kozy heat CALLAWAY ST Installation And Operation Manual
kozy heat CALLAWAY ST Installation And Operation Manual

kozy heat CALLAWAY ST Installation And Operation Manual

Direct vent gas see-through linear fireplace
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HUSSONG MANUFACTURING CO., INC.
C A L L A W A Y S T
Model #CLW-ST
Direct Vent Gas See-Through Linear Fireplace
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
Hussong Mfg. Co., Inc.
CLW-ST Report No: 20-648
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATION AND
OPERATION MANUAL
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
may
be
installed
permanently
located,
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
Rev. 1, February 2021
Starting Serial Number: 14 200000 21
in

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Summary of Contents for kozy heat CALLAWAY ST

  • Page 1 INSTALLATION AND OPERATION MANUAL HUSSONG MANUFACTURING CO., INC. C A L L A W A Y S T Model #CLW-ST Direct Vent Gas See-Through Linear Fireplace English and French installation manuals are available through your local dealer. Visit our website www.kozyheat.com. Les manuels d’installation en français et en anglais sont disponibles chez votre détaillant local.
  • Page 3: Homeowner Reference Information

    Please retain this owner’s manual for future reference. CON GRAT ULAT I ON S! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work.
  • Page 5: Table Of Contents

    6.2 Minimum Natural Draft Termination Clearances ......49 14.0 REPLACEMENT PARTS LIST..........77 7.0 VENTING .................. 50 LIMITED LIFETIME WARRANTY ............ 78 7.1 Approved Vent Systems ................50 #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS 5...
  • Page 7: Introduction

    Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7...
  • Page 8: Specifications

    Verify the household breaker is shut off prior to working on any electrical lines. • The AC power supply to this appliance must be hot at all times and shall not have a switch installed in it. 8 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 9: Appliance Dimensions

    ” (248mm) ½ ½ ” ” ⁄ ” (215mm) (1512mm) (68mm) Power Vent wire harness hole (see KPV manual for more information) Figure 2.1, CLW-ST Dimensions #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 9...
  • Page 10: Barrier Dimensions

    ⁄ ” 65” (1426mm) (1651mm) ¼ ⁄ ” ” (539mm) (573mm) Gallery Surround Forged Surround CW50-GS CW50-FS Figure 2.2, Safety Barrier Screen Assembly and Surrounds Dimensions 10 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 11: Framing

    If installing the #CWST-ODK, you have the choice of two heat management options to use, the #KZK-054 (see the #KZK-054 manual), or the single opening cavity option (section 3.9.3 on #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 11...
  • Page 12: Appliance Placement Considerations

    Lift handle Figure 3.2, Lift Handles Access/front side of replace - gas valve and control module visible in control compartment Figure 3.1, Access/Front Side of CLW-ST 12 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 13: Nailing Flange Assembly And Installation

    Framing Stud Framing studs Framing Stud ½ ½ ” ” (64mm) (64mm) Clearance Clearance Nailing ange Nailing ange ALL DESIGN OPTIONS INSTALLATION Figure 3.3, Nailing Flange Installation #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 13...
  • Page 14 ½ ” Framing stud (64mm) ½ ” Clearance (64mm) Clearance Nailing ange Nailing ange ALL DESIGN OPTIONS INSTALLATION Figure 3.4, Nailing Flange - Horizontal Termination Framing 14 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 15: Stand-Off Assembly And Installation

    (4) located on top of the fireplace and (8) screws in These clearances must be maintained. the components packet. ALL DESIGN OPTIONS INSTALLATION Figure 3.5, Stand-off Assembly Installation #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 15...
  • Page 16 Discard top stand-off brackets. previously removed. Attach the stand-offs to the heat shield with the screws included 1” (25mm) clearance tab Figure 3.6, #CWST-SAK Installation 16 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 17: Standard Installation

    ½ ½ ” ” ½ 71” ” (1790mm) (1638mm) (1803mm) (1638mm) 17” 17” (432mm) (432mm) ALL DESIGN OPTIONS INSTALLATION Figure 3.7, Clearance to Combustibles #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 17...
  • Page 18 ” (1638mm) ½ (1187mm) ” (1638mm) 17” 17” (559mm) (559mm) STANDARD INSTALLATION Figure 3.8, Standard Installation Rough Opening Dimensions for Full Enclosure and Shelf Enclosure Framing 18 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 19: Natural Draft Vent Termination Rough Framing

    1” (25mm) minimum clearance between venting and enclosure sides required in all installations 76” 76” (1930mm) (1930mm) ALL DESIGN OPTIONS INSTALLATION Figure 3.9, Vent Termination Minimum Framing Clearances #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 19...
  • Page 20 Attic insulation shields may be insulated using unfaced • The Kozy Heat #845-1 flexible venting pipe shown in Figure 3.10 insulation products listed as non-combustible per ASTM E 136. is 31-3/4” (807mm) from the top of the unit to the center of the vent termination with a minimum bend radius 6”...
  • Page 21: Outdoor Covered Fireplace Installation

    5’ (1.5m) or greater. The width of the overhang to EACH side of the replace (C) must be 5’ or greater. ALL DESIGN OPTIONS INSTALLATION Figure 3.11, Outdoor Covered Fireplace Install - 1 #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 21...
  • Page 22 OUTSIDE INSIDE Minimum weatherproof overhang in front and sides Free standing structure (weatherproof enclosure) ALL DESIGN OPTIONS INSTALLATION Figure 3.12, Outdoor Covered Installation - 2 22 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 23: Exterior And Interior Heat Transfer Kit Cover Plates

    Remove (2) rectangular cover plates for both kits, up to (2) of the same kit may be used. See heat transfer kit manuals (HTK-EXT or HTK-INT) for more information. Figure 3.13, Heat Transfer Kit Cover Plate Removal #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 23...
  • Page 24: Vented Cavity And Komfort Zone Kit Installation

    Remove (4) cover plates for a Komfort Zone Kit or vented cavity options for the front or the top vent cavity Figure 3.16, Convection Baffle Removal - 1 Side Figure 3.14, Cover Plate Removal 24 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 25 60” (1524mm) Ceiling Air Discharge Opening ALL VENTED CAVITY INSTALLATIONS ONLY Figure 3.17, Clearance from Air Discharge Opening to Sprinkler Head #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 25...
  • Page 26 Air discharge overhang (101mm) (1359mm) Air discharge opening 6” (152mm) ½ ” (1562mm) SINGLE OPENING VENTED CAVITY INSTALLATION ONLY Figure 3.18, Single Opening Vented Cavity Installation 26 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 27 *must maintain 3” (76mm) clearance for full length of crown molding/trim projection SINGLE OPENING VENTED CAVITY INSTALLATION ONLY Figure 3.19, Single Opening Vented Cavity Crown Molding Installation #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 27...
  • Page 28 Air discharge overhang (101mm) (1359mm) 6” Air discharge opening (152mm) ½ ” (1562mm) SINGLE OPENING VENTED CAVITY INSTALLATION ONLY Figure 3.20, Single Opening Cavity Alternative Installation 28 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 29 *must maintain 3” (76mm) clearance for full length of crown molding/trim projection Figure 3.21, Single Opening Vented Cavity Alternative Opening SINGLE OPENING VENTED CAVITY INSTALLATION ONLY Crown Molding Installation #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 29...
  • Page 30 Air discharge overhang (0mm) (1613mm) Air discharge opening 6” (152mm) ½ ” (1613mm) DUAL OPENING VENTED CAVITY INSTALLATION ONLY Figure 3.22, Dual Opening Vented Cavity Installation 30 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 31 *must maintain 1 ” (38mm) clearance for full length of crown molding/trim projection DUAL OPENING VENTED CAVITY INSTALLATION ONLY Figure 3.23, Dual Opening Vented Cavity Crown Molding Installation #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 31...
  • Page 32 (203mm) (203mm) Air discharge overhang Air discharge opening 6” (152mm) 8” (203mm) TOP VENTED CAVITY INSTALLATION ONLY Figure 3.24, Top Vented (all 3 sides) Cavity Installation 32 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 33 ” (38mm) clearance for full length of crown molding/trim projection TOP VENTED CAVITY INSTALLATION ONLY Figure 3.25, Top Vented (all three sides) Cavity Crown Molding Installation #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 33...
  • Page 34: Facing And Finishing

    Measurement 'A' , in Section 4.4 Finishing Guidelines for Optional Surrounds on page 42, for the space required from the optional surround sides to finishing material. 34 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 35 18” (458mm) 21” (534mm) ¾ ” (248mm) 24” (610mm) Fireplace Enclosure Floor STANDARD INSTALLATION Figure 4.1, Standard Installation Combustible Mantel and Hearth - No Surround #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 35...
  • Page 36 ONLY (825mm) (both sides of replace) Top nishing edge Fireplace Enclosure Floor STANDARD INSTALLATION Figure 4.2, Standard Installation Non-Combustible Mantel Clearances - No Surround 36 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 37 76” (1930mm) unlimited 0” (0mm) STANDARD INSTALLATION Figure 4.3, Standard Installation Adjacent Sidewall Clearances - No Surround #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 37...
  • Page 38 ” (1098mm) (1359mm) ½ ” ¾ ” (140mm) (425mm) ¾ ” (248mm) ½ ” (1638mm) ALL DESIGN OPTIONS INSTALLATION Figure 4.4, Framed Opening Clearances 38 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 39 ½ ” (64mm) ¾ ½ ” ” (248mm) (38mm) No Screws Allowed ALL DESIGN OPTIONS INSTALLATION Figure 4.6, Minimum Non-Combustible Finishing Dimensions Screw Locations #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 39...
  • Page 40: Optional Finishing Trim Kit (Ftk): Cwst-Ftk

    You may need to mark and pre-drill holes before fastening trim panels to fireplace. Kit includes: (8) trim panel pieces; (36) screws Figure 4.7, Optional Finishing Trim Kit #CWST-FTK 40 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 41: Barrier And Optional Surround Installation

    To remove safety barrier screen: lift the screen up and out of slots. (2) Truss head screws (left side) Mounting nuts Figure 4.9, Surround Installation Figure 4.8, Safety Screen Assembly Installation #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 41...
  • Page 42: Finishing Guidelines For Optional Surrounds

    3/4" (19mm) 3/4" (19mm) CW50-RS4 2-5/8" (66mm) 2-5/8" (66mm) CW50-GS 6" (152mm) 2-1/2" (64mm) CW50-FS 3-1/8" (79mm) 3-1/8" (79mm) Figure 4.10, Finishing Materials Guidelines 42 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 43: Vented Cavity And Kzk Facing And Finishing Requirements

    Install facing material up to the finishing edge that surrounds the glass frame assembly. Do not apply any material beyond this point. The glass frame assembly must be removable. #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 43...
  • Page 44 Figure 4.11, Vented Cavity & KZK Facing and Finishing Clearances - No Surround VENTED CAVITY AND KZK INSTALLATIONS ONLY (single opening vented cavity installation shown) 44 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 45 (127mm) 76” (1930mm) unlimited 5” (127mm) VENTED CAVITY AND KZK INSTALLATIONS ONLY Figure 4.12, Vented Cavity and KZK Adjacent Sidewall Clearances - No Surround #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 45...
  • Page 46 Figure 4.13, Combustible Wall Finish up to 1" (25mm) thick - No Surround VENTED CAVITY AND KZK INSTALLATIONS ONLY (single opening vented cavity installation shown) 46 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 47: Gas Line Connection

    Natural Gas 5” WC (1.25 kPa) 10.5” WC (2.62 kPa) 7” WC 1.74 kPa recommended Propane 12” WC (2.99 kPa) 13” WC (3.24 kPa) recommended #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces GAS LINE CONNECTION 47...
  • Page 48: Natural Draft Termination Locations

    Over 12/12 to 14/12 1.52 Over 14/12 to 16/12 1.83 Over 16/12 to 18/12 2.13 Over 18/12 to 20/12 2.27 Over 20/12 to 21/12 2.44 48 NATURAL DRAFT TERMINATION LOCATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 49: Minimum Natural Draft Termination Clearances

    Hussong Manufacturing Co., Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings, or vinyl ventilated/unventilated soffits. #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces NATURAL DRAFT TERMINATION LOCATIONS 49...
  • Page 50: Venting

    Refer (203mm) air intake co-axial vent pipe system. to the vent pipe manufacturer’s installation manual for more This appliance is approved for use for Kozy Heat Power Venting #KPV information. (sold separately).
  • Page 51: Vent Restriction

    Remove ALL inner rings Figure 7.1, Restrictor Plate Installation Before Attaching Venting Figure 7.2, Restrictor Plate Installation After Attaching Venting #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 51...
  • Page 52: Natural Draft Vent Installation

    18” (457mm) must be subtracted from maximum venting allowed. No 90° elbows are allowed when a reducer is used for vertical terminations. 50’ (15.24m) 3’ (914mm) 52 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 53 6” (152mm) 24” (610mm) Vent pipe 12” (305mm) Vent pipe 20’ (6.10m) 6” 48” (1219mm) (152mm) 6” (152mm) 36” (914mm) Vent pipe 24” (610mm) Vent pipe #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 53...
  • Page 54 (2) 45° degree elbows may be used in place of (1) 90° elbow. Figure 7.3, Combination Venting Maximum Vertical and Maximum Horizontal - Natural Gas and Propane 54 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 55 (B) 45° Elbow 8’ 16’ (2.44m) (4.88m) 6” 6” (152mm) (152mm) 12” (305mm) 24” (610mm) vent pipe vent pipe 25’ (7.62m) 6” (152mm) 36” (914mm) vent pipe #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 55...
  • Page 56: Class A Chimney/Masonry Chimney Conversion

    Reducer + retro connector + 10’ (3.05m) minimum length of 4” aluminum flexible pipe / 50’ (15.24m) maximum length of 4” 10’ aluminum flexible pipe + top adapter + termination cap (3.05m) 56 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 57: Fireplace Setup

    Valance against unit Figure 8.2, Back/Fixed Side Glass Frame Assembly All four latches securing valance Figure 8.1, Front/Access Side Glass Frame Assembly Removal #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SETUP 57...
  • Page 58: Burner/Perimeter Media Installation

    #903-LAV: Install the 2 lb. (0.9 kg) bag ONLY Perimeter media installation Install an even layer across the front and rear perimeter (shaded area) Figure 8.3, Media Installation 58 FIREPLACE SETUP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 59: Control Board Removal And Installation

    10. Turn the manual valve counterclockwise to the ON position. 11. Reconnect electrical power. 12. Verify proper media placement, operation of fireplace, and any electrical components. Figure 8.4, Control Board Removal and Installation #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SETUP 59...
  • Page 60: Electrical Information

    National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. Figure 9.1, Wiring Schematics 60 ELECTRICAL INFORMATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 61: 600-Tlk Top Light Kit

    Figure 9.2, Light Kit Location YELLOW FEMALE CONNECTORS RED MALE CONNECTORS BLUE FEMALE CONNECTORS RED MALE CONNECTORS (from control module) Figure 9.3, Light Kit Wiring #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ELECTRICAL INFORMATION...
  • Page 62: Cwst-028 Optional Fan Kit

    The fan will be installed on the side opposite of the exhaust. barrier screen. With the terminal end of the fan facing you and the fan terminals Figure 9.4, #CWST-028 Fan Installation 62 ELECTRICAL INFORMATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 63 Remove fan channel plate Install fan channel block-o plate Figure 9.5, Fan Channel Block-off Plate Installation (shown from access side) #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ELECTRICAL INFORMATION...
  • Page 64: Operating Instructions

    This fireplace may produce noises of varying degree as it heats and cools due to metal expansion and contraction. This is normal, and does not affect the performance or longevity of the fireplace. 64 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 65: Setup Proflame

    Turn the main burner OFF by setting the ON/OFF switch in the OFF position. The pilot will remain lit even if burner is turned off, provided CPI mode is turned on. #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 65...
  • Page 66: Ifc Module Ignition Sequence

    Red LED Indicator will blink (3) times in intervals. • Verify gas is turned on. • Verify sensor is not shorted. • Follow Section 10.2 Initialize the Control System. 66 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 67: Remote Control Operation

    LCD screen. Simultaneously press the mode key and the up arrow key to activate or deactivate this function. #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 67...
  • Page 68 ‘ON’ or ‘OFF’ . Verify all (3) AAA batteries are installed in the remote control. Remove (1) AAA battery. 68 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 69 A single ‘beep’ will confirm reception of the command. 10.9.9.1 Deactivate Light Kit Modulation Verify all (3) AAA batteries are installed in the remote control battery bay. Remove (1) AAA battery. #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 69...
  • Page 70: Adjustment

    (A) to verify the tap is completely sealed. Manometer should read no pressure. Inlet pressure tap Manifold pressure tap Figure 11.1, Pressure Check Taps 70 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 71: Burner Flame Adjustments

    Venturi settings(s) closed too far. Open venturi(s) slightly OR gas pressure too high - check manometer settings Figure 11.2, Burner Venturi Figure 11.3, Flame Appearance and Characteristics #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 71...
  • Page 72 Insert restrictor plate into the 5” (127mm) exhaust pipe with the tabs pointing down. Reinstall front glass frame assembly, access cover, and safety barrier. Figure 11.4, Vent Cover Plate and Restrictor Plate 72 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 73: Troubleshooting

    Remote control not working Replace batteries. properly No call for heat Verify remote control is powered ON and thermostat operation is turned OFF. #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING 73...
  • Page 74 Reprogram remote control to IFC module. remote control and IFC module A maximum number of failed Reset IFC module. ignitions or flame restorations has been reached 74 TROUBLESHOOTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 75: Maintenance

    Performed by: Qualified Service Person Frequency: Annually Action: • Examination of the vent system is required. • The flow of combustion and ventilation air must not be obstructed. #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces MAINTENANCE 75...
  • Page 76: Burner And Pilot System

    Test and measure the flame failure response time of the flame safety system. It must de-energize the safety shutoff in no more than (30) seconds. Burner ports Burner ori ce Figure 13.1, Burner System 76 MAINTENANCE Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-ST R.1 February 2021...
  • Page 77: Replacement Parts List

    Shelf Application Kit (shelf enclosure framing CWST-SAK applications only) Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577 CLW-ST #CLW-ST R.1 February 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces REPLACEMENT PARTS LIST 77...
  • Page 78: Limited Lifetime Warranty

    • All parts and material except the items listed in the 30 day Kozy Heat gas appliance from the date of purchase to the original warranty and any exclusions or limitations that may apply. purchaser, that it is free of defects in materials and workmanship at *Hussong Mfg.

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