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Hirschmann MACH1000 Series User Manual

Industrial ethernet ruggedized switch
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User Manual
Installation
Industrial Ethernet Ruggedized Switch
MACH1000 Family
USB
V.24
LS
P
RM
StandBy
R1 R2
FAULT
MACH 1020
MACH1020
USB
V.24
LS
1
RM
StandBy
P
2
R1 R2
FAULT
MACH 1030
MACH1030
USB
USB
V.24
V.24
1
P
P
RM
RM
StandBy
StandBy
2
R1 R2
R1 R2
FAULT
FAULT
MACH 1000
MACH1032
USB
USB
V.24
V.24
LS
1
1
P
P
RM
RM
StandBy
StandBy
LS
2
2
R1 R2
R1 R2
FAULT
FAULT
MACH 1000
MACH1132
Installation MACH1000
Release 06 03/2021
DA
LS
DA
4
7
8
3
5
6
9
10
DA
LS
DA
8
3
4
7
5
6
9
10
3
4
7
8
5
6
9
10
DA
LS
DA
7
8
3
3
4
4
DA
6
6
5
5
9
10
11
12
15
16
LS
DA
LS
DA
14
13
17
18
11
12
15
16
LS
DA
LS
DA
13
14
17
18
11
12
15
16
LS
DA
LS
DA
13
14
18
17
11
12
15
16
LS
DA
LS
DA
13
14
17
18
P
RM
StandBy
1
3
5
7
9 11 13 15 17 19 21 23
R1 R2
FAULT
2
4
6
8 10 12 14 16 18 20 22 24
ETHERNET Service Port
LS
DA
LS
19
20
23
25
21
22
LS
DA
LS
23
19
20
25
21
22
19
20
23
25
21
22
22
23
19
20
21
22
25
Technical support
https://hirschmann-support.belden.com
DA
24
26
DA
24
26
24
26
24
26

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Summary of Contents for Hirschmann MACH1000 Series

  • Page 1 R1 R2 R1 R2 FAULT FAULT MACH 1000 StandBy 9 11 13 15 17 19 21 23 R1 R2 FAULT 8 10 12 14 16 18 20 22 24 ETHERNET Service Port MACH1132 Installation MACH1000 Technical support Release 06 03/2021 https://hirschmann-support.belden.com...
  • Page 2 In addition, we refer to the conditions of use specified in the license contract. You can get the latest version of this manual on the Internet at the Hirschmann product site (www.hirschmann.com). Hirschmann Automation and Control GmbH Stuttgarter Str.

  • Page 3: Table Of Contents

    Contents Safety instructions About this Manual Description General device description Combination options Description of the device variants 1.3.1 Port assignment 1.3.2 Front view MACH1000 with 2 × Gigabit ports 1.3.3 Front view MACH1000 with 4 × Gigabit ports (SFP) 1.3.4 Front view MACH1000 with 4 Gigabit ports (2 × SFP and 2 ×...
  • Page 4 Checking the package contents Installing an SFP transceiver (optional) Connecting the power unit connections for supply voltage and signal contact 2.3.1 Connecting the voltage supply terminals (power supply unit characteristic value C and G) 2.3.2 Connecting the plugged voltage supply (power supply unit characteristic value L and M) 2.3.3 Connecting the signal contact Installing and grounding the device...

  • Page 5: Safety Instructions

    Certified usage   Use the product only for the application cases described in the Hirschmann product information, including this manual.  Operate the product only according to the technical specifications. See “Technical data” on page 54.  Connect to the product only components suitable for the requirements of the specific application case.
  • Page 6  If you are operating the device in a 19" switch cabinet: install sliding/ mounting rails for supporting the weight of the device.  When you are selecting the installation location, make sure you observe the climatic threshold values specified in the technical data. ...
  • Page 7  Qualified personnel are familiar with appropriate measures against these hazards in order to reduce the risk for themselves and others.  Qualified personnel receive training on a regular basis. National and international safety regulations   Verify that the electrical installation meets local or nationally applicable safety regulations.
  • Page 8  The cross-section of the protective conductor is the same size as or bigger than the cross-section of the power supply cables.  The cables used are permitted for the temperature range of the application case.  Relevant for North America: For use in Class 2 circuits, the copper wire conforms to class 1, 140/167 °F or 167 °F (60/75 °C or 75 °C).
  • Page 9 Use in Hazardous Locations  Relevant for use in explosion hazard areas of the Hazardous Locations category (Class I, Division 2): This device is only suitable for use in explosion hazard areas of category “Class I, Division 2, Groups A, B, C, D” or for use in non-explosion hazard areas.
  • Page 10 Installation MACH1000 Release 06 03/2021...
  • Page 11 Installation MACH1000 Release 06 03/2021...
  • Page 12 In accordance with the above-named EU directive(s), the EU conformity declaration will be at the disposal of the relevant authorities at the following address: Hirschmann Automation and Control GmbH Stuttgarter Str. 45-51 72654 Neckartenzlingen Germany You find the EU conformity declaration as PDF file for downloading on the Internet at: https://www.doc.hirschmann.com/certificates.html...
  • Page 13 LED or laser components  LED or LASER components according to IEC 60825-1 (2014): CLASS 1 LASER PRODUCT CLASS 1 LED PRODUCT FCC note  Supplier's Declaration of Conformity 47 CFR § 2.1077 Compliance Information MACH1000 U.S. Contact Information Belden – St. Louis 1 N.

  • Page 14: About This Manual

     Reference Manual Command Line Interface The Network Management Software Industrial HiVision provides you with options for smooth configuration and monitoring. You find further information on the Hirschmann product pages on the internet: https://www.hirschmann.com/en/Hirschmann_Produkte/Industrial_Ethernet/ network-management-software/index.phtml Installation MACH1000 Release 06 03/2021...

  • Page 15: Key

    The symbols used in this manual have the following meanings:  Listing Work step   Subheading Installation MACH1000 Release 06 03/2021...

  • Page 16: Description

    Description General device description You can choose from a wide range of variants. You have the option to set up your device individually based on different criteria:  Number of ports  Transmission speed  Types of connectors  Temperature range ...
  • Page 17 The device provides you with a large range of functions, which the manuals for the operating software inform you about. You can download these manuals as PDF files from the Internet on the Hirschmann product pages (http://www.doc.hirschmann.com). The Hirschmann network components help you ensure continuous communication across all levels of the company.

  • Page 18: Combination Options

    Combination options The product designation of your device is made from combining the desired product characteristics in accordance with the following table. The corresponding short designation is in column 3. You have numerous options of combining the device characteristics. You can determine the possible combinations using the configurator which is available in the Belden Online Catalog https://catalog.belden.com...
  • Page 19 Position Characteristic Characteris- Property tic value 11 ... 12 10/100 Mbit/s ports 1 + 2 Module position empty 2 × Twisted pair TX, RJ45, 10/100 Mbit/s 2 × Multimode FX LC, 100 Mbit/s 2 × Multimode FX DSC, 100 Mbit/s 2 ×...

  • Page 20: Description Of The Device Variants

    a. In device variants with PoE (Power over Ethernet), the first 4 ports can be twisted pair TX RJ45 10/100 Mbit/s (short designation TT) or twisted pair TX M12 10/100 Mbit/s (short designation RR), as desired.The other ports can be selected freely from the table. Power supply unit 2 is a PoE power supply unit (input voltage range position 37: G or M).

  • Page 21: Port Assignment

    The devices MAR1130-... and MAR1132-... have an additional Fast Ethernet port on the front of the device that you can use for diagnostic purposes.  The MAR1132-... devices support PoE (Power over Ethernet) according to IEEE 802.3af. Fast Ethernet-Ports 1 ... 4 are PoE ports. ...

  • Page 22: Front View Mach1000 With 2 × Gigabit Ports

    1.3.2 Front view MACH1000 with 2 × Gigabit ports MACH 1000 V.24 StandBy R1 R2 FAULT MACH 1000 Figure 2: 1 - LED display elements 2 - USB interface 3 - V.24 connection for external management 4 - See following table, column 1 5 - See following table, column 2 Gigabit Ethernet Fast Ethernet...

  • Page 23: Front View Mach1000 With 4 × Gigabit Ports (Sfp)

    1.3.3 Front view MACH1000 with 4 × Gigabit ports (SFP) MACH 1000 V.24 V.24 StandBy StandBy R1 R2 R1 R2 FAULT FAULT MACH 1000 Figure 3: 1 - LED display elements 2 - USB interface 3 - V.24 connection for external management 4 - See following table, column 1 5 - See following table, column 2 Gigabit Ethernet...

  • Page 24: Front View Mach1000 With 4 Gigabit Ports (2 × Sfp And 2 × Rj45)

    1.3.4 Front view MACH1000 with 4 Gigabit ports (2 × SFP and 2 × RJ45) MACH 1000 V.24 V.24 StandBy StandBy R1 R2 R1 R2 FAULT FAULT MACH 1000 Figure 4: 1 - LED display elements 2 - USB interface 3 - V.24 connection for external management 4 - See following table, column 1 5 - See following table, column 2...

  • Page 25: Front View Mach1000 With Poe

    1.3.5 Front view MACH1000 with PoE MACH 1000 V.24 V.24 StandBy StandBy R1 R2 R1 R2 FAULT FAULT MACH 1000 Figure 5: 1 - LED display elements 2 - USB interface 3 - V.24 connection for external management 4 - See below table 2, column 1 5 - See below...

  • Page 26: Views Mach1000, Ports On The Back

    1.3.6 Views MACH1000, ports on the back MACH 1000 StandBy 9 11 13 15 17 19 21 23 R1 R2 FAULT 6 8 10 12 14 16 18 20 22 24 ETHERNET Service Port Figure 6: Front panel: 1 - LED display elements 2 - Diagnosis port MACH 1000 V.24...

  • Page 27: Connections For Voltage-Carrying Lines

    1.3.7 Connections for voltage-carrying lines The supply voltage is electrically isolated from the casing. A device has one or two internal power supply units. Each power supply unit has a connection for the supply voltage and a connection for the signal contact.
  • Page 28 2 Power supply unit 1 Possible supply voltage See 1 characteristic values: G See 1  3 Connection for the Spring-loaded terminal  signal contact 2-pin  4 Supply voltage Spring-loaded terminal  connection 3-pin 5 Grounding screw Table 4: Connections for voltage-carrying lines: rear view of the device variants with terminal connections a.

  • Page 29: Support Of Poe

    4 Supply voltage  Spring-loaded terminal connection  3-pin 5 Grounding screw Table 5: Connections for voltage-carrying lines: rear view of the device variants with plugged connections (above: MAR11..., below: MAR10...) a. In devices without PoE, power supply unit 2 is optional. It is used for redundant voltage supply.

  • Page 30: Ethernet Ports

    Ethernet ports You can connect end devices and other segments to the device ports using twisted pair cables or optical fibers (F/O). You find information on pin assignments for making patch cables here: “Pin assignments” on page 32 1.4.1 10/100/1000 Mbit/s twisted pair port This port is an RJ45 socket.

  • Page 31: 10/100 Mbit/S Twisted Pair Port

    1.4.2 10/100 Mbit/s twisted pair port This port is an RJ45 socket. The 10/100 Mbit/s twisted pair port allows you to connect network components according to the IEEE 802.3 10BASE-T/100BASE-TX standard. This port supports:  Autonegotiation  Autopolarity  Autocrossing (if autonegotiation is activated) ...

  • Page 32: 10 Mbit/S F/O Port

    1.4.5 10 Mbit/s F/O port This port is an ST socket. The 10 Mbit/s F/O port offers you the ability to connect network components according to the IEEE 802.3 10BASE-FL standard. This port supports:  Full or half duplex mode Default setting: Full duplex 1.4.6 Pin assignments...

  • Page 33: Display Elements

    Display elements After the supply voltage is set up, the software starts and initializes itself. Afterwards, the device performs a self-test. During this process, various LEDs light up. The process takes around 60 seconds. V.24 StandBy R1 R2 FAULT MACH 1000 Figure 8: Display elements MACH1000, device variants with ports in front 1 - Display elements device status 2 - Display elements port status...

  • Page 34: Device State

    1.5.1 Device state These LEDs provide information about conditions which affect the operation of the whole device. The following table applies only to device variants with 2 power supply units: LED Display Color Activity Meaning Supply none Supply voltages 1 and 2 are too low. voltage green lights up...

  • Page 35: Port Status

    Applies to software release 06.0.00 and higher: Display Color Activity Meaning FAULT Signal contact 1 red lights up The signal contact is open - it is reporting a detected error. none The signal contact is closed, it is not reporting any detected errors.

  • Page 36: Management Interfaces

    (see on page 54 “Technical data”). You will find a description of the V.24 interface in the “User Manual Basic Configuration” document. You find these manuals as PDF files on the Internet at http:// www.doc.hirschmann.com Installation MACH1000 Release 06 03/2021...

  • Page 37: Usb Interface

    1.6.2 USB interface The USB interface allows you to connect the AutoConfiguration Adapter ACA22 storage medium. This is used for saving/loading the configuration data and diagnostic information, and for loading the software. Figure Function VCC (VBus) - Data + Data Ground (GND) Table 6: Pin assignment of the USB interface...

  • Page 38: Signal Contact

    Signal contact Depending on the device variant (equipped with one or two power supply units), one or two signal contacts are available.  The signal contact is a potential-free relay contact. The device allows you to perform remote diagnosis via the signal contact. In the process, the device signals events such as a line interruption.

  • Page 39: Installation

    “Scope of delivery” on page  Check the individual parts for transport damage. Installing an SFP transceiver (optional) Prerequisites: Exclusively use Hirschmann SFP transceivers. See “Accessories” on page 65. Figure 11: Installing SFP transceivers: Installation sequence Installation MACH1000 Release 06 03/2021...

  • Page 40: Connecting The Power Unit Connections For Supply Voltage And Signal Contact

    Proceed as follows:  Take the SFP transceiver out of the transport packaging (1).  Remove the protection cap from the SFP transceiver (2).  Push the SFP transceiver with the lock closed into the slot until it latches in (3). Connecting the power unit connections for supply voltage and signal contact 2.3.1...
  • Page 41 Relay -/N +/L Relay -/N +/L Figure 13: Power supply unit characteristic value G (see on page 54 “General technical data”): AC voltage (pictured above) or DC voltage (pictured below) Connecting 1 - Supply voltage 2 - Signal contact Connection Characteristic Characteristic Characteristic...
  • Page 42 -/N +/L Figure 14: Connecting the supply voltage via the 3-pin spring-loaded terminal 1 - Field connection terminal for supply voltage 2 - Terminal lock  Connect the wires according to the pin assignment on the device with the clamps. Installation MACH1000 Release 06 03/2021...

  • Page 43: Connecting The Plugged Voltage Supply (Power Supply Unit Characteristic Value L And M)

    2.3.2 Connecting the plugged voltage supply (power supply unit characteristic value L and M) WARNING ELECTRIC SHOCK Connect only a supply voltage that corresponds to the type plate of your device. Failure to follow these instructions can result in death, serious injury, or equipment damage.
  • Page 44 Relay Relay -/N +/L -/N +/L Figure 16: Power supply unit characteristic value M (see on page 54 “General technical data”): AC voltage (pictured on right) or DC voltage (pictured on left) Connecting 1 - Supply voltage 2 - Signal contact Connection Characteristic Characteristic...

  • Page 45: Connecting The Signal Contact

    2.3.3 Connecting the signal contact Relevant for North America: The torque for tightening the terminal block for the signal contact on the device is 3 lb-in (0.34 Nm). Note: Use copper wire with cross-section AWG20 ... AWG12 (0.5 mm 3.0 mm ) and stripping length 12 mm.

  • Page 46: Installing And Grounding The Device

    Installing and grounding the device WARNING ELECTRIC SHOCK Install this device only in a switch cabinet or in an operating site with restricted access, to which maintenance staff have exclusive access. Failure to follow this instruction can result in death, serious injury, or equipment damage.
  • Page 47 Figure 18: Assembly in a switch cabinet with sliding/mounting rails 1 - MACH1000 device 2 - sliding/mounting rail 3 - 19" switch cabinet On delivery, two brackets are attached to the sides of the device (see figure below). Figure 19: Mounting in the switch cabinet ...

  • Page 48: Vertical Mounting On The Wall

    2.4.2 Vertical mounting on the wall WARNING FIRE HAZARD Install the device in a fire enclosure according to EN 62368-1 if you install the device vertically. Failure to follow these instructions can result in death, serious injury, or equipment damage. ...

  • Page 49: Operating The Device

    Operating the device When you connect the supply voltage, you start up the device. Connecting data cables You can connect end devices and other segments to the device ports using twisted pair cables or optical fibers (F/O). Note the following general recommendations for data cable connections in environments with high electrical interference levels: ...

  • Page 50: Making Basic Settings

    AutoConfiguration Adapter You will find more information in the “Basic Configuration User Manual”. You find these manuals as PDF files on the Internet at http:// www.doc.hirschmann.com Default settings   IP address: The device looks for the IP address using DHCP ...

  • Page 51: Monitoring The Ambient Air Temperature

    Monitoring the ambient air temperature Operate the device below the specified maximum ambient air temperature exclusively. See “General technical data” on page 54. The ambient air temperature is the temperature of the air at a distance of 2 in (5 cm) from the device. It depends on the installation conditions of the device, for example the distance from other devices or other objects, and the output of neighboring devices.

  • Page 52: Maintenance And Service

    Maintenance and service  When designing this device, Hirschmann largely avoided using high-wear parts. The parts subject to wear and tear are dimensioned to last longer than the lifetime of the product when it is operated normally. Operate this device according to the specifications.

  • Page 53: Disassembly

    Disassembly Removing the device Proceed as follows:  Disconnect the data cables.  Disable the supply voltage.  Disconnect the grounding.  To detach the device from the switch cabinet or the wall, remove the screws from the brackets on the device. Removing an SFP transceiver (optional) Figure 20: De-installing SFP transceivers: De-installation sequence Proceed as follows:...

  • Page 54: Technical Data

    Technical data General technical data  Dimensions Devices with terminal 448 × 310 × 44 mm W × H × D connection voltage supply (without brackets) (power supply unit characteristic value C and G) Devices with pluggable 448 × 345 × 44 mm voltage supply (without brackets) (power supply unit...
  • Page 55 Power supply Rated voltage range 24 V DC ... 48 V DC characteristic value C Devices with certification characteristic and L value T: 36 V Voltage range incl. 18 V DC ... 60 V DC maximum tolerances Connection supply voltage 3-pin spring-loaded terminal for copper characteristic value C wire with cross-section AWG20 ...
  • Page 56 Climatic conditions Minimum clearance around Top and bottom sides of device: 2 in (5 cm) during operation the device Left and right device side: 3.94 in (10 cm) Ambient air temperature Standard +32 °F ... +140 °F (0 °C ... +60 °C) bcdef Extended -40 °F ...
  • Page 57 Dimension drawings  482,6 44,2 465,9 482,6 465,9 Figure 21: MACH1000, dimensions of the device variants Installation MACH1000 Release 06 03/2021...
  • Page 58 EMC and immunity  EMC interference Description Test level immunity IEC/EN 61850-3:2002 EMI TYPE tests, test according to IEC/EN 61000-4-2 Electrostatic discharge Contact discharge ±8 kV Air discharge ±15 kV IEC/EN 61000-4-3 Electromagnetic field 80 MHz ... 2700 MHz 20 V/m IEC/EN 61000-4-4 Fast transients (burst) DC Power Line...
  • Page 59 EMC interference Description Test level immunity IEEE 1613:2009 EMI TYPE tests, test according to IEEE C37.90.1 Damped oscillation DC Power Line ± 2,5 kV line/earth; ± 1 kV line/line AC Power Line ± 2,5 kV line/earth; ± 1 kV line/line Data line ±...
  • Page 60 Network range  Note: The line lengths specified for the transceivers apply for the respective fiber data (fiber attenuation and Bandwidth Length Product (BLP)/ Dispersion). Product code Mode Wave length Fiber System Example for F/O Fiber attenuation BLP /Dispersion M-SFP-... attenuation cable length -SX/LC...
  • Page 61 c. With F/O adapter compliant with IEEE 802.3-2002 Clause 38 (single-mode fiber offset-launch mode conditioning patch cord). d. With F/O adapter compliant with IEEE 802.3-2002 Clause 38 (single-mode fiber offset-launch mode conditioning patch cord). e. Including 2.5 dB system reserve when compliance with the fiber data is observed. Product code Mode Wave length Wave length...
  • Page 62 MM = Multimode, SM = Singlemode, LH = Singlemode Longhaul b. Including 3 dB system reserve when compliance with the fiber data is observed. c. With ultra-low-loss optical fiber. d. You will find further information on certifications on the Internet on the Hirschmann product pages (www.hirschmann.com). Product code Mode...
  • Page 63 Product code Mode Wave length Fiber System Example for F/O Fiber attenuation BLP/Dispersion attenuation cable length -JJ, -MM, -NN, -BB MM 1300 nm 50/125 µm 0 dB ... 8 dB 0 mi ... 3.11 mi 1.0 dB/km 800 MHz×km (0 km ... 5 km) -JJ, -MM, -NN, -BB MM 1300 nm 62.5/125 µm...
  • Page 64 Power consumption/power output  Name Maximum Maximum power power output consumpti Basic devices MAR1020-... basic device (without Fast Ethernet module) 7.5 W 25.6 Btu (IT)/h MAR1030-... basic device (incl. 2 × Gigabit Ethernet module 10.5 W 35.9 Btu (IT)/h combo ports, without Fast Ethernet module) MAR1x3y-4O...
  • Page 65 Order numbers/product description  Combination options and device names (see table Scope of delivery  Amount Scope of delivery 1 × Device 1 × Safety and general information sheet Accessories  Gigabit Ethernet SFP transceiver Order number M-SFP-SX/LC 943 014-001 M-SFP-SX/LC EEC 943 896-001 M-SFP-MX/LC...
  • Page 66 SFP-FAST-SM/LC 942 195-001 SFP-FAST-SM/LC EEC 942 195-002 Table 16: Accessory: Fast Ethernet SFP transceiver a. You will find further information on certifications on the Internet on the Hirschmann product pages (www.hirschmann.com). Other accessories Order number AutoConfiguration Adapter ACA22-USB (EEC) 942 124-001...
  • Page 67 If your device has a shipping approval according to DNV GL, you find the approval mark printed on the device label. You will find out whether your device has other shipping approvals on the Hirschmann website at www.hirschmann.com in the product information.

  • Page 68: A Further Support

    Further support Technical questions For technical questions, please contact any Hirschmann dealer in your area or Hirschmann directly. You find the addresses of our partners on the Internet at http:// www.hirschmann.com. A list of local telephone numbers and email addresses for technical support...
  • Page 69 Installation MACH1000 Release 06 03/2021...

This manual is also suitable for:

Mach1020Mach1030Mach1032Mach1132

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