GEM R488 Victoria Operating Instructions Manual
  1. Manuals
  2. Brands
  3. GEM Manuals
  4. Control Unit
  5. R488 Victoria
  6. Operating instructions manual

GEM R488 Victoria Operating Instructions Manual

Motorized butterfly valve
Hide thumbs Also See for R488 Victoria:
Table of Contents

Advertisement

Quick Links

Download this manual
GEMÜ R488 Victoria
Motorized butterfly valve
Operating instructions
EN
further information
webcode: GW-R488
DN V .C OM /AF

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the R488 Victoria and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for GEM R488 Victoria

Summary of Contents for GEM R488 Victoria

  • Page 1 GEMÜ R488 Victoria Motorized butterfly valve Operating instructions further information webcode: GW-R488 DN V .C OM /AF...
  • Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 18.03.2024 GEMÜ R488 Victoria 2 / 86 www.gemu-group.com...

  • Page 3: Table Of Contents

    Product with special function X ....2014/68/EU (Pressure Equipment Directive) ..6 Order data ............25 EU Declaration of Conformity in accordance with Butterfly valve with GEMÜ 9428, 9468 actu- 2014/35/EU (Low Voltage Directive) ....ator ..............26 EU Declaration of Conformity in accordance with Butterfly valve with J+J actuator ....

  • Page 4: General Information

    – Lists 1.3 Definition of terms Corrosive chemicals! Working medium The medium that flows through the GEMÜ product. Control function GEMÜ products without an actuating element! The possible actuation functions of the GEMÜ product. Control medium The medium whose increasing or decreasing pressure causes the GEMÜ...

  • Page 5: Safety Information

    In cases of uncertainty: 3.2 Description 15. Consult the nearest GEMÜ sales office. The GEMÜ R488 Victoria soft seated metal butterfly valve is motorized. Various metal or plastic on/off or control actuat- ors are available. The butterfly valve is available in nominal...

  • Page 6: Function

    The month of manufacture is encoded in the traceability num- cian through the maintenance schedule and directly provides ber and can be obtained from GEMÜ. The product was manu- him with all the information assigned to the valve, such as factured in Germany.

  • Page 7: Product With Special Function

    Index X is applied to the ATEX marking. The following special conditions must be complied with: - Temperature class depending on the temperature of the conveyed medium and the clock frequency - Not permissible as an end-of-line valve www.gemu-group.com 7 / 86 GEMÜ R488 Victoria...

  • Page 8: Order Data

    6 Order data 6 Order data 6.1 Butterfly valve with GEMÜ 9428, 9468 actuator The order data provide an overview of standard configurations. Please check the availability before ordering. Other configurations available on request. Products ordered with bold marked ordering options are so-called preferred series. Depending on the nominal size, these are available more quickly.
  • Page 9 Valve free of oil and grease, media wetted area cleaned 0107 and packed in PE bag Stainless steel valve disc, without characters, 1782 mechanically polished to 1.6 µm and electropolished, Butterfly valve body powder coated, RAL 5015, sky blue 1892 www.gemu-group.com 9 / 86 GEMÜ R488 Victoria...
  • Page 10 ON/OFF actuator, relay, not reversible 13 Actuator version 2070 Actuator, motorized, operating time 15 s, torque 70 Nm, GEMUE, size 2 supply voltage C1 14 Type of design Without 15 Special version Without 16 CONEXO Without GEMÜ R488 Victoria 10 / 86 www.gemu-group.com...

  • Page 11: Butterfly Valve With J+J Actuator

    NBR (FDA/1935-2004 certification), white PN 10/flange EN 1092, face-to-face dimension FTF EN 558 series 20 EPDM (drinking water compliant) PN 16/flange EN 1092, face-to-face dimension FTF EN 558 series 20 EPDM-HT (FDA/1935-2004 certification) www.gemu-group.com 11 / 86 GEMÜ R488 Victoria...
  • Page 12 Actuator, motorized, operating time 58s, torque 300Nm, J4C30 J+J, type J4 heating, IP67 14 Type of design Code Without Media wetted area cleaned to ensure suitability for paint 0101 applications, parts sealed in plastic bag GEMÜ R488 Victoria 12 / 86 www.gemu-group.com...
  • Page 13 ON/OFF actuator, 2 additional potential-free limit switches, Class A (EN15714-2) 13 Actuator version J4C85 Actuator, motorized, operating time 29s, torque 85Nm, J+J, type J4 heating, IP67 14 Type of design Without 15 Special version Without 16 CONEXO Without www.gemu-group.com 13 / 86 GEMÜ R488 Victoria...

  • Page 14: Butterfly Valve With Auma Aq Actuator

    NBR (FDA/1935-2004 certification), white PN 10/flange EN 1092, face-to-face dimension FTF EN 558 series 20 EPDM (drinking water compliant) PN 16/flange EN 1092, face-to-face dimension FTF EN 558 series 20 EPDM-HT (FDA/1935-2004 certification) GEMÜ R488 Victoria 14 / 86 www.gemu-group.com...
  • Page 15 Actuator, motorized, operating time 32s, torque 600Nm, AQ10L only for 400V 50Hz and 230V 50/60Hz, AUMA, type SQ TPC AA000-1A1-A000, TPA xxR100-0I1-000 Class A (EN15714-2), Open/Close control, 75° to 105°, continuously adjustable, flasher unit for travel indication, heating, mechanical www.gemu-group.com 15 / 86 GEMÜ R488 Victoria...
  • Page 16 Media wetted materials cleaned, and grease and seal with BAM testing ASME B31.3 DNV GL certification WRAS certification ATEX certification ATEX certification (in the piping system) 16 CONEXO Code Without Integrated RFID chip for electronic identification and traceability GEMÜ R488 Victoria 16 / 86 www.gemu-group.com...
  • Page 17 Class A (EN15714-2), Open/Close control, 75° to 105°, continuously adjustable, flasher unit for travel indication, heating, mechanical position indic- ator, KS, layer thickness 0, 140mm, RAL7037, manual override, IP68 14 Type of design Without 15 Special version Without 16 CONEXO Without www.gemu-group.com 17 / 86 GEMÜ R488 Victoria...

  • Page 18: Butterfly Valve With Auma Profox Actuator

    NBR (FDA/1935-2004 certification), white PN 10/flange EN 1092, face-to-face dimension FTF EN 558 series 20 EPDM (drinking water compliant) PN 16/flange EN 1092, face-to-face dimension FTF EN 558 series 20 EPDM-HT (FDA/1935-2004 certification) GEMÜ R488 Victoria 18 / 86 www.gemu-group.com...
  • Page 19 Alu product label, black anodized, lasered marking, 6061 riveted to the body 15 Special version Code Without ACS certification BELGAQUA certification DVGW Water certification Country of origin Germany DVGW Gas certification www.gemu-group.com 19 / 86 GEMÜ R488 Victoria...
  • Page 20 12 Control module ON/OFF actuator, 2 additional potential-free limit switches, 2 additional potential-free torque switches 13 Actuator version AUMA PROFOX PF-Q40 14 Type of design Without 15 Special version Without 16 CONEXO Without GEMÜ R488 Victoria 20 / 86 www.gemu-group.com...

  • Page 21: Butterfly Valve Technical Data

    Can be used up to a vacuum of 800 mbar (abs) with replaceable liner or with bonded liner up to a vacuum of 2 mbar (abs) through a leakage rate at 10  [mbar l/sec] These values apply to room temperature and air. The values may deviate for other media and other temperatures. www.gemu-group.com 21 / 86 GEMÜ R488 Victoria...

  • Page 22: Product Conformity

    Kv values in m³/h When the opening angle is below 30° no regulation should be made! 7.4 Product conformity Machinery Directive: 2006/42/EC EMC Directive: 2014/30/EU Low Voltage 2014/35/EU Directive: RoHS Directive: 2011/65/EU (GEMÜ 9428) GEMÜ R488 Victoria 22 / 86 www.gemu-group.com...
  • Page 23 - Tightness or compliance with the specific leak rate within the sense of TA-Luft as well as VDI 2440 - Compliance with the requirements in accordance with DIN EN ISO 15848-1, Table C.2, Class BH www.gemu-group.com 23 / 86 GEMÜ R488 Victoria...

  • Page 24: Mechanical Data

    1250.0 1441.0 2140.0 Torques in Nm * Standard Working medium water (20 °C) and optimal operating conditions Tightening torques: Bolt size Tightening torque [Nm] 5–6 10–11 23–25 48–52 82–86 132–138 200–210 390–410 675–705 GEMÜ R488 Victoria 24 / 86 www.gemu-group.com...
  • Page 25 7 Butterfly valve technical data Weight: Wafer U section 10.1 13.9 18.4 19.6 28.7 27.3 36.8 48.0 66.0 72.0 110.0 107.0 95.0 125.0 120.0 164.0 192.0 261.0 Weights in kg www.gemu-group.com 25 / 86 GEMÜ R488 Victoria...

  • Page 26: Technical Data Of Actuator

    8 Technical data of actuator 8 Technical data of actuator 8.1 GEMÜ 9428, 9468 actuators 8.1.1 Electrical data Rated voltage: 24 V AC or DC (+10/-15 %) 12 V / 24 V AC or DC (± 10 %) Rated frequency:...
  • Page 27 1.0 kg Actuator version 3055: 2.8 kg Actuator type 9468 Actuator version 2070: 4.6 kg Actuator version 4100, 4200: 11.6 kg 8.2 AUMA, J+J actuators Note: For technical data see manufacturer's original datasheets www.gemu-group.com 27 / 86 GEMÜ R488 Victoria...

  • Page 28: Actuator Dimensions

    9 Dimensions 9 Dimensions 9.1 Actuator dimensions 9.1.1 GEMÜ 9428, 9468 actuators 9.1.1.1 Actuator version 1015, 2015 80,0 145,0 80.0 145.0 40,0 62,0* 55,0 40.0 55.0 62.0 Actuator ver- sion 1006, 1015 94.0 49.0 2015 122.0 53.0 Dimensions in mm 9.1.1.2 Actuator version 3015...
  • Page 29 Dimensions in mm 9.1.1.3 Actuator version 3035, 3055 172.0 208.0 208,0 172,0 94.0 66.0 76.0 94,0 66,0 76,0 Dimensions in mm 9.1.1.4 Actuator version 2070 121.5 121,5 83.5 83,5 40.0 235.0 Dimensions in mm www.gemu-group.com 29 / 86 GEMÜ R488 Victoria...
  • Page 30 9 Dimensions 9.1.1.5 Actuator version 4100, 4200 207.0 277,5 277.5 131.0 Dimensions in mm 9.1.2 AUMA, J+J actuators For more detailed information on third-party actuators, refer to the manufacturers' documentation GEMÜ R488 Victoria 30 / 86 www.gemu-group.com...

  • Page 31: Body Dimensions

    36.0 14 D36 160.0 140.0 17.0 28.0 37.0 27.0 36.0 14 D36 160.0 140.0 17.0 28.0 37.0 27.0 36.0 14 D36 200.0 165.0 21.0 37.0 47.0 36.0 46.0 16 D46 Dimensions in mm www.gemu-group.com 31 / 86 GEMÜ R488 Victoria...

  • Page 32: Body

    912.0 442.0 700.0 700.0 24.0 154.0 574.0 593.4 220.0 Dimensions in mm * Please note dimension H to prevent disc binding on internal pipe Please note: chamfer flanges for plastic pipelines if necessary GEMÜ R488 Victoria 32 / 86 www.gemu-group.com...
  • Page 33 Code 3: PN 16/flange EN 1092, face-to-face dimension FTF EN 558 series 20 Code D: ANSI B16.5, class 150, face-to-face dimension FTF EN 558, series 20, For lug bodies/threaded holes with UNC thread www.gemu-group.com 33 / 86 GEMÜ R488 Victoria...
  • Page 34 M24 22.5 16 525.0 M27 22.5 16 540.0 1" 18" 565.0 585.0 M27 22.5 16 578.0 1⅛" 20" 620.0 650.0 635.0 1⅛" 24" 725.0 770.0 749.0 1¼" Dimensions in mm n = number of bolts GEMÜ R488 Victoria 34 / 86 www.gemu-group.com...
  • Page 35 16" 18" 22.5 16 584.0 22.5 16 584.0 20" 24" 22.5 16 756.0 M27 22.5 16 756.0 M30 22.5 16 756.0 M27 22.5 16 756.0 Dimensions in mm n = number of bolts www.gemu-group.com 35 / 86 GEMÜ R488 Victoria...
  • Page 36 6" 240.0 23.0 8" 290.0 23.0 305.0 25.0 10" 355.0 25.0 12" 22,5 400.0 25.0 14" 16" 22.5 510.0 18" 565.0 20" 620.0 24" 730.0 Dimensions in mm n = number of bolts GEMÜ R488 Victoria 36 / 86 www.gemu-group.com...
  • Page 37 EN1092-1 PN10 EN1092-1 PN16 ANSI B16.5/CL150 AS 2129 D AS 2129 E JIS 5 K JIS-K10 JIS-K16 BS10 D BS10 E * Note: It is important to centrically align the butterfly valve during installation www.gemu-group.com 37 / 86 GEMÜ R488 Victoria...
  • Page 38 DN 450 - PN 10, PN16 Bolt with nut n = number of bolts n/2 = number of eyes (flange eyes) Connection (code) EN1092-1 PN10 EN1092-1 PN16 (code 2) (code 3) Dimensions in mm GEMÜ R488 Victoria 38 / 86 www.gemu-group.com...
  • Page 39 3/4″-10 30.2 7/8″- 9 31.7 7/8″- 9 34.9 1″- 8 36.5 1″- 8 39.7 1 1/8″-7 39.7 1 1/8″-7 46.0 1 1/8″-7 47.6 1 1/4″-7 Dimensions in mm 1) Thread acc. to UNC www.gemu-group.com 39 / 86 GEMÜ R488 Victoria...
  • Page 40 647.0 300.0 596.0 596.0 20.0 102.0 379.0 391.4 145.0 Dimensions in mm * Please note dimension H to prevent disc binding on internal pipe Please note: chamfer flanges for plastic pipelines if necessary GEMÜ R488 Victoria 40 / 86 www.gemu-group.com...
  • Page 41 M24 22.5 16 525.0 M27 22.5 16 540.0 1" Dimensions in mm n = number of bolts * Standard: 8 holes code 3 (PN16); if 4 holes are required, select code 2 (PN10); www.gemu-group.com 41 / 86 GEMÜ R488 Victoria...
  • Page 42 6" 235.0 235.0 235.0 235.0 8" 292.0 292.0 292.1 292.1 10" 356.0 356.0 355.6 355.6 12" 406.0 406.0 406.4 406.4 14" 470.0 470.0 470.0 470.0 Dimensions in mm n = number of bolts GEMÜ R488 Victoria 42 / 86 www.gemu-group.com...
  • Page 43 Dimensions in mm n = number of bolts Availabilities Flange EN1092-1 PN6 EN1092-1 PN10 EN1092-1 PN16 ANSI B16.5/CL150 AS 2129 D AS 2129 E JIS-K10 BS10 D BS10 E * drilled, with four threaded holes www.gemu-group.com 43 / 86 GEMÜ R488 Victoria...
  • Page 44 5/8″-11 22.2 5/8″-11 23.8 5/8″-11 23.8 5/8″-11 23.8 3/4″-10 25.4 3/4″-10 28.6 3/4″-10 30.2 7/8″- 9 31.7 7/8″- 9 34.9 1″- 8 36.5 1″- 8 Dimensions in mm 1) Thread acc. to UNC GEMÜ R488 Victoria 44 / 86 www.gemu-group.com...
  • Page 45 470.0 917.0 447.0 840.0 24.0 154.0 574.0 220.0 593.4 Dimensions in mm * Please note dimension H to prevent disc binding on internal pipe Please note: chamfer flanges for plastic pipelines if necessary www.gemu-group.com 45 / 86 GEMÜ R488 Victoria...
  • Page 46 Code 3: PN 16/flange EN 1092, face-to-face dimension FTF EN 558 series 20 Code D: ANSI B16.5, class 150, face-to-face dimension FTF EN 558, series 20, For lug bodies/threaded holes with UNC thread 2) Thread acc. to UNC GEMÜ R488 Victoria 46 / 86 www.gemu-group.com...
  • Page 47 24" 725.0 770.0 749.0 1¼" Dimensions in mm Availabilities U section Flange EN1092-1 PN6 EN1092-1 PN10 EN1092-1 PN16 ANSI B16.5/CL150 AS 2129 E BS10 D BS10 E * only available with threaded holes www.gemu-group.com 47 / 86 GEMÜ R488 Victoria...
  • Page 48 (code D) 36.5 1″- 8 36.5 1″- 8 39.7 1 1/8″-7 39.7 1 1/8″-7 46.0 1 1/8″-7 46.0 1 1/8″-7 47.6 1 1/4″-7 47.6 1 1/4″-7 Dimensions in mm 1) Thread acc. to UNC GEMÜ R488 Victoria 48 / 86 www.gemu-group.com...

  • Page 49: Manufacturer's Information

    CAUTION chapter "Technical data"). Risk of crushing! 4. Do not store solvents, chemicals, acids, fuels or similar fluids in the same room as GEMÜ products and their spare ▶ Risk of severe injury parts. Before performing any work on the ●...

  • Page 50: Installation Location

    13. Secure the plant or plant component against recommis- product. If media is contaminated and DN ≥ 300, install sioning. GEMÜ R488 horizontally, so that the lower edge of the disc 14. Depressurize the plant or plant component. opens in-line with flow direction.

  • Page 51: Installation Of The Standard Version

    11 Installation in piping 4. The inside diameter of the piping must match the nominal 11.3 Installation of the standard version diameter of the GEMÜ product. CAUTION 5. The diameter of the pipe flanges should be, in compliance with the respective nominal size, between "D max" and "D Damage! min"...

  • Page 52: Installation Of The Atex Version

    12 GEMÜ 9428 electrical connection 12 GEMÜ 9428 electrical connection DANGER Risk of electric shock! ▶ Risk of injury or death (if operating voltage is higher than safe extra low voltage). ▶ Adjustments are made with the actu- ator cover removed.
  • Page 53 12 GEMÜ 9428 electrical connection Disconnect the plant from power supply. Remove the protective caps 1. Unscrew cable entry 2. Undo screws 3. Do not lose the washers 4. Remove the cover of the actuator 5. Insert cable through cable entry 2.
  • Page 54 12 GEMÜ 9428 electrical connection 12.1 Connection/wiring diagram 12.1.1 ON/OFF actuator (code A0) 12 V AC (code B4) / 24 V AC (code C4) Assignment of the terminal strips Item Description L1, supply voltage N, supply voltage L1, change-over (OPEN/CLOSED)
  • Page 55 12 GEMÜ 9428 electrical connection Electrical connection Plug assignment UV Description Uv+, direction of travel CLOSED Uv-, direction of travel CLOSED Uv+, direction of travel OPEN Uv-, direction of travel OPEN n.c. n.c. PE, protective earth conductor Connection diagram External...
  • Page 56 12 GEMÜ 9428 electrical connection Plug assignment X1 Description Uv+, direction of travel CLOSED Uv-, direction of travel CLOSED Uv+, direction of travel OPEN Uv-, direction of travel OPEN n.c. n.c. PE, protective earth conductor Connection diagram External wiring CLOSED-0-OPEN...
  • Page 57 12 GEMÜ 9428 electrical connection Description n.c. PE, protective earth conductor Preferred direction -OPEN- when all signals are present Connection diagram External wiring L1 N Actuator Direction of travel CLOSED OPEN 12 V DC (code B1) / 24 V DC (code C1) / K-no. 6410...
  • Page 58 12 GEMÜ 9428 electrical connection Connection diagram (Actuator) Motor Actuator Motor Actuator (Actuator) Actuator CLOSED Direction of travel CLOSED OPEN Direction of travel OPEN 12 V DC (code B1) / 24 V DC (code C1) Assignment of the terminal strips...
  • Page 59 12 GEMÜ 9428 electrical connection 12 V DC (code B1) / 24 V DC (code C1) / K-no. 6410 NOTICE Parallel operation ▶ Parallel operation only possible with K-no. 6410. Assignment of the terminal strips Item Description Uv+, direction of travel CLOSED...
  • Page 60 12 GEMÜ 9428 electrical connection 12.1.2 ON/OFF actuator with 2 potential-free limit switches (code AE) 12 V DC (code B1) / 24 V DC (code C1) Position of the connectors Actuator version 3006, 3015 S1/S2 Electrical connection Plug assignment UV...
  • Page 61 12 GEMÜ 9428 electrical connection 12 V DC (code B1) / 24 V DC (code C1) Position of the connectors Actuator version Actuator version 3035, 3055 1006, 1015 S1/S2 UV Electrical connection Plug assignment X1, UV Plug assignment X2, S1/S2...
  • Page 62 12 GEMÜ 9428 electrical connection 12 V AC (code B4) / 24 V AC (code C4) Position of the connectors Actuator version 2015 Actuator version 1006 S1/S2 UV S1/S2 Electrical connection Plug assignment UV Plug assignment S1/S2 Description Description L1, supply voltage...
  • Page 63 12 GEMÜ 9428 electrical connection 12 V DC (code B1) / 24 V DC (code C1) / K-no. 6722 Position of the connectors Electrical connection Plug assignment X1 Plug assignment X2 Description Description Uv+, direction of travel CLOSED Change-over contact limit switch CLOSED...
  • Page 64 12 GEMÜ 9428 electrical connection 12 V AC (code B4) / 24 V AC (code C4) / K-no. 6722 Position of the connectors Electrical connection Plug assignment X1 Plug assignment X2 Description Description L1, supply voltage Change-over contact limit switch CLOSED...

  • Page 65: Gemü 9468 Electrical Connection

    13 GEMÜ 9468 electrical connection 13 GEMÜ 9468 electrical connection DANGER Risk of electric shock! ▶ Risk of injury or death (if operating voltage is higher than safe extra low voltage). ▶ Adjustments are made with the actu- ator cover removed.
  • Page 66 13 GEMÜ 9468 electrical connection 13.1 Connection/wiring diagram 13.1.1 ON/OFF actuator with relay (code 00), 24 V DC (code C1) 13.1.1.1 Position of the connectors Actuator version 2070 Actuator version 4100, 4200 13.1.1.2 Electrical connection Plug assignment X1 Description L1 / Uv+, direction of travel CLOSED...
  • Page 67 13 GEMÜ 9468 electrical connection 13.1.2 ON/OFF actuator with 2 additional potential-free limit switches, with relay (code 0E), 24 V DC (code C1) 13.1.2.1 Position of the connectors Actuator version 2070 Actuator version 4100, 4200 13.1.2.2 Electrical connection Plug assignment X1...
  • Page 68 13 GEMÜ 9468 electrical connection 13.1.3 ON/OFF actuator with potentiometer output, with relay (code 0P), 24 V DC (code C1) 13.1.3.1 Position of the connectors Actuator version 2070 Actuator version 4100, 4200 13.1.3.2 Electrical connection Plug assignment X1 Plug assignment X2...

  • Page 69: Electrical Connection - Bernard, Auma, J+J

    ● maximum permitted pressures caused by pressure surges (water hammer). CAUTION Use as an end-of-line valve! ▶ Damage to the GEMÜ product When using the GEMÜ product as an ● end-of-line valve, a mating flange must be fitted. CLOSED OPEN...
  • Page 70 ð Limit switches for signal and motor are already preset. 1 = CLOSED Actuator versions 1006, 1015, 2006, 2015 2 = CLOSED emergency OPEN operation CLOSED 1 = OPEN Actuator version 3035 GEMÜ R488 Victoria 70 / 86 www.gemu-group.com...
  • Page 71 16 Operation The GEMÜ 9428 motorized actuator is delivered in open posi- tion. The following drawings differ depending on the actuator ver- sion! 1. Disconnect the plant from power supply and secure against recommissioning. 8. Put on cover of actuator 3.

  • Page 72: Operation - Gemü 9468

    Anticlockwise: Open 16.2.3 Setting the end positions The GEMÜ 9468 motorized actuator is delivered in its open position. The "OPEN" and "CLOSED" end positions are set using the limit switch 4. These are actuated using the lever 9 and can be adjusted by undoing the two screws (see chapter "Product...

  • Page 73: Operation - Third-Party Actuators

    Always disconnect the product from ● power supply! Therefore, have all work performed ● only by qualified electricians. 16.3 Operation - Third-party actuators For more detailed information on third-party actuators, refer to the manufacturers' documentation www.gemu-group.com 73 / 86 GEMÜ R488 Victoria...

  • Page 74: Troubleshooting

    Check the actuator for potential damage, replace the actuator if necessary Valve body damaged Check valve body for potential damage, replace valve body if necessary Unions loose Tighten unions Incorrect assembly Check actuator mounting on the valve body GEMÜ R488 Victoria 74 / 86 www.gemu-group.com...

  • Page 75: Inspection And Maintenance

    WARNING CAUTION Corrosive chemicals! Use of incorrect spare parts! ▶ Risk of caustic burns ▶ Damage to the GEMÜ product Wear appropriate protective gear. ▶ Manufacturer liability and guarantee will be void. ● Completely drain the plant. Use only genuine parts from GEMÜ.

  • Page 76: Presetting The Butterfly Valves

    6. Repeat steps 1 to 4 until the L dimension has been reached. 7. In the open position, the disc must be set to 90°, otherwise the Kv value will be reduced. L [mm] W [°] 10.0 11.0 11.8 12.6 13.4 14.1 15.5 GEMÜ R488 Victoria 76 / 86 www.gemu-group.com...

  • Page 77: Spare Parts

    19 Spare parts 19.1 Ordering spare parts CAUTION Use of incorrect spare parts! ▶ Damage to the GEMÜ product ▶ Manufacturer liability and guarantee will be void. Use only genuine parts from GEMÜ. ● When ordering spare parts, please provide the following information: 1.

  • Page 78: Lug

    Order designation Liner R480…SLN… O-ring R480…SLN… O-ring R480…SLN… Support ring R480…SLN… Bush R480…SVK… Bush R480…SVK… Hexagon head bolt with pin R480…SVK… Axis R480…SSH… Shaft R480…SSH… Butterfly disc R480…SDS… Coated metallic valve body Threaded plug GEMÜ R488 Victoria 78 / 86 www.gemu-group.com...

  • Page 79: Wafer

    Order designation Liner R480…SLN… O-ring R480…SLN… O-ring R480…SLN… Support ring R480…SLN… Bush R480…SVK… Bush R480…SVK… Hexagon head bolt with pin R480…SVK… Axis R480…SSH… Shaft R480…SSH… Butterfly disc R480…SDS… Coated metallic valve body Threaded plug www.gemu-group.com 79 / 86 GEMÜ R488 Victoria...

  • Page 80: Replacement Of Spare Parts

    SVK wearing parts kit"). 2. Disassemble the SDS wearing parts kit (see chapter "Re- placing SDS wearing parts kit"). 3. Remove the liner 11. 4. Assemble the wearing parts kit in reverse order. GEMÜ R488 Victoria 80 / 86 www.gemu-group.com...

  • Page 81: Removal From Piping

    Returned goods can be processed only when this note is completed. If no return delivery note is included with the product, GEMÜ cannot process credits or repair work but will dispose of the goods at the operator's expense.

  • Page 82: Eu Declaration Of Incorporation According To The Ec Machinery Directive 2006/42/Ec, Annex Ii B

    EC Machinery Directive 2006/42/EC, Annex II B Machinery Directive introductory text We, the company GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Strasse 6–8 74653 Ingelfingen-Criesbach, Germany hereby declare under our sole responsibility that the below-mentioned product complies with the relevant essential health and safety requirements in accordance with Annex I of the above-mentioned Directive.

  • Page 83: Eu Declaration Of Conformity In Accordance With 2014/68/Eu (Pressure Equipment Directive)

    2014/68/EU (Pressure Equipment Directive) PED introductory text We, the company GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Strasse 6–8 74653 Ingelfingen-Criesbach, Germany hereby declare under our sole responsibility that the below-mentioned product complies with the regulations of the above-men- tioned Directive.

  • Page 84: Eu Declaration Of Conformity In Accordance With 2014/35/Eu (Low Voltage Directive)

    2014/35/EU (Low Voltage Directive) PED introductory text We, the company GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Strasse 6–8 74653 Ingelfingen-Criesbach, Germany hereby declare under our sole responsibility that the below-mentioned product complies with the regulations of the above-men- tioned Directive.

  • Page 85: Eu Declaration Of Conformity In Accordance With 2014/30/Eu (Emc Directive)

    2014/30/EU (EMC Directive) EMC introductory text We, the company GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Strasse 6–8 74653 Ingelfingen-Criesbach, Germany hereby declare under our sole responsibility that the below-mentioned product complies with the regulations of the above-men- tioned Directive.
  • Page 86 GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8, 74653 Ingelfingen-Criesbach, Germany Subject to alteration Phone +49 (0) 7940 1230 · info@gemue.de www.gemu-group.com 03.2024 | 88742706...

Table of Contents