Pulse fitness EVOLVE Maintenance Manual
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Pulse fitness EVOLVE Maintenance Manual

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E V O L V E
TM
MAINTENANCE

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Summary of Contents for Pulse fitness EVOLVE

  • Page 1 E V O L V E MAINTENANCE...

  • Page 2: Table Of Contents

    Contents 1 Warranty 1.1 Warranty 2 Information 2.1 General safety and information 2.2 Declaration of conformity 3 General Maintenance 3.1 Daily maintenance and inspection P05-06 3.2 Monthly maintenance and inspection P07-08 3.3 Six monthly maintenance P09-10 4 Belt 4.1 Tensioning belt from weight stack clamp P11-12 4.2 Removing and fitting a new belt P13-16...

  • Page 3: Warranty

    • Pulse Fitness warrants to the original purchaser only of new equipment purchased directly from Pulse Fitness or from authorised distributors or resellers, for its own use not for resale, that all resistance machines shall be free from defects in materials and workmanship in accordance with the following schedule effective from the original date of delivery.

  • Page 4: Information

    The belt will stretch in the first 4 to 6 weeks of operation depending on use. Therefore tensioning is recommended, thereafter the belt stretch will be minimal. (Refer to section 4.1) The wooden blocks used in section 3.3 are not part of the Pulse Fitness tool kit and will not be supplied.

  • Page 5: Declaration Of Conformity

    2.2 Declaration of conformity 305G Shoulder Press 382G Seated Lat. Pulldown 600G Abdominal Conforms to BS-EN 957, Part 1 1997, Part 2 Conforms to BS-EN 957, Part 1 1997, Part 2 Conforms to BS-EN 957, Part 1 1997, Part 2 2003 for class S tested by TUV product services.

  • Page 6: Daily Maintenance And Inspection

    3.1 Daily maintenance and inspection Clean frame with silicon based polish Clean upholstery and grips with soapy Visually inspect belt for any cuts or and a lint free cloth. water. frays. Do not use water based Failure to remove sweat a minimum Damaged belts are dangerous.
  • Page 7 3.1 Daily maintenance and inspection Ensure belt clamp pivots freely. Check that all nuts and bolts are (Machine specific). securely fastened.

  • Page 8: Monthly Maintenance And Inspection

    3.2 Monthly maintenance and inspection Check spring loaded plungers Clean acrylic panels with anti-static Check all upholstery for tears and function correctly. cleaner. grazes.
  • Page 9 3.2 Monthly maintenance and inspection Check cable tension. Check belt tension by moving belt Clean and lubricate all hardened (310G - Chest press only). back and forth. shafts with a silicon oil impregnated cloth to leave a thin film of lubricant.

  • Page 10: Six Monthly Maintenance

    3.3 Six monthly maintenance Lift half of weight stack and secure Wipe guide bars with a silicon oil Lift the remaining amount of the with wooden blocks. Wipe guide bars impregnated cloth. weight stack and repeat lubrication on with silicon oil impregnated cloth. lower parts of guide bars.
  • Page 11 3.3 Six monthly maintenance Operate machine with only the top weight selected for 10 reps. Clean away any excess oil.

  • Page 12: Tensioning Belt From Weight Stack Clamp

    4.1 Tensioning belt from weight stack clamp 1x4mm 1x6mm 1x10mm Undo the 4 allen key nuts & bolts and Pull out weight stack pin. Slacken the cap screws on the belt remove right acrylic panel only. clamp with a long arm 6mm allen key. Do not remove cap screws.
  • Page 13 4.1 Tensioning belt from weight stack clamp 1x4mm 1x6mm 1x10mm Too much tension on belt will lift top weight resulting in weight stack misalignment. Pull the short end of the belt to Tighten both cap screws as tight as Slide acrylic panel into place behind remove slack.

  • Page 14: Removing And Fitting A New Belt

    4.2 Removing and fitting a new belt 1x4mm 1x6mm 1x10mm Undo the 4 allen key nuts & bolts and Pull out weight stack pin. Slacken the cap screw on the belt slide acrylic panel out towards the clamp with a long arm 6mm allen key. centre of the weight stack.
  • Page 15 4.2 Removing and fitting a new belt 1x4mm 1x6mm 1x10mm Swivel Swivel Undo belt at cam or swivel end and Remove belt from machine through Tighten both cap screws as tight as remove. pulleys. possible using a long arm allen key while still pulling on loose end of belt.
  • Page 16 4.2 Removing and fitting a new belt 1x4mm 1x6mm 1x10mm Too much tension on belt will lift top weight resulting in weight stack misalignment. Direct belt through pulleys ensuring Feed belt through slots of clamp at Tighten both cap screws as tight as that the smooth side of the belt runs weight stack end and pull taut to possible using a long arm allen key...
  • Page 17 4.2 Removing and fitting a new belt 1x4mm 1x6mm 1x10mm Slide acrylic panel into place behind Replace weight stack pin. the brackets and secure into place with nuts and bolts ensuring that it is aligned with rear panel.

  • Page 18: Handgrips

    5.1 Replacing worn handgrips 1x2.5mm Undo grub screw on end cap. Slice grip in half from end to end and Remove any old glue or grip from remove. handle with a sharp knife.
  • Page 19 5.1 Replacing worn handgrips 1x2.5mm Generously smear glue on the inside Slide new grip onto handle ensuring Replace end cap and secure with the of new grip. that it fully reaches the stopper. grub screw. Wipe away any excess glue. Leave to set for at least 4 hours.

  • Page 20: Replacing A Plunger

    6.1 Replacing a plunger 1x22mm Unscrew the threaded boss at the Remove plunger assembly. Insert new plunger ensuring that the bottom of the plunger. NOTE: Plunger shown is an example pin passes through both holes. only. Refer to exploded diagrams for Securely fasten as tight as possible.

  • Page 21: Upholstery

    7.1 Replacing upholstery 1x5mm Unscrew the four button head screws. Remove old upholstery. Loosely fit the new and pad ensure it is correctly aligned.
  • Page 22 7.1 Replacing upholstery 1x5mm Replace old upholstery with new and securely fasten. NOTE: There may be some adjustment in the pad.

  • Page 23: Daily Checklist

    The equipment in you fitness suite has been checked in accordance with the following checklist by a member of the gymnasium staff. The full procedure is described in the Pulse Fitness maintenance handbook for resistance machines, available for perusal from any member of staff.

  • Page 24: Monthly Checklist

    The equipment in you fitness suite has been checked in accordance with the following checklist by a member of the gymnasium staff. The full procedure is described in the Pulse Fitness maintenance handbook for resistance machines, available for perusal from any member of staff.

  • Page 25: Six Monthly Checklist

    The equipment in you fitness suite has been checked in accordance with the following checklist by a member of the gymnasium staff. The full procedure is described in the Pulse Fitness maintenance handbook for resistance machines, available for perusal from any member of staff.
  • Page 26 User notes...
  • Page 27 User notes...
  • Page 28 User notes...
  • Page 29 User notes...
  • Page 30 Pulse Fitness Pulse Fitness GmbH The Bromley Centre, Bromley Road, Rombacher Hütte 10 D - 44795 Bochum, Germany Congleton, Cheshire, CW12 1PT. Tel: +44(0)1260 294600 Phone.: +49 (0)234-43623 Fax: +44(0)1260 299282 Fax: +49 (0)234-9431330 Email: info@pulsefitness.de Email: service@pulsefitness.com 135-488-3...

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