Assa Abloy Sargent 6500 Instructions For Installing

Instructions for Installing
6500 Bored Locks
(See reversed Side for Installing 6500 Series Dummy Trim)
FOR INSTALLATION ASSISTANCE CALL SARGENT AT 1-800-727-5477 / www.sargentlock.com
15
RETAINER
17
INSIDE
12
LEVER
SCALP
11
ROSE
ASSEMBLY
SCREW
(2 REQ'D)
18
STRIKE
19
STRIKE
BOX
(OPTIONAL)
A. Door Preparation
OUTSIDE
TEMPLATE
CROSS BORE HOLE
(2 1/8")
INSIDE FACE
Figure 1
1. Place paper template (supplied) on door
and mark for holes. Repeat for other side
of door. (Follow instructions on paper
template).

D. Installation of lockset unit

CROSS BORE HOLE
NOTCH
LOCKBODY
VIEW FOR
FIG. 6
TAB
1.
LATCH
RETRACTOR
ASSEMBLY
OUTSIDE FACE
Figure 5
1. Position Lockbody (4) (as shown in fig. 5) with
retractor facing the Latch Assembly (1), and the
tabs of the Adjustment Plate (6) lined up with the
notches on the door.
2. Slide the Lockbody (4) into the cross-bore hole from
the outside position.

F. Installation of levers

17
15
5A
LEVER CATCH
1. Slide Cylinder Spacer (22) onto the
Cylinder (13). Open end of the Spacer
fits over the Cylinder Barrel. (See Figure 8).
2. Insert the Cylinder (13) into the Outside
Lever (14) and secure with Retainer (15).
3. Slip the Outside Lever (14) onto the
Outside Tube (5B) as far as possible.
Insert the Key (16) and turn approx. 90°
clockwise. Push the lever again until
the lever catch is engaged, securing
the lever. (Lever Catch my need to be
depressed, using Push Pin (21).)
8
SUPPORT PLATE
SCREW (2 REQ'D)
7
INSIDE
SUPPORT PLATE
10
INSIDE ROSE
ASSEMBLY
20
STRIKE SCREW
(2 REQ'D)
LATCH ASSEMBLY
3
LATCH SCREW
(2 REQ'D)
2 15/32"
MIN
FACE
2 9/16"
REF
5/32"
NOTCH
5/32" DEEP
HOLE
1"
2. Drill the 2-1/8" cross-bore & put in notches.
Then, drill the 1" hole.
2A. Drill 9/64" pilot holes halfway through door
(Repeat for other side of door). Then, using
pilot holes, drill (2) 7/16" dia. holes halfway
through the door. (Repeat for other side
of door. )
3. Mortise latch unit from 5/32" into door edge
to dimensions shown.
4.
LOCKBODY
PRONGS
8.
ADjUSTMENT
4.
PLATE
TAB
LATCH ASSEMBLY
TAIL PIECE
LOCKBODY
RETRACTOR
3. Lockbody (4) must engage the
prongs of the Latch Assy. (1) as
shown.
4. The retractor of the Lockbody (4)
must engage the tailpiece of the
latch Assy. (1). Be sure the door is
open when installing lockset unit
if a guarded-latch unit is used.
5. Now you can tightly secure the
Latch Assy. (1) with Screws
(3) supplied.
Figure 8
15
5B
13
LEVER
22
CATCH
4. Insert the remaining Retainer (15) into
the Inside Lever (17) and slide the Lever
onto the Inside Tube (5A). Push the lever
until the lever catch is engaged. (Lever
Catch may need to be depressed using
push pin (21).
4
LOCK
5a
BODY
INSIDE
TUBE
6
ADjUSTMENT
5b
PLATE
OUTSIDE
TUBE
2
LATCH SLEEVE
(21/4" BACKSET .ONLY)
9
1 OUTSIDE
ROSE
ASSEMBLY

B. Latch Installation

7/16" DIA HOLE
(2 REQ'D)
SEE NOTE 2A.
2 1/4"
1" HOLE
Figure 3
1. If backset is 2-3/4", slide latch sleeve
(2) onto the latch assy. (1).
(as shown).
2. Insert Latch Assy. (1) into 1" hole,
Figure 2
making certain that latch bolt bevel
faces direction of closing door.
(as shown)
3. DO NOT secure Latch Assy. (1)
until engaged with Lockbody (4),
as described in Figure 6.

E. Securing the lockset unit to the door

1.
LATCH ASSEMBLY
11
12
DIMPLE
Figure 6
RECESS FOR
SCALP LOCKING
1. Slide the Inside Support Plate (7) onto the Lock-
body with the tabs fitting into the door notches.
2. Secure with 2 Support Plate Screws
(8) which fit into the Lockbody.
3. Slide the Outside Rose Assembly (9) onto the
outside Tube (5B) with the Screw Posts entering
the post holes.
4. Slide the Inside Rose Assembly (10) onto
the Inside Tube (5A). Line up the Inside Rose
Assembly holes with the Outside Rose Assembly
Screw Posts and secure with the 2 Rose
Assembly Screws (11).
G. Installing Strike
19
STRIKE BOX
(OPTIONAL)
18
STRIKE
14
16
20
SCREW
Figure 9
1. When Strike Box (19) is not used
(optional), recess in door jamb must be
deep enough to allow latch bolt to extend
to its full free length.
Copyright © 2012, Sargent Manufacturing Company, an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written
permission of Sargent Manufacturing Company is prohibited .
15
RETAINER
13
CYLINDER
22
CYLINDER
SPACER
21
PUSH PIN
C. Adjustment for door
thickness
2.
GAP
LATCH SLEEVE
4.
(2 3/4" BACKSET .ONLY)
LOCK BODY
1.
LATCH
ASSEMBLY
Figure 4
LATCH
BOLT
BEVEL
Before inserting Lockbody (4) into the door,
adjust for door thickness.
1. Screw the Adjustment Plate (6) onto the
Lockbody (4).
3. Rotate the Plate until the required gap is
obtained.
3/16" gap for 1-3/8" door
5/16" gap for 1-3/4" door
Lock will fit in any door from
1-3/8" to 1-3/4" thickness
8
Figure 7
10
7
TAB
POST HOLE
(2)
5A
5. Slip the Scalp (12) onto the Inside Rose Assembly
(10) aligning the dimples with recesses in the Rose
and turn clockwise to lock.
Cylinder Removal
14
OUTSIDE
LEVER
13
CYLINDER
16
KEY
Figure 10
1. To remove Outside Lever (14), insert Key (16)
and turn approx. 90 ° clockwise. Insert Push
Pin (21) into the hole on lever to depress lever
catch. Slide the Lever from the Tube (5).
2. Using standard pliers, pull out the retainer (15).
3. Remove Key (16), Cylinder (13), and Cylinder
Spacer (22) from the Lever.
4. When replacing Cylinder (13), secure by
pressing Retainer (15) till flush with shelf.
14
OUTSIDE
LEVER
16
KEY
8.
ADjUSTMENT
PLATE
2 PLACES
SCREW POST
(2 PLACES)
5B
10
15
SHELF
RETAINER
22
CYLINDER SPACER
A6913:E