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Pulse fitness Strength Installation, Maintenance, Safety & Parts Manual

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Strength
Installation,
Maintenance,
Safety &
Parts Manual
(Reference)
EU/US

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  • Page 1 Strength Installation, Maintenance, Safety & Parts Manual (Reference) EU/US...
  • Page 2 COMPANY ADDRESSES Global Corporate Headquarters Regional (Distributor/Dealer) Address(es) Address: Current List of Distributors/Dealers: Pulse Fitness Ltd., Radnor Park, Greenfield Road, Congleton, https://www.thepulsegroup.co.uk/pulse-global Cheshire, CW12 4TW, England, United Kingdom Sales/Marketing: Tel: +44 (0)1260 294600 Fax: +44 (0)1260 299282 Email: info@pulsefitness.com Service: Tel: +44 (0)1260 294600 Email: global.service@pulsefitness.com...

  • Page 3: Overview

    It is of the utmost importance that any User of the PULSE FITNESS Strength range is fully trained in its operation! Please ensure that the instructions given in General Safety Precautions section are understood by ALL Users.
  • Page 4 (CONT.) Statement of Purpose: As with all Pulse Fitness products, the Strength range has been designed and built to be the best in their class - aiming to exceed the expectations of gym owners, operators and users. The concisely balanced range of machines covers all the major muscle groups satisfying user requirements in the most effective way possible.

  • Page 5: Table Of Contents

    CONTENTS Overview PulseMove Professional (Training Partner) Contents QR Codes General Safety Information Maintenance Procedures 7.1 Preventive Maintenance Tips Introduction Access Control 7.2 Cleaning the Equipment 7.3 Compatible Cleaners Installation 7.4 Preventive Maintenance Schedule Proper Usage Inspection Operating Warnings Daily Maintenance & Inspection Selectorised Weight Stack Systems Information Monthly Maintenance &...
  • Page 6 CONTENTS (CONT.) Replacing A Plunger Replacing Upholstery Daily Checklist (Photocopy Template) Monthly Checklist (Photocopy Template) Six Monthly Checklist (Photocopy Template) Parts Lists & Exploded Diagrams 20.1 Parts Lists & Exploding Diagrams User Notes...

  • Page 7: General Safety Information

    CONTACT PULSE FITNESS GLOBAL SERVICE IMMEDIATELY AT: +44 (0)1260 294600 OR EMAIL: global.service@pulsefitness.com. The PULSE FITNESS H-Strength range of equipment is designed for Class S (Studio) as per BS EN 957-1. As such this equipment is only intended for commercial, institutional and/or studio facilities. It is not intended for home use. Contact PULSE FITNESS with any questions regarding this classification.

  • Page 8: Inspection

    PULSE FITNESS are able to provide service and maintenance training upon request. (8) Before any use, examine all accessories approved for use with the PULSE FITNESS equipment for damage or wear. Do not use attachments that have not been recommended by PULSE FITNESS, as such attachments may cause injury.

  • Page 9: Selectorised Weight Stack Systems

    (CONT.) procedures of all PULSE FITNESS equipment. (2) Keep children away from strength equipment. Parents or others supervising children must provide close supervision of children if the equipment is used in the presence of children. (3) Do not allow users to wear loose fitting clothing or jewellery while using equipment. It is also recommended to have users secure long hair back and up to avoid contact with moving parts.

  • Page 10: Tool Box

    Drinking Water and Toxic Enforcement Act of 1986 (Proposition 65). Tool Box Included in your PULSE FITNESS machine package is a tool box. These tools are displayed at the top of each page and are highlighted when required. (Images may vary from tools provided.) Note: Belts will stretch in the first 4 to 6 weeks of operation depending on use.

  • Page 11: Installation

    Note: The Strength range is not suitable for outdoor use. If the chosen surface is carpet then the Strength range equipment can be pushed to the desired position (this is a four person procedure). However, if the surface is more resistant, or the Strenth range equipment has to be lifted and lowered into place, then six people will be required.

  • Page 12: Where To Place The Equipment

    Positioning (example) range WARNING: Following all safety instructions move the PULSE FITNESS Strength range to the location in which it will be used. See Section 6, titled Exercise & Product Information, for the dimensions of the footprint. Allow a clearance of 1.0m (3.28ft.) in the direction the Strength range is accessed from.

  • Page 13: Warranty

    PULSE FITNESS warrants to the original purchaser only of new equipment purchased directly from PULSE FITNESS or from authorised distributors or resellers, for its own use not for resale, that all Strength machines shall be free from defects in materials and workmanship in accordance with the following schedule effective from the original date of delivery.

  • Page 14: How To Obtain Product Service

    Warning Labels PULSE FITNESS products come equipped with a number of standard warning labels. The illustration [Figure B] shows a sample of the safety labelling on the Strength range equipment. (1) MAINTAIN LABELS AND NAME PLATES - Do not remove labels for any reason. They contain important information.

  • Page 15: Exercise & Product Information

    135-1954-* Pulse Fitness Brochure [Figure C] IFI (Inclusive Fitness Initiative) PULSE FITNESS Strength range has been designed to be inclusive. The range can also be upgraded, to comply to the IFI’s Stage 2 accreditation. For details please refer to...
  • Page 16 QR Codes QR Code Decal (example) Intro: QR Code decals [Figure D] have been attached to all PULSE FITNESS Strength equipment that does not have PulseMove Professional (indicated by no additional Training Partner console). Users can still track their workouts by registering with www.pulsemove.com and using their smartphone/tablet...
  • Page 17 MAINTENANCE PROCEDURES Preventive Maintenance Tips PULSE FITNESS products are backed by the engineering excellence and reliability of PULSE FITNESS and are one of the most rugged and trouble-free pieces of exercise equipment on the market today. Note: Safety can be maintained only if the equipment is examined regularly for damage or wear. Keep the equipment out of use until defective parts are repaired or replaced.
  • Page 18 Afterward, a warm final wash should be made. Check to make sure the unit is properly levelled. Clean all exterior surfaces with an approved or compatible cleaner (see PULSE FITNESS Approved Cleaners) and a micro fibre cloth.
  • Page 19 DAILY (MAINTENANCE & INSPECTION) Clean frame with silicon based polish Visually inspect both the belt and clamp Clean upholstery and grips with soapy and a lint free cloth. water. for cuts or frays. Do not use water based solutions. Failure to remove sweat a minimum For more information on the 15mm belt, refer to page 31.
  • Page 20 DAILY (MAINTENANCE & INSPECTION) (CONT.) Ensure belt clamp pivots freely. Check that all nuts and bolts are securely (Machine specific). fastened. Check all rod end bearings oscillate smoothly, and have no play.
  • Page 21 MONTHLY (MAINTENANCE & INSPECTION) Check spring loaded plungers function Check all upholstery for tears and Clean acrylic panels with anti-static correctly. cleaner. grazes.
  • Page 22 MONTHLY (MAINTENANCE & INSPECTION) (CONT.) Check cable tension. Clean and lubricate all hardened shafts Check belt tension by moving belt back (310H - Chest Press only). and forth. with a silicon oil impregnated cloth to leave a thin film of lubricant.
  • Page 23 SIX MONTHLY (MAINTENANCE) Wipe guide bars with a silicon oil Lift the remaining amount of the Lift half of weight stack and secure with impregnated cloth. wooden blocks. Wipe guide bars weight stack and repeat lubrication on with silicon oil impregnated cloth. lower parts of guide bars.
  • Page 24 SIX MONTHLY (MAINTENANCE) (CONT.) Operate machine with only the top weight selected for 10 reps. Clean away any excess oil.
  • Page 25 TENSIONING BELT (FROM WEIGHT STACK CLAMP) 1x4mm 1x6mm Undo the top 2 allen key bolts and Slacken the cap screws on the belt Pull out weight stack pin. loosen the bottom two, and remove the clamp with a long arm 6mm allen key. back panel only.
  • Page 26 TENSIONING BELT (FROM WEIGHT STACK CLAMP) (CONT.) 1x4mm 1x6mm 1x10mm Too much tension on belt will lift top weight resulting in weight stack misalignment. Pull the short end of the belt to remove Rest the back panel onto the lower Tighten both cap screws as tight as slack.
  • Page 27 REMOVING & FITTING (NEW BELT) 1x4mm 1x6mm Undo the top 2 allen key bolts and Slacken the cap screw on the belt clamp Pull out weight stack pin. loosen the bottom two, and remove the with a long arm 6mm allen key. back panel only.
  • Page 28 REMOVING & FITTING (NEW BELT) (CONT.) 1x4mm 1x6mm Swivel Swivel Undo belt at cam or swivel end and Tighten both cap screws as tight as Remove belt from machine through remove. pulleys. possible using a long arm allen key while still pulling on loose end of belt. SAFETY NOTE: Torque tighten to 17 N.m (145 lbf.in)
  • Page 29 REMOVING & FITTING (NEW BELT) (CONT.) 1x4mm 1x6mm Too much tension on belt will lift top weight resulting in weight stack misalignment. Direct belt through pulleys ensuring Tighten both cap screws as tight as Feed belt through slots of clamp at that the smooth side of the belt runs on weight stack end and pull taut to remove possible using a long arm allen key...
  • Page 30 REMOVING & FITTING (NEW BELT) (CONT.) 1x4mm 1x6mm Rest the back panel onto the lower Replace weight stack pin. bolts and fix with top 2 bolt and tighten lower bolts. Replace weight stack pin.
  • Page 38 REPLACING WORN HANDGRIPS 1x2.5mm Undo grub screw on end cap. Remove any old glue or grip from Slice grip in half from end to end and remove. handle with a sharp knife.
  • Page 39 REPLACING WORN HANDGRIPS (CONT.) 1x2.5mm Generously smear glue on the inside of Replace end cap and secure with the Slide new grip onto handle ensuring that new grip. it fully reaches the stopper. grub screw. Wipe away any excess glue. Leave to set for at least 4 hours.
  • Page 40 REPLACING A PLUNGER 1x22mm Unscrew the threaded boss at the Insert new plunger ensuring that the Remove plunger assembly. bottom of the plunger. NOTE: Plunger shown is an example only. pin passes through both holes. Securely Refer to exploded diagrams for correct fasten as tight as possible.
  • Page 41 REPLACING UPHOLSTERY 1x5mm Unscrew the four button head screws. Loosely fit the new and pad ensure it is Remove old upholstery. correctly aligned.
  • Page 42 REPLACING UPHOLSTERY (CONT.) 1x5mm NOTE: There may be some adjustment Check alignment. Replace old upholstery with new and in the pad. securely fasten.
  • Page 43 The equipment in you fitness suite has been checked in accordance with the following checklist by a member of the gymnasium staff. The full procedure is described in the Pulse Fitness maintenance handbook for resistance machines, available for perusal from any member of staff.
  • Page 44 The equipment in you fitness suite has been checked in accordance with the following checklist by a member of the gymnasium staff. The full procedure is described in the Pulse Fitness maintenance handbook for resistance machines, available for perusal from any member of staff.
  • Page 45 The equipment in you fitness suite has been checked in accordance with the following checklist by a member of the gymnasium staff. The full procedure is described in the Pulse Fitness maintenance handbook for resistance machines, available for perusal from any member of staff.
  • Page 46 Parts Lists & Exploded Diagrams Parts Lists & Exploded Diagrams Details on both Parts Lists & Exploded Diagrams for the Strength range, please refer to documents: 135-1099-* 305G Exploded Dia. 135-1100-* 305G Exploded Dia. (Short Version) 135-1101-* 310G Exploded Dia.
  • Page 47 PARTS LISTS (& EXPLODED DIAGRAMS) (CONT.) 135-1124-* 385G Exploded Dia. (Short Version) 135-1147-* 615G Exploded Dia. 135-1125-* 447G Exploded Dia. 135-1148-* 615G Exploded Dia. (Short Version) 135-1126-* 447G Exploded Dia. (Short Version) 135-1163-* 904G Exploded Dia. 135-1127-* 500G Exploded Dia. 135-1162-* 904G Exploded Dia.
  • Page 48 USER NOTES...
  • Page 49 USER NOTES (CONT.)
  • Page 50 Pulse Fitness is a registered trademark. Gym Wipes® is a registered trademark of The 2XL Corporation. PureGreen 24 is a trademark of Pure Green, LLC. Any use of these trademarks, without the express written consent of Pulse Fitness or the corresponding companies is forbidden. 135-1772-5...

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