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Hirschmann DRAGON MACH4000 series User Manual

Modular industrial gigabit ethernet backbone switch
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User Manual
Installation
Modular Industrial Gigabit Ethernet Backbone Switch
DRAGON MACH4000 family
Installation DRAGON MACH4000
Technical support
Release 01 07/2018
https://hirschmann-support.belden.com

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  • Page 1 User Manual Installation Modular Industrial Gigabit Ethernet Backbone Switch DRAGON MACH4000 family Installation DRAGON MACH4000 Technical support Release 01 07/2018 https://hirschmann-support.belden.com...
  • Page 2 In addition, we refer to the conditions of use specified in the license contract. You can get the latest version of this manual on the Internet at the Hirschmann product site (www.hirschmann.com). Hirschmann Automation and Control GmbH Stuttgarter Str.

  • Page 3: Table Of Contents

    Contents Safety instructions About this Manual Legend Description General device description 1.1.1 Basic device 1.1.2 Media modules 1.1.3 Power supply unit module 1.1.4 Fan module Device views 1.2.1 Media modules 1.2.2 Power supply unit module 1.2.3 Fan module Power supply Signal contact Ethernet ports 1.5.1 1/2.5/10 Gbit/s F/O port...
  • Page 4 Mounting the cover panel and the power supply unit (optional) 2.3.1 Mounting the cover panel 2.3.2 Mounting the power supply unit Mounting a media module (optional) Mounting the fan module Installing and grounding the device Wiring and mounting the signal contact Connecting the supply voltage Installing an SFP transceiver (optional) 2.10 Operating the device...
  • Page 5 Scope of delivery, order numbers and accessories Underlying technical standards Further support Installation DRAGON MACH4000 Release 01 07/2018...

  • Page 6: Safety Instructions

     Operate the device with undamaged components exclusively.  The device is free of any service components. In case of a damaged or malfunctioning the device, turn off the supply voltage and return the device to Hirschmann for inspection. Qualification requirements for personnel ...
  • Page 7 National and international safety regulations  Verify that the electrical installation meets local or nationally applicable safety regulations. Requirements for connecting electrical wires  Before connecting the electrical wires, always verify that the requirements listed are complied with. The following requirements apply without restrictions: ...
  • Page 8 Shielded ground  The shielded ground wire of the twisted pairs cables is connected to the front panel as a conductor. Beware of possible short circuits when connecting a cable section with conductive shield braiding. ESD Guidelines  The modules are equipped with electrostatically sensitive components. These can be destroyed, or their life cycles reduced, by the effects of an electrical field or by a charge equalization if the connections are touched.
  • Page 9  The device may overheat if the fan module fails or is removed. Switch off the device or replace the fan module within 2 minutes, otherwise failures or damage to the device may occur.  After removing the fan module during active operation, the individual fans continue to spin for a few seconds.
  • Page 10 In accordance with the above-named EU directive(s), the EU conformity declaration will be at the disposal of the relevant authorities at the following address: Hirschmann Automation and Control GmbH Stuttgarter Str. 45-51 72654 Neckartenzlingen Germany www.hirschmann.com The product can be used in the industrial sector.
  • Page 11 LED or laser components  LED or LASER components according to IEC 60825-1 (2014): CLASS 1 LASER PRODUCT CLASS 1 LED PRODUCT FCC note:  This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference;...

  • Page 12: About This Manual

    Documentation mentioned in the "Installation" user manual that is not supplied with your device in print can be found as PDF download on the Internet at the Hirschmann product pages (www.hirschmann.com). Installation DRAGON MACH4000 Release 01 07/2018...

  • Page 13: Legend

    Legend The symbols used in this manual have the following meanings:  Listing Work step   Subheading Installation DRAGON MACH4000 Release 01 07/2018...

  • Page 14: Description

    Description General device description The DRAGON devices are designed for the special requirements of industrial automation. They meet the relevant industry standards, provide very high operational reliability, even under extreme conditions, and also long-term reliability and flexibility. The devices allow you to set up switched industrial Ethernet networks that conform to the IEEE 802.3 standard.

  • Page 15: Media Modules

    1.1.2 Media modules Figure 2: Media modules: cover panel, D4K-12TP-RJ45 and D4K-12SFP You have the option to supplement your basic device with up to 4 media modules. Every media module offers 12 additional Fast and/or Gigabit Ethernet ports. Seal unused slots with cover panels. You obtain the media modules as accessories.

  • Page 16: Fan Module

    1.1.4 Fan module Figure 4: Fan module: D4K-AIR The basic device requires 1 fan module to dissipate heat. You obtain additional fan modules as accessories. See “Order numbers” on page 71. Installation DRAGON MACH4000 Release 01 07/2018...

  • Page 17: Device Views

    Device views MACH4000  Front view Slot 1 Example: Media module D4K-12TP-RJ45 Slot 2 Example: Media module D4K-12SFP Slot 3 Example: Media module D4K-12TP-RJ45 Slot 4 Example: Cover panel for media module slot Mounting handle Screw with loss prevention Oblong hole LED display elements for device status Locking lever 4 ×...

  • Page 18: Media Modules

    PSU module Slot 2 Example: Power supply D4K-PSU-300W-HV unit LED display element PSU module status Slot for the SD card USB port Mounting handle Fan module Example: Fan module D4K-AIR 1.2.1 Media modules 11 12 D4K-12TP-RJ45 Port Port description 1 ... 12 12 ×...

  • Page 19: Fan Module

    1.2.3 Fan module D4K-AIR Fan 1 Fan 2 Fan 3 Fan 4 Fan 5 Screw with loss prevention Mounting handle Installation DRAGON MACH4000 Release 01 07/2018...

  • Page 20: Power Supply

    Power supply You have the following options to supply your device with voltage: Figure 5: Power supply: PSU modules (rear side of device)  Non-redundantly via 1 PSU module with built-in non-heating device plug (C14 plug according to IEC 60320-1) Installation DRAGON MACH4000 Release 01 07/2018...
  • Page 21 Figure 6: Power supply: PSU modules (rear side of device)  Redundantly via 2 PSU modules with built-in non-heating device plug (C14 plug according to IEC 60320-1) Installation DRAGON MACH4000 Release 01 07/2018...

  • Page 22: Signal Contact

    In the configuration, you specify how the device uses the signal contact. You find detailed information regarding possible applications and configuration of the signal contact in the software user documentation on the Hirschmann product pages (www.hirschmann.com). Ethernet ports You can connect end devices and other segments to the device and media module ports using twisted pair cables or optical fibers (F/O).

  • Page 23: 100/1000 Mbit/S F/O Port

    This port supports: Full duplex mode Delivery state: 1/2.5/10 Gbit/s full duplex when using a Gigabit Ethernet SFP transceiver 1.5.2 100/1000 Mbit/s F/O port This port is an SFP slot. The 100/1000 Mbit/s F/O port allows you to connect network components according to the IEEE 802.3 100BASE-FX/1000BASE-SX/1000BASE-LX standard.

  • Page 24: Out-Of-Band Management Port

     SNMP   Telnet    HTTP/HTTPS For more information see the “Command Line Interface” reference manual. You can download the manual on the Internet at the Hirschmann product pages www.hirschmann.com. Installation DRAGON MACH4000 Release 01 07/2018...

  • Page 25: Pin Assignments

    Pin assignments RJ45 10/100 Mbit/s 1000 Mbit/s MDI mode BI_DA+ TX− BI_DA− BI_DB+ — BI_DC+ — BI_DC− RX− BI_DB− — BI_DD+ — BI_DD− MDI-X mode BI_DB+ RX− BI_DB− BI_DA+ — BI_DD+ — BI_DD− TX− BI_DA− — BI_DC+ — BI_DC− Installation DRAGON MACH4000 Release 01 07/2018...

  • Page 26: Display Elements

    Display elements After the supply voltage is set up, the software starts and initializes itself. Afterwards, the device performs a self-test. During this process, various LEDs light up. 1.7.1 Device state These LEDs provide information about conditions which affect the operation of the whole device.
  • Page 27 Display Color Activity Meaning Ring Manager — none No redundancy configured green lights up Redundancy exists flashes 1 time Device is reporting an incorrect a period configuration of the RM function yellow lights up No redundancy exists Fan module — none No fan module present green lights up...
  • Page 28 FAN1 FAN2 STAT FAN3 FAN4 FAN5 Figure 10: Device status: location of the display elements on the device (rear side of the device) Display Color Activity Meaning STAT Device Status — none Device is starting and/or is not ready for operation.
  • Page 29 Display Color Activity Meaning Supply voltage — none Supply voltage is too low yellow lights up Supply voltage 1 or 2 is on flashes 4 times Software update is running. Maintain the a period power supply. green lights up Supply voltage 1 and 2 is on Supply voltage —...

  • Page 30: Psu Module Status

    1.7.2 PSU module status Figure 11: PSU module status: location of the display elements on the device (rear side of the device) LED Display Color Activity Meaning PWR Supply — none At least one of the following cases applies: voltage ...

  • Page 31: Port Status

    1.7.3 Port status These LEDs provide port-related information. 1 2 3 4 Figure 12: Port status: location of the display elements on the device (front side of the device) LED Display Color Activity Meaning Link state/data — none Device detects an invalid or missing traffic link green lights up...

  • Page 32: Management Interface Status

    1.7.4 Management interface status MGMT Figure 13: Management interface status: location of the display elements on the MGMT port (front side of the device) Note: In the present hardware version, the right side port LED of the MGMT port is without function (N/A). The port status of the MGMT port is displayed via the left side port LED.

  • Page 33: Media Module Status

    1.7.5 Media module status D4K-12TP-RJ45  9 10 Figure 14: Media module status: location of the display elements on the module Note: In the present hardware version, the right side port LED of each RJ45 port is without function (N/A). The port status is displayed via the left side port LED.
  • Page 34 D4K-12SFP  1 2 3 4 5 6 7 8 9 10 Figure 15: Media module status: location of the display elements on the module Display Color Activity Meaning Supply — none Media module is inoperative voltage green lights up Voltage supply to the media module is on Link state/ —...

  • Page 35: Management Interfaces 1.8.1 V.24 Interface (External Management)

    Management interfaces 1.8.1 V.24 interface (external management) V.24 Figure 16: V.24 interface: location on the device (rear side of the device) A serial interface is provided on the RJ45 socket (V.24 interface) for the local connection of an external management station (VT100 terminal or PC with corresponding terminal emulation).

  • Page 36: Usb Port

    1.8.2 USB port V.24 Figure 17: USB port: location on the device (rear side of the device) The USB port allows you to connect the AutoConfiguration Adapter ACA22 storage medium. This is used for saving/loading the configuration data and diagnostic information, and for loading the software. See “Accessories”...

  • Page 37: Sd Card Interface

    1.8.3 SD card interface Prerequisite: Only use Hirschmann SD cards. See “Accessories” on page 71. Figure 18: SD card interface: location on the device (rear side of the device) The SD card interface allows you to connect the AutoConfiguration Adapter ACA31 storage medium.

  • Page 38: Installation

    Installation The devices have been developed for practical application in a harsh industrial environment. On delivery, the device is ready for operation. Perform the following steps to install and configure the device:  Checking the package contents  Installing the SD card (optional) ...

  • Page 39: Installing The Sd Card (Optional)

    Installing the SD card (optional) Prerequisite: Only use the AutoConfiguration Adapter ACA31 storage medium. See “Accessories” on page 71. Figure 19: Inserting an SD card: location on the device (rear side of the device) Proceed as follows:  Deactivate the write protection on the SD card by pushing the write- protect lock towards the middle of the card.

  • Page 40: Mounting The Cover Panel And The Power Supply Unit (Optional)

    Figure 20: Inserting an SD card: opening the SD card slot cover (rear side of the device)  Push the SD card into the slot with the beveled corner on the right side.  Slide the cover counterclockwise back into its original location using the unscrewed screw.

  • Page 41: Mounting The Power Supply Unit

    2.3.2 Mounting the power supply unit Hirschmann supplies the power supply modules in a ready-to-operate state. You have the option of mounting the power supply units while the device is operating. Figure 21: Mounting a PSU module: Installation (rear side of the device) Proceed as follows: ...

  • Page 42: Mounting A Media Module (Optional)

    Mounting a media module (optional) Hirschmann supplies the media modules in a ready-to-operate state. By using a media module, you obtain up to 12 additional Fast and/or Gigabit Ethernet ports. Note: The device is not hot-pluggable. Media modules cannot be replaced while the device is operating.

  • Page 43: Mounting The Fan Module

    Failure to follow these instructions can result in equipment damage. Hirschmann supplies fan modules in a ready-to-operate state. You have the option to replace fan modules while the device is operating. Installation DRAGON MACH4000...
  • Page 44 Figure 24: Mounting a fan module: Installation (rear side of the device) Proceed as follows:  Unscrew the 2 screws of the fan module on the device.  Pull the fan module out of the slot using the foldable mounting handle. ...

  • Page 45: Installing And Grounding The Device

    Installing and grounding the device Mounting in a switch cabinet  WARNING ELECTRIC SHOCK Install this device solely in a switch cabinet or in an operating site with restricted access, to which maintenance staff have exclusive access. Failure to follow this instruction can result in death, serious injury, or equipment damage.

  • Page 46: Wiring And Mounting The Signal Contact

    Grounding the device  The device has 2 protective ground connections. Figure 25: Grounding: location of ground connections on the device (front side of the device) The device is grounded via one of the two grounding nuts and in addition via the power supply connection (built-in non-heating device plug C14 according to IEC 60320-1).
  • Page 47 Figure 26: Signal contact: 3-pin terminal block with screw lock; position on the device (rear side of the device) 1 2 3 FAULT Signal contact Normally closed contact Changeover contact Normally open contact  Connect the signal contact lines with the terminal block connections. ...

  • Page 48: Connecting The Supply Voltage

    Connecting the supply voltage WARNING ELECTRIC SHOCK Start connecting the electrical wires only if all safety requirements listed in chapter “General safety instructions” are fulfilled. Failure to follow these instructions can result in death, serious injury, or equipment damage. WARNING ELECTRIC SHOCK Never insert pointed objects (narrow screwdrivers, wires, etc.) –...
  • Page 49 Figure 27: Connecting the power supply: PSU modules (rear side of device) For every supply voltage to be connected, perform the following steps:  On the rear side of the device, plug a non-heating device cable with C13 coupling according to IEC 60320-1 into the power supply connection (built-in C14 plug) of the PSU module.

  • Page 50: Installing An Sfp Transceiver (Optional)

    Installing an SFP transceiver (optional) Prerequisites: Exclusively use Hirschmann SFP transceivers. See “Accessories” on page 71. Figure 28: Installing SFP transceivers: Installation sequence Proceed as follows:  Take the SFP transceiver out of the transport packaging (1).  Remove the protection cap from the SFP transceiver (2).

  • Page 51: Connecting Data Cables

    2.11 Connecting data cables Note the following general recommendations for data cable connections in environments with high electrical interference levels:  Keep the length of the data cables as short as possible.  Use optical data cables for the data transmission between the buildings. ...

  • Page 52: Making Basic Settings

    Making basic settings Note: Two or more devices configured with the same IP address can cause unpredictable operation of your network. Install and maintain a process that assigns a unique IP address to every device in the network. The IP parameters must be entered when the device is installed for the first time.

  • Page 53: Monitoring The Ambient Air Temperature

    Monitoring the ambient air temperature Operate the device below the specified maximum ambient air temperature exclusively. See “General technical data” on page 60. The ambient air temperature is the temperature of the air at a distance of 2 in (5 cm) from the device. It depends on the installation conditions of the device, for example the distance from other devices or other objects, and the output of neighboring devices.

  • Page 54: Maintenance And Service

    Maintenance and service  When designing this device, Hirschmann largely avoided using high-wear parts. The parts subject to wear and tear are dimensioned to last longer than the lifetime of the product when it is operated normally. Operate this device according to the specifications.

  • Page 55: Disassembly

    Disassembly Removing a power supply unit Figure 29: Removing a PSU module: Disassembly (rear side of the device) Proceed as follows:  Remove the screws on the front panel of the power supply unit.  Pull the power supply unit out of the slot. ...

  • Page 56: Removing A Fan Module

    Removing a fan module Figure 30: Removing a fan module: Disassembly (rear side of the device) Proceed as follows:  Unscrew the 2 screws of the fan module on the device.  Pull the fan module out of the slot using the foldable mounting handle. Installation DRAGON MACH4000 Release 01 07/2018...

  • Page 57: Removing A Media Module

    Removing a media module Figure 31: Removing a media module: Removal sequence (front side of the device) Proceed as follows:  Loosen the screws in the front panel of the media module.  Open the locking mechanism of the media module by pressing the locking levers outwards (1).

  • Page 58: Removing An Sfp Transceiver (Optional)

    Figure 32: Removing a media module: Disassembly (front side of the device) Removing an SFP transceiver (optional) Figure 33: Removing an SFP transceiver: Removal sequence Proceed as follows:  Open the locking mechanism of the SFP transceiver (1).  Pull the SFP transceiver out of the slot via the open locking mechanism (2).

  • Page 59: Removing The Device

    Removing the device WARNING ELECTRIC SHOCK Disconnect the grounding only after disconnecting all other cables. Failure to follow these instructions can result in death, serious injury, or equipment damage. Proceed as follows:  Disconnect the data cables.  Disable the supply voltage. ...

  • Page 60: Technical Data

    Temperature of the ambient air at a distance of 2 in (5 cm) from the device b. Hirschmann recommends to use SFP transceivers with “EEC” extension. c. Temperature of the ambient air at a distance of 2 in (5 cm) from the device...

  • Page 61: Power Supply Unit Module

    795 hPa (+6562 ft; +2000 m) max. 1060 hPa (−1312 ft; −400 m) Pollution degree Protection classes Laser protection Class 1 in compliance with IEC 60825-1 a. Hirschmann recommends to use SFP transceivers with “EEC” extension. Installation DRAGON MACH4000 Release 01 07/2018...

  • Page 62: Dimension Drawings

    Dimension drawings Basic device  18.98 25.39 17.52 0.12 0.39 Figure 34: Dimension drawings: basic device Installation DRAGON MACH4000 Release 01 07/2018...
  • Page 63 Power supply unit module  9.84 Figure 35: Dimension drawings: power supply unit module Fan module  2.17 Figure 36: Dimension drawings: fan module Installation DRAGON MACH4000 Release 01 07/2018...
  • Page 64 Media modules  8.66 Figure 37: Dimension drawings: media modules Installation DRAGON MACH4000 Release 01 07/2018...

  • Page 65: Emc And Immunity

    EMC and immunity EMC interference emission Standard applications Railway applications (trackside) EN 55032 Class A Fulfilled Fulfilled FCC 47 CFR Part 15 Class A Fulfilled Fulfilled EN 61000-6-4 Fulfilled Fulfilled EMC interference immunity Standard applications Railway applications (trackside) Electrostatic discharge EN 61000-4-2 Contact discharge ±4 kV...

  • Page 66: Network Range

    Network range Note: The line lengths specified for the transceivers apply for the respective fiber data (fiber attenuation and BLP/ dispersion). Product code Mode Wave length Fiber System Example for F/O Fiber attenuation BLP/Dispersion M-SFP-10-... attenuation cable length SR/LC EEC 850 nm 50/125 µm 0 dB ...
  • Page 67 Product code Mode Wave length Fiber System Example for F/O Fiber BLP/dispersion M-SFP-2.5-... attenuation cable length attenuation SM/LC EEC 1310 nm 9/125 µm 0 dB ... 13 dB 12.43 mi (20 km) 0.4 dB/km 3.5 ps/(nm×km) SM+/LC EEC 1310 nm 9/125 µm 12 dB ...
  • Page 68 Product code Mode Wave length Fiber System Example for F/O Fiber /Dispersion M-SFP-... attenuation cable length attenuation -MX/LC 1310 nm 62.5/125 µm 0 dB ... 8 dB 0.62 mi (1 km) 1.0 dB/km 500 MHz×km -LX/LC... 1310 nm 50/125 µm 0 dB ...
  • Page 69 Product code Mode Wave length Fiber System Example for F/O Fiber BLP/Dispersion M-FAST-SFP-... attenuation cable length attenuation -MM/LC... 1310 nm 50/125 µm 0 dB ... 8 dB 0 mi ... 3.11 mi 1.0 dB/km 800 MHz×km (0 km ... 5 km) -MM/LC...

  • Page 70: Power Consumption/Power Output

    Power consumption/power output Name Maximum Maximum power consumption power output Basic device incl. SFP transceivers + 1 PSU + Fan module MACH4000 80 W 273 Btu (IT)/h Power supply unit (PSU) D4K-PSU-300W-HV 21 Btu (IT)/h Fan module D4K-AIR 20 W 68 Btu (IT)/h Media modules D4K-12TP-RJ45...
  • Page 71 Scope of delivery, order numbers and accessories Scope of delivery  Number Article 1 × Device 1 × General safety instructions 1 × 3-pin terminal block for signal contact 1 × Fan module D4K-AIR 1 × Cover panel for power supply unit slot 4 ×...
  • Page 72 942 024-001 M-SFP-LH/LC 943 042-001 M-SFP-LH/LC EEC 943 898-001 M-SFP-LH+/LC 943 049-001 SFP-GIG-LX/LC 942 196-001 SFP-GIG-LX/LC EEC 942 196-002 a. You find further information on certifications on the Internet at the Hirschmann product pages (www.hirschmann.com). Installation DRAGON MACH4000 Release 01 07/2018...
  • Page 73 SFP-FAST-MM/LC EEC 942 194-002 SFP-FAST-SM/LC 942 195-001 SFP-FAST-SM/LC EEC 942 195-002 a. You find further information on certifications on the Internet at the Hirschmann product pages (www.hirschmann.com). Other accessories Order number AutoConfiguration Adapter ACA22-USB (EEC) 942 124-001 AutoConfiguration Adapter ACA31...
  • Page 74 Underlying technical standards Name FCC 47 CFR Part 15 Code of Federal Regulations IEC 60825-1 Laser product safety IEEE 802.3 Ethernet EN 50121-4 Railway applications – EMC – Emission and immunity of the signaling and telecommunications apparatus (Rail Trackside) EN 55032 Electromagnetic compatibility of multimedia equipment –...
  • Page 75 Further support Technical questions For technical questions, please contact any Hirschmann dealer in your area or Hirschmann directly. You find the addresses of our partners on the Internet at http:// www.hirschmann.com. A list of local telephone numbers and email addresses for technical support...

This manual is also suitable for:

D4k-12tp-rj45D4k-12sfpD4k-psu-300w-hvD4k-airDragon mach4000 seriesDragon mach series ... Show all

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