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HUSSONG MANUFACTURING CO., INC.
C A R L T O N 3 9
Model #CAR-39
Direct Vent Gas Fireplace
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
Hussong Mfg. Co., Inc.
CAR-39 Report No: 19-535
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATION AND
OPERATION MANUAL
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
may
be
installed
permanently
located,
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
Rev. 9, February 2020
Starting Serial Number: 20 105150 10
in
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Related Manuals for kozy heat CAR-39
Summary of Contents for kozy heat CAR-39
- Page 1 INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. Hussong Mfg. Co., Inc. Rev. 9, February 2020 CAR-39 Report No: 19-535 Starting Serial Number: 20 105150 10...
- Page 3 Please retain this owner’s manual for future reference. CON GRAT ULAT I ON S! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work.
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Page 5: Table Of Contents
7.2 Venting Requirements ................28 14.0 REPLACEMENT PARTS LIST..........52 7.3 Use of Elbows ....................28 7.4 Vent Restriction ..................28 LIMITED LIFETIME WARRANTY ............ 53 #CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS 5... -
Page 7: Introduction
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. #CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7... -
Page 8: Specifications
Verify the household breaker is shut off prior to working on any electrical lines. • The AC power supply to this appliance must be hot at all times and shall not have a switch installed in it. 8 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020... -
Page 9: Appliance Dimensions
HOLE ACCESS ELECTRICAL ACCESS PANEL ¾ ⁄ ¼ ” ” ” (908mm) (58mm) (362mm) ⁄ ” ¾ ” 2” (58mm) (984mm) (51mm) Figure 2.1, #CAR-39 Dimensions #CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 9... -
Page 10: Barrier Dimensions
⁄ ” ⁄ ” (898mm) (8mm) ½” SIDE OVERLAP (774mm) ¾” ⁄ ” (882mm) (16mm) C39-RSF2 C39A-FPDSF2 NO OVERLAP - INSIDE FIT TOP AND SIDES OVERLAP 10 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020... -
Page 11: Framing
Align the in the stand-off heat shields with the holes in the top stand-off brackets Secure with (8) screws provided in the fireplace components packet. Stand-o Heat Shields Installed Figure 3.1, Stand-off Assembly and Installation #CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING... -
Page 12: Nailing Flange Assembly And Installation
Nailing Flange Framing Stud Nailing Flange Installed Nailing Flange Top View as Shipped Framing Stud Stand-o Flange Side View ½ ” (13mm) CLEARANCE Figure 3.2, Nailing Flange Installation Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020 FRAMING... -
Page 13: Clearances To Combustibles
(6mm) ⁄ ” ⁄ ” ¾ ” (1125mm) (796mm) (1010mm) ⁄ ” (1591mm) *Includes 1/2” (13mm) typical nish material with ush mount Figure 3.3, Clearance to Combustibles #CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING... -
Page 14: Rough Framing
(1010mm) 22” (559mm)* *Includes 1/2” (13mm) typical nish material with ush mount 1/2” (13mm) typical nish material Figure 3.4, Framing Dimensions and TV Recess Construction Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020 FRAMING... -
Page 15: Vent Termination Rough Framing
Attic insulation shields may be insulated using unfaced insulation products listed as non-combustible per ASTM E 136. Kozy Heat’s #800-WPT series, or wall thimble products that comply with the required 3” (76 mm) top clearance to combustibles, must 3.6.2 Horizontal Terminations be installed for all horizontal vent runs that pass through interior or IMPORTANT: Horizontal vent sections require 1/4”... -
Page 16: Outdoor Covered Fireplace Installation
EXAMPLE: If roo ine (B) is 10 ft above the base of replace, the overhang (A) must be 5 ft or greater. The width of the overhang to EACH side of the replace (C) must be 5 ft or greater. Figure 3.6, Outdoor Covered Fireplace Install Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020 FRAMING... - Page 17 INSIDE OUTSIDE Free standing structure (weatherproof enclosure) Figure 3.7, Outdoor Covered Installation 2 (your fireplace may look different than the one shown) #CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING...
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Page 18: Facing And Finishing
• For a painted surface, use a high quality acrylic latex primer and finish coat. Avoid flat or light-colored paints to prevent discoloring. 18 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020... - Page 19 (406mm) 14” 10” (356mm) (254mm) ½ ” (1638mm) 1/2” (13mm) Non-combustible material (board) only ½ ” (876mm) Combustible Floor Figure 4.1, Combustible Mantel Requirements #CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 19...
- Page 20 NOTE: A 39¾” x 10½” Non-Combustible Material (board) is supplied with the replace and allows a 3/4” overlap onto framing sides and 1/2” onto header Figure 4.3, Non-Combustible Zone 20 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020...
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Page 21: Optional Finishing Trim Kit (Ftk): #C39-Ftk
If installed, remove and discard the existing bottom front frame 3/4” Trim Figure 4.4, Finishing Trim Kit #CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 21... -
Page 22: Safety Barrier Installation
Lower screen front until the notched tabs are firmly in position. • To remove safety screen: lift the screen up and out of slots. Upper Hood Safety Screen Figure 4.5, #C39-RSF2 Installation 22 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020... - Page 23 LOUVER IN FIRST LOUVER IN FIRST POSITION ON CLOSED POSITION ON CLOSED END BRACKET END BRACKET Figure 4.6, Adjustable Louver for C39A-MSF, R-MSF, and A-FPDSF #CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 23...
- Page 24 To remove safety screen: lift the screen up and out of slots. FIRST POSITION NOTCHED TAB LOUVER FIRST POSITION LOUVER NOTCH Figure 4.7, Safety Screen Louver and Notch locations Figure 4.9, Adjust Louver 24 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020...
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Page 25: Gas Line Connection
• Run gas line into fireplace into the access hole provided. Figure 2.1, #CAR-39 Dimensions on page 9. The gas line should be run to the point of connection where the shut-off valve and flexible gas line will connect. -
Page 26: Termination Locations
Over 12/12 to 14/12 1.52 Over 14/12 to 16/12 1.83 Over 16/12 to 18/12 2.13 Over 18/12 to 20/12 2.27 Over 20/12 to 21/12 2.44 26 TERMINATION LOCATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020... -
Page 27: Minimum Vent Termination Clearances
VINYL SOFFIT, VINYL CEILING, AND VINYL OVERHANG DISCLAIMER: Clearances to heat resistant material (i.e. wood, metal). This does not include vinyl. Hussong Manufacturing Co., Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings, or vinyl ventilated/unventi- lated soffits. #CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TERMINATION LOCATIONS 27... -
Page 28: Venting
(203mm) air intake co-axial vent pipe system. fuel quality, venting configuration, and other factors. To achieve This appliance is approved for use for Kozy Heat 800 Series Flexible desirable flame appearance, the vent exhaust may be restricted by Vent Kit (sold separately). -
Page 29: Rigid Pipe Vent Installation
4’ (1219mm) of vertical vent height, to adjust the front air shutter opening to 1/8” (3mm), and to close the back air shutter opening. #CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 29... - Page 30 = 50’ (15.2m) of total length • Maximum of (5) 90° elbows. 6” (152mm) 20’ (6m) 6” (152mm) 18” (457mm) Figure 7.2, Natural Gas Combination Venting 30 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020...
- Page 31 = 50’ (15.2m) of total length • Maximum of (5) 90° elbows. 6” (152mm) 8’ (2.4m) 6” (152mm) 18” (457mm) Figure 7.3, Propane Combination Venting #CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 31...
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Page 32: 800-1 Series Direct Vent Termination Kit(S) Installation
If additional extension kits are required, repeat Steps 4 and 5, placing 5” & 8” pipes onto previous extension kit. Installation instructions for the #800-WPT series wall thimbles are on the following page. 32 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020... - Page 33 IMPORTANT: The heat shield within the wall thimble must overlap a minimum of 1-1/2” (38mm). An extension will be needed if going If installing Kozy Heat #800 Series Flexible Vent System with either through a thicker wall than 6-1/2” (165mm). Refer to BDM vent #800-WPT or #800-WPT2, remove inner ring on each wall thimble manufacturer if wall extension is necessary.
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Page 34: Vent Heat Shield Assembly Installation
(25mm) vent stand-off tab will rest on top of the vent pipe. Horizontal heat shield shown at location for natural gas minimum horizontal venting Attachment Screws Figure 7.7, Installed Vent Heat Shield Assembly 34 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020... -
Page 35: Fireplace Setup
10. Randomly place lava rock on top of glass media. 11. Reinstall log set, glass frame assembly, and safety barrier. #CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SETUP 35... -
Page 36: C39-50B Log Set Installation
Distribute rockwool embers onto the logs and burner using a Align the slots in the bottom of log C39-1B with the mounting stiff bristle brush. Figure 8.1, Base Logs Figure 8.2, Installed Log Set 36 FIREPLACE SETUP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020... -
Page 37: Control Board Removal And Installation
10. Turn the manual valve counterclockwise to the ON position. 11. Reconnect electrical power. 12. Verify proper log placement, operation of fireplace, and any electrical components. #CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SETUP 37... -
Page 38: Electrical Information
This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with Figure 9.1, Wiring Schematics 38 ELECTRICAL INFORMATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020... -
Page 39: Operating Instructions
This fireplace may produce noises of varying degree as it heats and cools due to metal expansion and contraction. This is normal, and does not affect the performance or longevity of the fireplace. #CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 39... -
Page 40: Setup Proflame
Turn the main burner OFF by setting the ON/OFF switch in the OFF position. The pilot will remain lit even if burner is turned off, provided CPI mode is turned on. 40 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020... -
Page 41: Ifc Module Ignition Sequence
Red LED Indicator will blink (3) times in intervals. • Verify gas is turned on. • Verify sensor is not shorted. • Follow Section 10.2 Initialize the Control System. #CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 41... -
Page 42: Remote Control Operation
LCD screen. Simultaneously press the mode key and the up arrow key to activate or deactivate this function. 42 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020... - Page 43 ‘ON’ or ‘OFF’ . Verify all (3) AAA batteries are installed in the remote control. Remove (1) AAA battery. #CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 43...
- Page 44 10.9.10 Accent Light Kit (if applicable) The light intensity can be adjusted through (6) levels. Press the mode key to index to the light icon. 44 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020...
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Page 45: Adjustment
(A) to verify the tap is completely sealed. Manometer should read no pressure. (A) INLET PRESSURE (B) MANIFOLD PRESSURE TAP Figure 11.1, Pressure Check Taps #CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 45... -
Page 46: Burner Flame Adjustments
Venturi settings(s) closed too far. Open venturi(s) slightly OR gas pressure too high - check manometer settings Front Venturi Rear Venturi Figure 11.3, Flame Appearance and Characteristics Figure 11.2, Burner Venturis 46 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020... - Page 47 Remove innermost circle to create less restriction Remove all inner rings for the least restriction Figure 11.5, Restrictor Plate Ba e Restrictor Exhaust Thumb Screws Figure 11.4, Baffle Restrictor #CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 47...
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Page 48: Troubleshooting
Remote control not working Replace batteries. properly No call for heat Verify remote control is powered ON and thermostat operation is turned OFF. 48 TROUBLESHOOTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020... - Page 49 Reprogram remote control to IFC module. remote control and IFC module A maximum number of failed Reset IFC module. ignitions or flame restorations has been reached #CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING 49...
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Page 50: Maintenance
Qualified Service Person Performed by: Annually Frequency: Action: • Examination of the vent system is required. • The flow of combustion and ventilation air must not be obstructed. 50 MAINTENANCE Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020... -
Page 51: Burner And Pilot System
(30) seconds. Lazy, yellow ames Pilot Assembly Figure 13.2, Pilot and Burner Correct Flame Appearance Back Burner Ori ce Front Burner Ori ce Figure 13.1, Burner System #CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces MAINTENANCE 51... -
Page 52: Replacement Parts List
Manual Gas Shut-off Valve 700-203 Vent Heat Shield Assembly C39-HHS Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577 CAR-39 52 REPLACEMENT PARTS LIST Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020... -
Page 53: Limited Lifetime Warranty
• All parts and material except the items listed in the 30 day Kozy Heat gas appliance from the date of purchase to the original warranty and any exclusions or limitations that may apply. purchaser, that it is free of defects in materials and workmanship at *Hussong Mfg.
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