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Summary of Contents for Zimmer Soleoline
- Page 1 Zimmer M edizinSysteme GmbH Tel. 0731 / 9761-0 info@zimmer.de Junkersstraße 9 89231 Neu-Ulm Fax 0731 / 9761-118 w w w .zimmer.de Product documentation Project: Soleoline Topic: Service Manual Revision: Rev. B Date: 26.07.2010 Originator: R. Alareki...
- Page 2 Rev. B Soleoline Service 26.07.10 Document history Rev. Date Change Originator 14.10.2009 Initial Release R.Alareki 26.07.2010 Update of information R. Alareki K:\GRUPPE\QS\MDD-Doku\Service Handbuch soleoline.doc...
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Page 3: Table Of Contents
Jumper (JP1001-JP1004) 6.2.2.5. Water level sensor connection Software Mechanic 8.1. General Overview 8.1.1. Device Structure and parts List of the Soleoline 8.1.2. Device Structure and Part list of the Vaco device 8.2. Accessory List 8.3. Replacement of the Components 8.3.1. - Page 4 10.4. Error Messages 10.4.1. General description 10.4.2. Master Processor 10.4.3. Slave Processor 10.4.4. Cable Control Problems 10.5. Problems without Error message 10.6. Test Run 10.6.1. Soleoline 10.6.2. Vaco Service report Safety check 12.1. Soleoline 12.2. Vaco device K:\GRUPPE\QS\MDD-Doku\Service Handbuch soleoline.doc...
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Page 5: Safety Instructions
Soleoline Service 26.07.10 1. Safety Instructions Zimmer MedizinSysteme GmbH as the manufacturer of electro medical devices can only accept liability for the safety and reliability of the device under the following conditions: • The electrical installation conforms to the requirements specified for operation of the device •... -
Page 6: Returning A Device
(chapter 11). 4. Special incidents Zimmer MedizinSysteme is required to record malfunctions and incidents of any type. Please report all unusual incidents (e.g. electric shock, burns etc.) Please use the service report included with the documentation (chapter 11). Your reports will contribute to improving the quality and reliability of our products. -
Page 7: Device General Description
(simultaneous procedure). The suction-wave module is used for suction-wave therapy and in combination with the stimulation current module is also used for positioning the suction electrodes. Soleoline has a plastic housing, the mains power inlet, mains fuses and the power switch are placed on the backside of the device. -
Page 8: Electronic
Figure 3 channel 2 The electric/ electronic of the Soleoline starts at the mains socket. It is designed as a high-current type of a non- heating device socket to allow different mains cable to be supplied for different countries. The mains switch is designed for mains voltages between 85V to 265 VAC. 2x 2A mains fuses are integrated in the mains socket to monitor both mains cables and it provides a 2-way shutdown. - Page 9 4 kV and are defined as UL-listed components. NOTE: Don’t use other types then the defined ones. The following figure shows the block diagram of Soleoline with the electrical isolation between the units. Figure 4: Block diagram Soleoline...
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Page 10: Electronic Description Of The Vaco Device
A DC-DC Converter generates the necessary switching supply of the relays, pressure sensor, valve and the voltage to operate the logical components as well. The Vaco as a slave device can only be operated by the Soleoline. All device functions, regulation and monitoring are controlled directly by the soleoline microprocessor. - Page 11 Rev. B Soleoline Service 26.07.10 Figure 6 shows the block diagram of the Vaco device with the voltage values. Figure 6: Block diagram Vaco -11- K:\GRUPPE\QS\MDD-Doku\Service Handbuch soleoline.doc...
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Page 12: Pin Assignments
Rev. B Soleoline Service 26.07.10 6.2. Pin Assignments 6.2.1. Overview Soleoline Name Note Stimulating current connection channel 2 Stimulating current connection Channel 1 SD card slot Service connection DSP Touch screen connection Service connection Microprocessor Service connection DSP2 Ultrasonic connection... -
Page 13: Connector Stimulating Current (St3303)
6.2.2.3. Serial interface connection ( ST2401 Name Note RS232 TX RS232 RX 6.2.2.4. Jumper (JP1001-JP1004) Name Note JP1001 and JP1002 For 230V power supply JP1003 and JP1004 For 115V power supply 6.2.2.5. Water level sensor connection Name Note LEVELSENSOR -13- K:\GRUPPE\QS\MDD-Doku\Service Handbuch soleoline.doc... -
Page 14: Software
Soleoline Service 26.07.10 7. Software In case of software-error or an error in the application or log files, please copy the whole contents of the SD-card and send it to the Service department of Zimmer MedizinSysteme. -14- K:\GRUPPE\QS\MDD-Doku\Service Handbuch soleoline.doc... -
Page 15: Mechanic
Rev. B Soleoline Service 26.07.10 8. Mechanic 8.1. General Overview 8.1.1. Device Structure and parts List of the Soleoline Figure 7 -15- K:\GRUPPE\QS\MDD-Doku\Service Handbuch soleoline.doc... - Page 16 Spare Parts List: Note: The last digit at the part number can vary as it indicates the latest revision of the desired part. Zimmer will always send the latest compatible revision to your attention. Therefore always add the device serial...
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Page 17: Device Structure And Part List Of The Vaco Device
Spare Parts List: Note: The last digit at the part number can vary as it indicates the latest revision of the desired part. Zimmer will always send the latest compatible revision to your attention. Therefore always add the device serial... -
Page 18: Accessory List
Do not touch modules or parts in the device when working on an open device with the power cable plugged in. Electrical cables and wires may have a voltage up to 120V/ 240 V. Unplug power cable before opening and closing the device. 8.3.1. Replacement of Soleoline components 8.3.1.1. Opening the cover ! Caution mains voltage inside 1. -
Page 19: Replacement Of The Speaker
After changing the main board place the new board on the cover and screw the 14 screws (PT EJOT 3,0x8 mm) (see Figure 9) Figure 9 Now attach all cables Mount the cover (8.3.1.2). Push the knobs to actuators. Run the device and run a function check (use the Safety check in chapter 12). -19- K:\GRUPPE\QS\MDD-Doku\Service Handbuch soleoline.doc... -
Page 20: Replacement Of The Display
1. Unplug power cable from power source. 2. Unplug all cables from the housing. 3. Removing the Cover. Unscrew the 4 Screws (PT (Ejot) screws 4,0x16 mm) located at the bottom of the housing. Remove the cover to aside. -20- K:\GRUPPE\QS\MDD-Doku\Service Handbuch soleoline.doc... -
Page 21: Replacement Of The Pump
Unplug the valve, water level sensor and the stimulating current cable from the main board. Unplug the silicone tubes. Now unscrew the 6x PT (Ejot) screws 3,0x12 mm located at the bottom of housing as shown in Figure 12 -21- K:\GRUPPE\QS\MDD-Doku\Service Handbuch soleoline.doc... -
Page 22: Replacement Of The Main Board
Opening the cover. Unplug all of cables from the main board. Remove the pump (8.3.2.2) Now unscrew the 6x PT (Ejot) screws 3,0x12 mm located at the bottom of housing as shown in Figure 12 Figure 13 -22- K:\GRUPPE\QS\MDD-Doku\Service Handbuch soleoline.doc... -
Page 23: Technical Data
50 VA Fuse Soleoline 2x 2AT Fuse Vaco 2x 0,25AT (100-120V device) 2x 0,4AT (230-240V device) Protection class Soleoline IEC 601-1, Class 2, Type BF Protection class Vaco IEC 601-1, Class 2, Type BF MDD/MPG (SonoStim) Class IIb MDD/MPG (Galva) -
Page 24: Troubleshooting
Soleoline Service 26.07.10 Troubleshooting The therapy device Soleoline has numerous hardware and software safety features for the safety of patients and users. Dangers that may arise from undefined control conditions or functional errors in the device are prevented by various safety circuits. -
Page 25: Starting Problems
Unplug the power cable from the power inlet. Opening the cover. Check if the speaker cable is attached to the main board. Reattach the cable and close the cover. If the above measures are not successful, please contact customer service. -25- K:\GRUPPE\QS\MDD-Doku\Service Handbuch soleoline.doc... -
Page 26: The Message "Water Container Full" Is Displayed
If error messages indicating excessive temperature appear, the device should be switched back on only after 30 minutes have passed, since an excessive temperature situation exists. The Soleoline requires time to cool down. This may be caused by high outside temperatures. 10.4.1. General description... - Page 27 "Read access to SD Card out of memory -1105 -1153 range" -1106 "SD Card read timeout" -1154 -1107 "SD Card read error" -1160 oscillator stable timout "Write access to SD Card out of memory -1108 -1161 PLL settling timeout range" -27- K:\GRUPPE\QS\MDD-Doku\Service Handbuch soleoline.doc...
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Page 28: Slave Processor
EM voltage B is not 0 IM overcurrent selftest: failed to set relays-enable-flipflop PC_12V error selftest: failed to reset relays-enable-flipflop PC_12V_A error Warning to user: the DSP software is a debug version selftest: hardware overcurrent detector failed -28- K:\GRUPPE\QS\MDD-Doku\Service Handbuch soleoline.doc... -
Page 29: Cable Control Problems
When increasing the current to the patient, the message “Cable control” appears. Remedy: I. Check, if the electrode cables are correctly connected II. Inspect the electrode cables, electrode clamps Replace electrode cables if they are contaminated or corroded III. Inspect the suction-wave cables -29- K:\GRUPPE\QS\MDD-Doku\Service Handbuch soleoline.doc... -
Page 30: Problems Without Error Message
Please check the setting therapy pressure at the Vacuum control window. Check if the suction electrodes are correctly attached. Check all silicone tubes for leakages or faulty mounting. If the problem still there, please contact Service department (Zimmer MedizinSysteme) Pressure is too low! Please check the setting therapy pressure Check the silicone tubes and the suction cables for leakages With an external pressure sensor check the internal pressure sensor. -
Page 31: Test Run
Soleoline Service 26.07.10 10.6. Test Run 10.6.1. Soleoline The following is required after every soleoline repair (module replacement): The device must be visually inspected (loose parts, plug connector, etc.) a safety check must be performed (see chapter 12.1). 10.6.2. Vaco... -
Page 32: Service Report
(after ………….. minutes) Other: ............................…………..........Special environmental conditions: Humidity:....Temperature:....Power connection:..…………………………..........Other:................................…..... Prior repairs and installed spare parts (name, serial number): ..............................................................................Other notes:......................……………......…................................…..........-32- K:\GRUPPE\QS\MDD-Doku\Service Handbuch soleoline.doc... -
Page 33: Safety Check
O ok Test run with different parameter’s settings: O ok All items checked O ok Date: _________________________________ Name: ________________________________ Signature: _____________________________ Please observe the legal regulations for repairs and maintenance of medical devices in your country. -33- K:\GRUPPE\QS\MDD-Doku\Service Handbuch soleoline.doc... -
Page 34: Vaco Device
O ok Patient leakage current (channel 2 max.100µA) O ok Patient leakage current 1st error (channel 2 max.500µA) O ok Function test: Communication Vaco with Soleoline O ok Device test: Stimulation current channel 1 O ok Stimulation current channel 2...
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