10A/220V Power Cord Inlet Power Switch Right Side View pg.
- Page 9 Operator’s Manual Internal Components Pump Pressure Transducer (part # 6121) I/O Board (part # 6178) & (part# 8300) LCD Screen Splat Controller Fitting Assembly (part # A25) (part # X90) (part # A09) Spice (part # 6104) Level Sensor Fitting (part # A32) Vent Valve (part # A22)
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Page 10: Safety Precautions
WARNING: Attempts to override safety features or to use this instrument in a manner not specified by ANKOM Technology voids the warranty and may result in serious injury or even death. This system is designed to meet and/or exceed the applicable standards of CE, CSA, NRTL and OSHA. -
Page 11: Instrument Installation
• Adjustable wrench • DELTA Water supply located within 6 feet (3 meters) of the ANKOM regulated to 10-20 psi or less, and capable of heating water to 50°C for Crude Fiber and 70°C for ADF/NDF analyses • Adequate power (see “Operating Environment” section) •... -
Page 12: Fiber Analysis Support Items
DELTA For maintenance purposes, the ANKOM also flushes the chemical lines and valves after each run automatically. DELTA The following sections provide the information you will need to use and maintain the ANKOM Automated Fiber Analyzer. pg. 12 Rev 4/24/20... -
Page 13: Adf Analysis
ADF Sample Preparation Procedure To prepare samples for fiber analysis, follow the procedure detailed below. DELTA When using the ANKOM Automated Fiber Analyzer for ADF analysis, at least one blank filter bag should be included with the sample set as an indicator of particle loss. - Page 14 IMPORTANT: If your samples contain >5% fat: DELTA Before doing the ADF analysis in the ANKOM , you will need to do a pre- extraction. For samples containing non-roasted soybean or >5% fat, follow the pre-extraction steps below: 1.
- Page 15 If you are following the acid detergent procedure with an acid detergent NOTE: lignin, you can find the lignin procedure on our website at www.ankom.com. To perform ADF analysis on prepared samples, follow the procedure detailed below. The instrument automatically flushes the chemical lines and valves after NOTE: each run.
- Page 16 Operator’s Manual 10. Press START on the Keypad. Solution will flow into the vessel through the acid detergent chemical tube and valve. Once the analysis begins, digestions and rinses occur automatically, with the analyzer Display providing information about the process time remaining, the NOTE: temperature, and the pressure.
- Page 17 Blank bag correction (running average of final oven-dried weight divided by original blank bag weight) If you are following the acid detergent procedure with an acid detergent NOTE: lignin, you can find the lignin procedure on our website at www.ankom.com. Rev 4/24/20 pg. 17...
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Page 19: Ndf Analysis
NDF Sample Preparation Procedure To prepare samples for fiber analysis, follow the procedure detailed below. DELTA When using the ANKOM Automated Fiber Analyzer for NDF analysis, at least one blank filter bag should be included with the sample set as an indicator of particle loss. - Page 20 IMPORTANT: If your samples contain >5% fat: DELTA Before doing the NDF analysis in the ANKOM , you will need to do a pre- extraction. For samples containing non-roasted soybean or >5% fat, follow the pre-extraction steps below: 1.
- Page 21 Place the Bag Suspender with the samples into the Vessel. Place the Bag Suspender Weight onto the Bag Suspender rod to hold the trays in place. Attach the DELTA Amylase Container Assembly to the valve labeled Amylase. This will be used to automatically add amylase to the vessel during the rinses.
- Page 22 Operator’s Manual 13. Press START on the Keypad. Solution from the chemical container will flow into the vessel through the neutral detergent valve. Once the analysis begins, digestions and rinses occur automatically, with the analyzer Display providing information about the process time remaining, the NOTE: temperature, and the pressure.
- Page 23 Operator’s Manual 23. Allow the bags to cool to room temperature. This should take about 10 – 15 minutes. 24. Remove one filter bag from the Desiccant Pouch. Press the pouch to remove ambient air and zip it tight. 25. Re-weigh the filter bag (W ) immediately.
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Page 25: Crude Fiber Analysis
Crude Fiber Sample Preparation Procedure To prepare samples for fiber analysis, follow the procedure detailed below. DELTA When using the ANKOM Automated Fiber Analyzer for Crude Fiber analysis, at least one blank filter bag should be included with the sample set as an indicator of particle loss. - Page 26 IMPORTANT: For all samples you will need to do a pre-extraction of fat. DELTA Before doing a Crude Fiber analysis in the ANKOM , follow the pre- extraction steps below: 1. Place the filter bags with sample into an appropriately sized container.
- Page 27 Operator’s Manual DELTA Crude Fiber Analysis Procedure using the ANKOM Automated Fiber Analyzer To perform Crude Fiber analysis on prepared samples, follow the procedure detailed below. NOTE: The instrument automatically flushes the chemical lines and valves after each run. Verify that the hot water supply is on and the drain hose is securely positioned in the drain.
- Page 28 Operator’s Manual 11. When the “Extraction Done” message appears on the Display, the analyzer operation is complete. Open the Vessel Lid, remove the bags and place them in an appropriately sized beaker. 12. With your hands, gently press out excess water from the bags into the beaker and pour off the water from the beaker.
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Page 29: Flush Procedure
Operator’s Manual Flush Procedure The Flush procedure allows you to clean the system with water. The instrument automatically flushes the system after each run however if a user would like to perform an additional flush procedure, they can do so in diagnostic mode. To perform a Flush of your analyzer, follow the instructions below. - Page 30 Operator’s Manual This page intentionally left blank pg. 30 Rev 4/24/20...
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Page 31: Periodic Maintenance
Operator’s Manual Periodic Maintenance Initial Maintenance (after 10 hours of operation) Maintenance Alert Collector After the first 10 hours of operation, follow the procedure below: Packing Nut Remove the side window of the instrument. Inspect the Maintenance Alert Collector. Clean any residue from the collector. Side view of instrument with door removed IMPORTANT: Do NOT insert the Bag Suspender into the instrument for this procedure. - Page 32 Replace the Fuses (as needed) DELTA To replace the fuses in the ANKOM Automated Fiber Analyzer, follow the procedure detailed below. Turn off the instrument power and unplug the Power Cord from the outlet.
- Page 33 Operator’s Manual Check the Agitation System The agitation system should be checked every three to six months or if fiber values are higher than normal or inconsistent. To check the agitation system, follow the steps below. IMPORTANT: Poor agitation will cause higher analysis values and poor repeatability. Check the function of the agitator motor.
- Page 34 Operator’s Manual Replace a worn Kynar Tip (if necessary). If the motion is less than 1⁄2 inch, you will need to replace either Worn tip the Bag Suspender Tip (Kynar Tip w/ washer Assembly - part # Good tip 11.5) or the agitator (Agitator Assembly - part # 8.9) because the old disc has flattened.
- Page 35 (Place the thermometer near the probe at the bottom of the vessel.) Thermometer c. The temperature shown on the display. _______˚C Temperature Probe If these three temperatures are not within ½ degree of each other, contact IMPORTANT: ANKOM Technology for assistance. Send results to service@ankom.com. Rev 4/24/20 pg. 35...
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Page 36: Troubleshooting & Replacement Parts
Concave Tray Troubleshooting & Replacement Parts The ANKOM Technology website has the most current troubleshooting and replacement parts information. DELTA Therefore, if you have any questions about the operation of your ANKOM Automated Fiber Analyzer, or if you need replacement parts, please visit our web site at www.ankom.com. - Page 37 Automation saves time and money! ANKOM Technology is an international company with products that include… TDF Dietary Fiber Analyzer • Automates AOAC 991.43, 985.29, 2009.01, and 2011.25 (and associated AACC methods) • IDF/SDF and TDF values • Faster, Technician-free Filtering •...
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