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Redexim Core Collector 1200 User Manual And Parts Book

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User Manual and Parts
Book
Core collector 1200
Serial number:
Translation of the original User Manual
ATTENTION:
IT IS OF THE UTMOST IMPORTANCE TO READ THIS USER MANUAL CAREFULLY
PRIOR TO USING THE CORE COLLECTORIN ORDER TO USE THE MACHINE SAFELY
AND TO OBTAIN THE BEST RESULTS.
1701 English 943.120.000
Kwekerijweg 8
3709JA Zeist
The Netherlands
Tel.: +31 (0)30 6933227
Fax: +31 (0)30 6933228
Email: verti-drain@redexim.com
www.redexim.com

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Summary of Contents for Redexim Core Collector 1200

  • Page 1 User Manual and Parts Book Core collector 1200 Kwekerijweg 8 3709JA Zeist The Netherlands Tel.: +31 (0)30 6933227 Serial number: Fax: +31 (0)30 6933228 Email: verti-drain@redexim.com www.redexim.com Translation of the original User Manual ATTENTION: IT IS OF THE UTMOST IMPORTANCE TO READ THIS USER MANUAL CAREFULLY PRIOR TO USING THE CORE COLLECTORIN ORDER TO USE THE MACHINE SAFELY AND TO OBTAIN THE BEST RESULTS.

  • Page 2: Foreword

    FOREWORD Congratulation on your Core Collector purchase! For safe and long-lasting operation of the Core Collector, it is necessary to read and to understand this user manual. It is impossible to work safely with this machine without complete knowledge of the content of the user manual.

  • Page 3: Safety Instructions

    SAFETY INSTRUCTIONS The Core Collector is designed for safe use. This can only be achieved if you completely follow the safety instructions described in this manual. Read and understand the manual before (Figure 1) you start using the Core Collector. If the machine is not used as described in this Figure 1 manual, this can result in injuries and/or damage...
  • Page 4 NEVER crawl under the Core Collector! NEVER check the machine while the Core Collector’s engine is running. In case of maintenance, adjusting and repairs, it is necessary to block the Core Collector in order to prevent sinking away, driving off and/or sliding off. Always switch off the motor and take the key out of the ignition in carrying out maintenance, adjustments and repairs (Figure 2)
  • Page 5 During operation, NO persons are allowed within the danger zone of the Core Collector, because there is danger of physical injuries caused by flying particles or substances (Figure 3) Keep a distance of minimum 4 metres (Figure 4) Use certified ear protection when using the machine (Figure 5) BE CAREFUL not to get any parts of your body jammed (Figure 6)

  • Page 6: Eu Declaration

    EU DECLARATION Redexim BV Utrechtseweg 127 3702 AC Zeist, Holland declare entirely under our own responsibility that the product CORE COLLECTOR WITH A MACHINE NUMBER AS INDICATED ON THE MACHINE AND INDICATED IN THIS MANUAL to which this declaration refers, complies with stipulation of the 2006/42/EC machine...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS FOREWORD ..........................2 WARRANTY CONDITIONS ..................... 2 REGISTRATION CARD ......................2 SAFETY INSTRUCTIONS ....................... 3 EU DECLARATION ......................... 6 TECHNICAL DATA ...................... 8 GENERAL DESCRIPTION ..................8 FIRST INSTALLATION – TAKING THE MACHINE OFF THE PALLET ..... 9 OPERATING THE CORE COLLECTOR ..............

  • Page 8: Technical Data

    TECHNICAL DATA Model Core Collector 1200 Speed Up to 5 km/h (3.1 mph) Hydraulic transmission that can be adjusted continuously and variably Working width 1,200 mm (47.2”) Weight 573 kg (1263 lbs) Maximum capacity 6000 m /h (64583 ft (Theoretical at maximum speed of 5 km/h [3.1...

  • Page 9: First Installation - Taking The Machine Off The Pallet

    FIRST INSTALLATION – TAKING THE MACHINE OFF THE PALLET Figure 8 The machine is placed horizontally on the pallet. To remove the pallet and to place the machine horizontally on the ground, you take the following steps (see Figure 8 & 9) NEVER crawl under the machine! Remove the wheels (5) of the machine from the receptacle.
  • Page 10 Figure 9 8. Remove the protective cover (6) by loosening the bolts at the sides a few turns. 9. Loosen the bolts and nuts (7) at both sides and rotate the steering pole (14) in the required position. 10. Tighten the bolts and nuts (7). 11.

  • Page 11: Operating The Core Collector

    OPERATING THE CORE COLLECTOR Figure 10 The following explains the position and function of the operating handles of the Core Collector (see Figure 10) 1. Handle for driving reverse (1) Push the handle (1) upwards to move the machine backwards / towards you. Always operate the movement quietly and gradually up to the maximum deflection.

  • Page 12: Adjusting The Windrow Plates

    7. Parking brake (7) The parking brake (7) is solely intended for blocking the machine. If the Core Collector is not used, the parking brake must always be activated (away from the engine block). 8. Ignition (8) of the engine The purpose of the ignition (8) is to start and stop the engine.

  • Page 13: Transporting The Core Collector

    TRANSPORTING THE CORE COLLECTOR It is prohibited to drive the Core Collector on public roads. Therefore, the Core Collector must always be transported to the processing site after which it can be used. Use the four lifting eyes (1) to secure the Core Collector during transport (see Figure 12) Figure 12...

  • Page 14: Start/Stop Procedure

    START/STOP PROCEDURE The start procedure is VERY important. If this procedure is not executed as described below, serious damage to the machine / subsoil could be the result (See Figure 13) Figure 13 The start procedure is as follows: First check the soil cores that should be collected. If they are still damp, postpone the processing until they are dried up.

  • Page 15: Emptying The Receptacle

    Stopping occurs as follows: 1. Lift the head (12) and windrow plates by pushing the handle (4) downwards 2. Stop the conveyor belt by pushing the handle (5) downwards into its centre position. 3. If no further processing is needed, stop the vehicle and use the parking brake (7) to block the Core Collector.

  • Page 16: Tensioning The Conveyor Belt

    10.1 TENSIONING THE CONVEYOR BELT Figure 15 In case of mounting a new conveyor belt or retensioning an existing one, the conveyor belt should be adjusted. The procedure is as follows (see Figure 15) Loosen the lock nut (1) a few turns. Loosen the nuts (3) a single turn.

  • Page 17: Trouble Shooting (Problem Analysis)

    11.0 TROUBLE SHOOTING (PROBLEM ANALYSIS) Problem Possible cause Solution   Engine does not start/run. No petrol Check the petrol level. Use the choke. Check the petrol cock. Check the fuel filter.   No ignition Check the switches. Check the wiring. Check the ignition.

  • Page 18: Maintenance

    12.0 MAINTENANCE Time schedule Check/Grease point Method   Before every use Check for loose bolts/nuts. Tighten loose bolts/nuts with the correct tightening  moment. Check oil level in the engine  and hydraulic system. If necessary, top up.  Check for hydraulic leaks.
  • Page 19   Parts manual        From Serial Number:  C2183155 ...
  • Page 32 Redexim Core Collector Page 07 Code 1713 See page 16 143PR001-PP02...
  • Page 33 Redexim Core Collector Page 07 Code 1713 REMARKS PART NUMBER DESCRIPTION ITEM 802.100.550 Bolt M10 x 55 - ISO 4014 864.120.030 Washer M12 - ISO 7089 830.120.120 Self Lock Nut M12 - ISO 10511 864.140.031 Large washer M14 - DIN 9021 866.080.020...
  • Page 34 Redexim Core Collector Page Code 1844 143PR001-PP07...
  • Page 35 Redexim Core Collector Page Code 1844 PART NUMBER DESCRIPTION REMARKS ITEM 830.080.080 Self Lock Nut M8 - ISO 10511 864.120.031 Large washer M12 - DIN 9021 866.120.020 Spring Washer M12 - DIN 127 804.120.350 Bolt M12 x 35 - ISO 4017 864.100.031...
  • Page 40 Redexim Core Collector Page Code 1748 143PR001-PP09...
  • Page 41 Redexim Core Collector Page Code 1748 REMARKS PART NUMBER DESCRIPTION 672.250.452 Engine B&S 13hp 1inch axle 678.251.390 Lantern assemlby 1" 531.090.690 Hydraulic pump PLP10-2.13 Right 531.161.260 Hydraulic pump PLP20-8.26 Right 531.421.020 Adapter PLP20-PLP10 531.100.740 End plate PLP10 802.080.604 Bolt M8 x 60 - ISO 4014 Class 12.9 864.080.030...
  • Page 46 Redexim Core Collector Page Code 1844 viewing angle A viewing angle A 143PR001-PP19...
  • Page 47 Redexim Core Collector Page Code 1844 PART NUMBER DESCRIPTION REMARKS ITEM 830.080.080 Self Lock Nut M8 - ISO 10511 547.150.150 Hose clamp double 15mm 547.300.510 Cover plate hose clamp 2x15 - 2x18 802.080.500 Bolt M8 x 50 - ISO 4014 544.123.180...
  • Page 48 Redexim Core Collector Page Code 1748 143PR001-PP14...
  • Page 49 Redexim Core Collector Page Code 1748 REMARKS PART NUMBER DESCRIPTION ITEM 874.170.020 Copper washer 3_8 544.170.120 Nipple BSP 3_8" x pipe 12 (M18) 549.170.160 Blind plug G3/8 535.691.756 Valve 536.440.850 Lever base SD5/SD6 536.280.384 Latching type 10 for Walvoil SD4/SD5 826.120.120...
  • Page 50 Redexim Core Collector Page Code 1844 Hopper cylinders 143PR001-PP15...
  • Page 51 Redexim Core Collector Page Code 1844 PART NUMBER DESCRIPTION REMARKS ITEM 874.210.020 Copper washer 1_2 544.130.402 Nipple BSP 1_2" x pipe 12 (M18) 547.150.300 Pipe clamp single Ø15 Gr2 549.300.400 Deck plate Gr2 802.060.500 Bolt M6 x 50 - ISO 4014 830.060.060...
  • Page 52 Redexim Core Collector Page Code 1844 Scraper and belthead lift cilinder 143PR001-PP16...
  • Page 53 Redexim Core Collector Page Code 1844 PART NUMBER DESCRIPTION REMARKS Hydraulic cylinder 30/45 Stroke=200 534.303.560 874.170.020 Copper washer 3_8 544.170.120 Nipple BSP 3_8" x pipe 12 (M18) 549.015.000 Hose protection L=500 Hydraulic hose NSK10 TL=1750 PGLO1018 + 541.171.750 PGLO101890 143PR001-PP16...
  • Page 54 Redexim Core Collector Page Code 1844 Conveyor belt drive motor 143PR001-PP17...
  • Page 55 Redexim Core Collector Page Code 1844 PART NUMBER DESCRIPTION REMARKS ITEM 830.080.080 Self Lock Nut M8 - ISO 10511 532.251.872 Hydraulic motor OMP 32 874.210.020 Copper washer 1_2 544.130.402 Nipple BSP 1_2" x pipe 12 (M18) 547.150.150 Hose clamp double 15mm 547.300.510...
  • Page 56 Redexim Core Collector Page Code 1844 11 12 Wheel motors (B)- D1 (A)- D2 143PR001-PP18...
  • Page 57 Redexim Core Collector Page Code 1844 PART NUMBER DESCRIPTION REMARKS ITEM 532.251.600 Hydraulic motor OMP 250 472.260.600 Knob extension 537.260.320 Adjustment Knob 818.060.250 Set screw M6 x 25 - DIN 913 818.050.080 Set screw M5 x 8 - DIN 913 878.040.350...

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