Zimmer SD Edition PhySys Service Manual
  1. Manuals
  2. Brands
  3. Zimmer Manuals
  4. Medical Equipment
  5. SD Edition PhySys
  6. Service manual

Zimmer SD Edition PhySys Service Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the SD Edition PhySys and is the answer not in the manual?

Questions and answers

Related Manuals for Zimmer SD Edition PhySys

Summary of Contents for Zimmer SD Edition PhySys

  • Page 2 Rev. B PhySys Edition SD Service Manual 20.08.2013 Document history Rev. Date Change Originator 01.02.2011 Initial Release R. Alareki Correction layout / device name, 20.08.2013 F. Bechtold incorporation description software update Page 2/52 Service Manual PhySysSD_RevB_20.08.2013.doc...

  • Page 3: Table Of Contents

    Rev. B PhySys Edition SD Service Manual 20.08.2013 Table of content Safety Instructions Returning a device 2.1. Packaging Repairing Printed Circuit Boards Special incidents Device general description 5.1. Over view Electronic 6.1. Overview 6.1.1. Electronic description of the PhySys Edition SD device 6.1.2.
  • Page 4 Rev. B PhySys Edition SD Service Manual 20.08.2013 Technical Data 10. Troubleshooting 10.1. Spare Parts Handling 10.2. Required Equipment 10.3. Starting Problems 10.4. Error Messages 10.4.1. General description 10.4.2. Master Processor 10.4.3. Slave Processor 10.4.4. Cable Control Problems 10.5. Problems without Error message 10.6.

  • Page 5: Safety Instructions

    20.08.2013 1. Safety Instructions Zimmer MedizinSysteme GmbH as the manufacturer of electro medical devices can only accept liability for the safety and reliability of the device under the following conditions: The electrical installation conforms to the requirements specified for operation of the device...

  • Page 6: Returning A Device

    (chapter 11). 4. Special incidents Zimmer MedizinSysteme is required to record malfunctions and incidents of any type. Please report all unusual incidents (e.g. electric shock, burns etc.) Please use the service report included with the documentation (chapter 11). Your reports will contribute to improving the quality and reliability of our products.

  • Page 7: Device General Description

    Rev. B PhySys Edition SD Service Manual 20.08.2013 5. Device general description 5.1. Over view The therapy device PhySys Edition SD includes stimulation current therapy and ultrasonic therapy with the possibility to combine it with the VacoP device to suction-wave massage. The stimulation current module is used for stimulation current therapy and -diagnostics according to the standard medical practices also in combination with the internal ultrasonic module (simultaneous procedure).
  • Page 8 Rev. B PhySys Edition SD Service Manual 20.08.2013 Channel 1 Ethernet connection Channel 2 Ultrasonic connection Stimulating current connection Figure 2: Right view of PhySys Edition SD Figure 3: Left view of PhySys Edition SD Pump Housing Water Figure 4: Front view of VacoP device separator Figure 5:Rear view of the VacoP device Page 8/52...

  • Page 9: Electronic

    Rev. B PhySys Edition SD Service Manual 20.08.2013 6. Electronic 6.1. Overview 6.1.1. Electronic description of the PhySys Edition SD device The whole electronic hardware of the PhySys Edition SD is placed on 2x boards. The first board (mainboard) contains the power supply for the processor and DSPs, the periphery operating section for the graphical- and acoustic signals, for the touch controller, components for operating the actuators, the stimulation current signal generation components and the ultrasonic generation components.
  • Page 10 Rev. B PhySys Edition SD Service Manual 20.08.2013 Figure 7: Bottom view of the mainboard Page 10/52 Service Manual PhySysSD_RevB_20.08.2013.doc...
  • Page 11 Rev. B PhySys Edition SD Service Manual 20.08.2013 The next figures show the top and bottom side of the power supply board PCB section for Mainboard user Mains coil (choke) (User interface) Opening for the connecting cables for the vaco device Ethernet section PCB section for Mains power PCB section for Patient Ultrasonic...
  • Page 12 Rev. B PhySys Edition SD Service Manual 20.08.2013 The high voltage section of the device starts at the power inlet element. It is designed as a high-current type of a non- heating device socket to allow different mains cable to be supplied for different countries. 2x 2AT fuses are integrated in the power inlet element to monitor both mains cables and it provides a 2-way shutdown.
  • Page 13 Rev. B PhySys Edition SD Service Manual 20.08.2013 Figure 10: Block diagram PhySys Edition SD Page 13/52 Service Manual PhySysSD_RevB_20.08.2013.doc...

  • Page 14: Electronic Description Of The Vacop Device

    Rev. B PhySys Edition SD Service Manual 20.08.2013 6.1.2. Electronic description of the VacoP device The electronic of the VacoP device is placed on the mainboard. A connecting cable to the PhySys Edition SD device supplies the VacoP with the mains voltage. A mains fuses 0,2AT (230-240V device) or 0,4A (100-120V device) are integrated in a fuse-holder which placed at the VacoP housing.
  • Page 15 Rev. B PhySys Edition SD Service Manual 20.08.2013 Component number Description JP1001-JP1004 JP1001-1004 (230V: JP1001/1002; 110V: JP1003/1004) ST1001 Mains voltage connection (PhySys Edition SD/ VacoP) SI1001 Pump fuse (1,25AT) ST1203 Stimulating current connection (PhySys Edition SD/ Vacoboard) ST1204 Stimulating current connection (VacoP mainboard/ suction electrodes) ST1201 Connection of the VacoP user cable ( ADC_Press, Levelsens, Pump, Valve, GND, %V, 12V EXT und 5V 0,5%)

  • Page 16: Pin Assignments

    Rev. B PhySys Edition SD Service Manual 20.08.2013 6.2. Pin Assignments 6.2.1. Overview PhySys Edition SD device Figure 12: Overview electric of the PhySys Edition SD device Page 16/52 Service Manual PhySysSD_RevB_20.08.2013.doc...

  • Page 17: Overview Vaco Device

    Rev. B PhySys Edition SD Service Manual 20.08.2013 6.2.2. Overview Vaco device 6.2.2.1. VacoP User connection Name Note AMP connector Pin 1 12V EXT Pin 2 Vaco_Fluid_Level Pin 3 VACO_Pump Pin 4 Cathode Pin 5 Anode Pin 6 Pin 7 VACO_Valve_ON Pin 8 Pressure_Vaco...

  • Page 18: Stimulating Current Connection (St1203) (Vacop Mainboard/ Suction Electrodes)

    Rev. B PhySys Edition SD Service Manual 20.08.2013 6.2.2.6. Stimulating current connection (ST1203) (VacoP mainboard/ suction electrodes) Name Note Anode Float. Cathode float. Anode Cathode 6.2.2.7. Pump connection (BU1401) Name Note VACO_Pump 6.2.2.8. Valve connection (ST1502) Name Note VACO_Valve_ON 6.2.2.9. Water level sensor connection (ST1202) Name Note Vaco_Fluid_Level...

  • Page 19: Software

    Rev. B PhySys Edition SD Service Manual 20.08.2013 7. Software 7.1. Installation programme update 7.1.1. Necessary tools Windows XP, 2000, Vista, Windows7 PC with SD- card reader 7.1.2. Download and Installation of the SD-card-update program Open the file from ftp-server. Open the folder Products/Physys Edition SD/Software Update/“ZI_Installation_Kit_PhysysSD“...
  • Page 20 Rev. B PhySys Edition SD Service Manual 20.08.2013 You get asked to insert the password (Figure 3). zimmer The password is „ “ (small initial letter). Figure 3 The Installation program starts automatically. Please wait until you get the display as Picture 4.
  • Page 21 Rev. B PhySys Edition SD Service Manual 20.08.2013 Please wait until the installation is completed (Figure 6) Next Close the installation by pressing „ “ key. Figure 6 The Installation program has proceeded to the following : It has installed the SD-card-update program on your computer. It has placed an icon for the SD-card-update program onto your desktop.
  • Page 22 Rev. B PhySys Edition SD Service Manual 20.08.2013 It created a path „C:\Program\ZI_Installation_Kit_PhysysSD“ (Figure 8) with under-path C:\Programm\ZI_Installation_Kit_OptonPro\physyssd. On this path you can find the Software for the SD-card-update program. A further under-path has also been created „C:\Zimmer_Device\PhysysSD_Data“. Figure 8 Page 22/52 Service Manual PhySysSD_RevB_20.08.2013.doc...

  • Page 23: Processing The Sd-Card Update

    Rev. B PhySys Edition SD Service Manual 20.08.2013 7.2. Processing the SD-card update At the end of the installation, the SD-card-update program automatically starts. If not, please start manually with double clicking the icon (Figure 7). First remove the SD-card from the PhySys Edition SD unit and insert it in the SD-card slot of the computer. Please enter the Serial number of the PhySys Edition SD unit, from which you removed the SD-card (Figure 9).
  • Page 24 Rev. B PhySys Edition SD Service Manual 20.08.2013 The program automatically searches for the SD-card. If it cannot be found, a corresponding window appears (Figure 11). Here you can select the SD-card manually (Figure 12). Confirm with „Done“. Figure 11 Figure 12 Page 24/52 Service Manual PhySysSD_RevB_20.08.2013.doc...

  • Page 25: Update The Physys Edition Sd

    Rev. B PhySys Edition SD Service Manual 20.08.2013 The program first copies all information stored on the SD-card into the path in the computer. Then the necessary files for the update are saved onto the SD-card. All done – remove SD Card When finished the information „...
  • Page 26 Rev. B PhySys Edition SD Service Manual 20.08.2013 Figure 15 Enter the password “armin” to get into the service menu. Figure 16 Page 26/52 Service Manual PhySysSD_RevB_20.08.2013.doc...
  • Page 27 Rev. B PhySys Edition SD Service Manual 20.08.2013 Update DSP1 Update DSP2 Update Main CPU Figure 17 After installing the PhySys Edition SD start automatically and it appears the message: “Firmware update done” Page 27/52 Service Manual PhySysSD_RevB_20.08.2013.doc...

  • Page 28: Mechanic

    Rev. B PhySys Edition SD Service Manual 20.08.2013 8. Mechanic 8.1. General Overview 8.1.1. Device Structure of the PhySys Edition SD Figure 13: Front part of housing Page 28/52 Service Manual PhySysSD_RevB_20.08.2013.doc...
  • Page 29 Rev. B PhySys Edition SD Service Manual 20.08.2013 Figure 14: lower part of housing Figure 15: Rear part of housing Page 29/52 Service Manual PhySysSD_RevB_20.08.2013.doc...

  • Page 30: Device Structure Of The Vaco Device

    Rev. B PhySys Edition SD Service Manual 20.08.2013 Link Description Actuator with board Mainboard Holder for speaker Speaker Isolation foil Mainboard Display Touch pin Front part of housing Adjusting knob Adapter part for actuator Power supply connector vaco Rubber feet Power inlet element Lower part of housing Power supply board...

  • Page 31: Accessory List

    Rev. B PhySys Edition SD Service Manual 20.08.2013 8.2. Accessory List The accessory list is implemented in the user manual. If accessories are combined, note the approved combinations and the relevant legal regulations. If third-party accessories are used, this will result in a new medical system and the user will be solely responsible for the correct combination or modification.

  • Page 32: Mounting The Rear Part Of Housing

    Rev. B PhySys Edition SD Service Manual 20.08.2013 8.3.1.2. Mounting the rear part of housing Before closing the housing always check the following: All boards and all other components are fastened in place All connectors are fixed and plugged No loose parts (such as screws) in the housing Place the rear part of housing onto the lower part of housing and fix the cover to the front part by using the 4 Screws (PT Ejot 3,0x8mm) Screw the 5 Screws (Allen cylinder screws M4x10mm) located at the bottom of the device (lower part of...

  • Page 33: Mounting The Front Part

    Rev. B PhySys Edition SD Service Manual 20.08.2013 8.3.1.4. Mounting the front part Place the front part of housing onto the lower part and fix them with 2x Allen cylinder screws (M4x10mm) located at the bottom of the device (lower part of housing) Plug all cables to the mainboard Mount the rear part of housing (see 8.3.1.2) 8.3.1.5.

  • Page 34: Replacement Of The Display

    Rev. B PhySys Edition SD Service Manual 20.08.2013 Figure 22 8.3.1.7. Replacement of the Display Opening the rear part of housing (see 8.3.1.1) Remove the front part of housing from the lower part (see 8.3.1.3 ) Disconnect all cables from the main board Remove the mainboard from the distance bolts and take out of the isolation foil Unscrew the 4x distance bolts and place the display aside Place the new display on the front part and fix it by screwing the 4x distance bolts...

  • Page 35: Replacement Of The Battery

    Rev. B PhySys Edition SD Service Manual 20.08.2013 Figure 23 8.3.1.8. Replacement of the battery Opening the rear part of housing (see 8.3.1.1) Remove battery using a screw driver (see Figure 24) Insert the new battery After replacing the battery close the rear part of housing Connect the device to the power source and turn on the device In the maintenance window of the configuration menu set the current RTC (Real time clock) again and confirm these inputs...

  • Page 36: Replacement Of Power Inlet Element

    Rev. B PhySys Edition SD Service Manual 20.08.2013 8.3.1.9. Replacement of power inlet element Opening the rear part of housing (see 8.3.1.1) Now slide the power inlet out of the housing wall and disconnect the cable from the mains switch and the PE-conductor from the power supply board.

  • Page 37: Replacement Of Power Supply Board

    Rev. B PhySys Edition SD Service Manual 20.08.2013 8.3.1.10.Replacement of power supply board Opening the rear part of housing (see 8.3.1.1) Remove the front part of housing from the lower part Disconnect all cables from the power supply board Unscrew the 6 screws (PT EJOT 3,0x8mm) and take the board out Place the new board onto the lower part of housing and screw it by using the 6x screws Connect all cables again to the board Mount the front part and rear part to the lower part of housing...

  • Page 38: Replacement Of The Vacop Components

    Rev. B PhySys Edition SD Service Manual 20.08.2013 8.3.2. Replacement of the VacoP components 8.3.2.1. Replacement of the water separator Disconnect the suction waves cables from the patient current connections Disconnect the cable of the water level sensor and valve from the board Detach the silicone tubes from the water separator Unscrew the 6x screws located at the bottom of the vaco housing Take the water separator out of the housing and place it aside.

  • Page 39: Replacement Of The Pump

    Rev. B PhySys Edition SD Service Manual 20.08.2013 Figure 30 8.3.2.2. Replacement of the pump Remove the water separator (8.3.2.1) Unplug the pump cable from the board. Detach the silicone tube from the pump. Now unscrew the 3x screws M4x40mm located at the bottom of the housing as shown in Figure 33. Demount the vibration absorber from the old pump and mount them into the new one Screw the new pump to the housing and connect the pump cable to the board Attach the silicone tube to the pump...

  • Page 40: Replacement Of The Vaco Board

    Rev. B PhySys Edition SD Service Manual 20.08.2013 8.3.2.3. Replacement of the vaco board Remove the water separator (8.3.2.1) Remove the pump (8.3.2.2) Unplug all connectors and use a gripper to compress the 5 bracket clips at the plastic-stand offs and remove the PCB Now mount the new PCB onto the brackets and connect the power supply cable (vaco) to the board Mount the pump...

  • Page 41: Technical Data

    Rev. B PhySys Edition SD Service Manual 20.08.2013 9. Technical Data For more information see the user manual Operating voltage PhySys Edition SD 100-240V~, 50Hz/60Hz 220V~/50Hz 100-120V/ 50Hz/ 60Hz or 230-240V/ 50Hz/ 60Hz Operating voltage VacoP max. 200 VA Power consumption PhySys Edition SD max.

  • Page 42: Troubleshooting

    Electronic spare parts, such as boards, must be handled in accordance with the general ESD guidelines (electrostatic discharge) The electrical parameters of new modules (e.g. CPU, etc.) supplied by Zimmer MedizinSysteme have been present at the factory. All boards must be inspected before installation (shipping damage, etc.).

  • Page 43: Starting Problems

    After reattached the cable, mount the rear part of housing and connect the power cable and switch on the device. If the above measures are not successful, please contact the Service department of Zimmer MedizinSysteme. In case of a dark background on the display, check the backlight cable. Therefore open the rear part of housing (chap.8.3.1.1) and check, if the backlight cable is correctly attached.

  • Page 44: Error Messages

    - numbers from 1-999 indicate errors of the Slave processors - Numbers starting at 1000 and higher indicate errors of the Master Processor Shows which processor messages the error More detailed error description (Zimmer internal use only) 10.4.2. Master Processor Error /Error...
  • Page 45 Rev. B PhySys Edition SD Service Manual 20.08.2013 Error /Error Error /Error Description Description code(xxxxx) code(xxxxx) -1042 Error in IRDA Frame -1060 generic CFLASH error -1045 Unknown command received -1070 CRC error in FLASH -1050 cannot detect FLASH -1071 CRC error in FLASH shadow -1051 protected, cannot erase, prog -1072...

  • Page 46: Slave Processor

    Rev. B PhySys Edition SD Service Manual 20.08.2013 10.4.3. Slave Processor Error /Error Error /Error Description Description code(xxxxx) code(xxxxx) no error selftest: 200V supply too high general error selftest: 12V supply too low illegal case state in graph selftest: 12V supply too high illegal action state in graph selftest: 12VA supply too low attempt to deref.

  • Page 47: Cable Control Problems

    Rev. B PhySys Edition SD Service Manual 20.08.2013 Error /Error Error /Error Description Description code(xxxxx) code(xxxxx) FLASH checking error RAM test failed runtime RAMCODE checking error a critical variable was changed unexpectedly IRQ timing error an EM lookup table is corrupted Ticker tasks not executed properly bootloader: there is no Application in FLASH Idle Task...

  • Page 48: Problems Without Error Message

    Check the Jumper on the main board of the VacoP device (JP1001, JP1002 for the 230V power supply and JP1003, JP1004 for the 110V power supply. If the problem is still there, please contact service department of the Zimmer MedizinSysteme. There is no stimulating current at the suction cup electrodes! Please check all cable connections for channel 1 and 2 Start a new therapy with the VacoP device.

  • Page 49: Test Run

    Rev. B PhySys Edition SD Service Manual 20.08.2013 10.6. Test Run 10.6.1. PhySys Edition SD The following is required after each PhySys Edition SD repair (module replacement): The device must be visually inspected (loose parts, plug connector, etc.) A safety check must be performed (see chapter 12.2). 10.6.2.

  • Page 50: Service Report

    Rev. B PhySys Edition SD Service Manual 20.08.2013 11. Service report Serial no. of the device: ........… Software Version ........... Name ........... Date/signature ........... Customer Information Customer: .............. Date: ......Description of fault: ..........................................................................................................................................................Occurrence of fault: once several times frequent...

  • Page 51: Safety Check

    Rev. B PhySys Edition SD Service Manual 20.08.2013 12. Safety check 12.1. PhySys Edition SD Serial no. of the device: ........… Serial no. of the boards (Mainboard/ Powersupply board)………………………………. Software version ........... Visual inspection: Visual check Fuses (5AT) Power switch and cable Internal wiring All screws present and tight Protective conductor present and tight...

  • Page 52: Vacop Device

    Rev. B PhySys Edition SD Service Manual 20.08.2013 12.2. VacoP device VacoP serial number: …………………………………. Serial number of board: ………………………...……….. Visual inspection: 1x Fuse (0,4AT fuse at 100-120V device; 0,2AT fuse 230-240V device) 1x Fuse (1,25AT) on the mainboard 230-240V device, jumpers JP1001, JP1002 are set. 100-120V device, jumper JP1003, JP1004 are set Internal wiring All screws present and tight...

Table of Contents