Burkert 2060 Operating Instructions Manual

Burkert 2060 Operating Instructions Manual

2/2-way angle seat valve

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Type
2060
INOX
2/2-way angle seat valve
2/2-Wege Schrägsitzventil
Vanne à siège incliné 2/2 voies
Operating Instructions
Bedienungsanleitung
Manuel d'utilisation

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Summary of Contents for Burkert 2060

  • Page 1 Type 2060 INOX 2/2-way angle seat valve 2/2-Wege Schrägsitzventil Vanne à siège incliné 2/2 voies Operating Instructions Bedienungsanleitung Manuel d‘utilisation...
  • Page 2 We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modifications techniques. © Bürkert Werke GmbH & Co. KG, 2020 Operating Instructions 2012/00_EU-en_00815367 / Original DE...
  • Page 3: Table Of Contents

    Type 2060 INOX Contents OPERATING INSTRUCTIONS ..........4 INSTALLATION ..............11 Symbols ............... 4 8.1 Safety instructions ............. 11 1.2 Definition of the term “device”........4 8.2 Before installation ............11 Installation ..............12 INTENDED USE ..............5 Pneumatic connection ..........14 BASIC SAFETY INSTRUCTIONS .......... 5 START-UP ................
  • Page 4: Operating Instructions

    Type 2060 INOX Operating instructions OPERATING INSTRUCTIONS CAUTION! The operating instructions describe the entire life cycle of the device. Warns of a potential danger! Keep these instructions in a location which is easily accessible to ▶ Failure to observe these instructions may result in moderate every user and make them available to every new owner of the or minor injuries. device. The operating instructions contain important safety NOTE! information!
  • Page 5: Intended Use

    INTENDED USE BASIC SAFETY INSTRUCTIONS These safety instructions do not take account of any Improper use of the Type 2060 INOX Angle Seat Valve • contingencies or events which may occur during installation, (referred to as the device in the following) may result in hazards to people, nearby equipment and the environment.
  • Page 6: General Notes

    Type 2060 INOX General notes GENERAL NOTES General hazardous situations. Observe the following to prevent injury: Contact address ▶ Feed only those media into the fluid connections that are listed in the chapter “Technical data”. Germany ▶ Do not place the housing under mechanical stress (e.g. by Bürkert Fluid Control Systems placing objects on it or standing on it). Sales Centre ▶ Make sure the system cannot be activated unintentionally. Christian-Bürkert-Str. 13–17 ▶ Only trained technicians carry out installation and mainte- D-74653 Ingelfingen nance work. Tel. +49 (0) 7940 - 10 91 111 ▶ After interruption of the electrical or pneumatic supply, Fax +49 (0) 7940 - 10 91 448 ensure a defined or controlled restart of the process. E-mail: info@burkert.com ▶ Operate the device only when it is in perfect condition and in accordance with the operating instructions. International ▶...
  • Page 7: Product Description

    Type 2060 INOX Product description PRODUCT DESCRIPTION TECHNICAL DATA General description Conformity The 2/2-way angle seat valve Type 2060 INOX is suitable for liquid The angle seat valve Type 2060 INOX conforms to the EU directives and gaseous media. as per the EU Declaration of Conformity. It uses neutral gases or air (control media) to control the flow of Standards media such as water, alcohol, oil, fuel, hydraulic fluid, saline solution, lye, organic solvent and steam (flow media). The applied standards as used to verify compliance with the EU Directives can be found in the EU type examination certificate Properties and/or the EU Declaration of Conformity. • Without leakage. Operating conditions • High flow values. • Control air connection central and continuously rotatable 6.3.1...
  • Page 8 Type 2060 INOX Technical data Derating pressure and temperature ranges Usage limits of the valve (derating operating pressure) Temperature operating pressure 150 °C 14.8 bar 200 °C 13.7 bar Tab. 1: Derating the operating pressure as per ASME B16.5/ ASME B16.34 Cl.150 Temperature operating pressure -10 – +50  °C 14 bar 80 100 120 140 160 180 200 100 °C 14 bar °C Medium temperature [ 150 °C...
  • Page 9: General Technical Data

    Type 2060 INOX Technical data General technical data The following product-specific pressure information is provided on the type label. 6.4.1 Inscription on the type label Pilot pressure for control function B: 4 bar 6.3.3 Media Seal material Control function (CF) Flow WARNING! Type coefficient Risk of injury due to burst lines caused by a pressure surge! If the valve with flow direction above the seat is used for liquid media, a pressure surge can cause the lines and device to burst.
  • Page 10: Structure And Function

    Type 2060 INOX Structure and function STRUCTURE AND FUNCTION 6.4.2 Materials Valve body Stainless steel 316L Design Actuator Stainless steel 1.4404 The angle seat valve consists of a pneumatically operated piston Sealing elements actuator with optical position indicator and a 2/2-way valve housing. Spindle seal PTFE V-rings with spring compensation (with silicone grease) Function Seat seal PTFE Depending on the variant, the valve is closed against the medium Spindle Stainless steel 1.4401/1.4404 flow either with spring action (control function A, CFA) or pilot 6.4.3...
  • Page 11: Installation

    Risk of injury due to improper installation! ▶ Installation may be carried out by authorised technicians Flow 1 only and with the appropriate tools! 2060 A 10,0 PTFE VA Risk of injury due to unintentional activation of the system G3/8 P med 16 bar and uncontrolled restart! Pilot 5,5 - 10 bar ▶...
  • Page 12: Installation

    Type 2060 INOX Installation Installation 8.3.1 Remove actuator from the valve body Visual position indicator Yellow = valve open (only for welded connections) WARNING! Actuator Risk of injury due to damaged devices! Doing assembly work with the wrong tools can damage the device. ▶ To remove the actuator from the valve body, use an open- end wrench, never a pipe wrench. Wrench flat for open-end wrench Control function A: (hexagon head) → Apply compressed air (5.5 bar) to the pilot air port so that the swivel plate lifts off the valve seat and is not damaged. Valve body Control function B: No compressed air needs to be applied for installation for control function B.
  • Page 13 Type 2060 INOX Installation 8.3.2 Install valve body into pipeline 8.3.3 Installing actuator on valve body For welded connections: DANGER! → Weld or bond valve body in pipeline system. Risk of explosion due to incorrect lubricants! → Check graphite seal and replace if required. Unsuitable lubricant may contaminate the medium. There is a risk of explosion in oxygen applications. ▶ For specific applications, e.g. oxygen or a nalysis applica- tions, use approved lubricants only. Graphite seal WARNING! Risk of injury due to damaged devices!
  • Page 14: Pneumatic Connection

    Type 2060 INOX Installation Pneumatic connection 8.4.1 Pilot air ports DANGER! The 45° elbow connection, available separately, is recommended as a pilot air port! Risk of injury from high pressure in the system! The freely movable hose length here should be ▶ Before loosening lines and valves, turn off the pressure and min. 250 mm. vent the lines. A shorter hose length reduces the durability and function of the plug-in coupling! Order no. WARNING! 903383 or 771077 Risk of injury due to unsuitable connection hoses!
  • Page 15: Start-Up

    Type 2060 INOX Start-up MAINTENANCE, CLEANING START-UP 10.1 Safety instructions Safety instructions DANGER! WARNING! Risk of injury from high pressure in the system! Risk of injury due to improper operation! ▶ Before loosening lines or valves, switch off the pressure and Improper operation may result in injuries as well as damage to bleed the lines. the device and the area around it. ▶ Before start-up, ensure that the operating personnel are aware of and have completely understood the contents of WARNING! the operating instructions. ▶ The safety instructions and the intended use must be Risk of injury due to improper maintenance work! observed.
  • Page 16: Maintenance Work

    Type 2060 INOX Maintenance, cleaning 10.2 Maintenance work 10.4 Recommended auxiliary materials In these instructions, the following auxiliary materials are recom- 10.2.1 Actuator mended for the proper operation, maintenance and repair of the The angle seat valve actuator requires no maintenance. device: 10.2.2 Angle seat valve Type of auxi- Product Manufacturer and Internet liary material name address Wearing parts that are subject to natural wear and tear: Lubricant Klüberpaste Klüber Lubrication München • Swivel plate paste UH1 96-402 •...
  • Page 17: Maintenance

    Type 2060 INOX Maintenance MAINTENANCE 11.1.1 Removing the actuator from the valve body CAUTION! DANGER! Risk of injury and/or damage to property due to incorrect parts! Risk of injury from escaping medium and pressure discharge. Incorrect accessories and unsuitable spare parts may cause injuries and damage to the device and the area around it. Removing the pressurised device is dangerous due to sudden ▶ Use only original accessories and original spare parts from pressure discharge and medium leakage.
  • Page 18 Type 2060 INOX Maintenance 11.1.2 Replacing valve set NOTE! Damage to the seat seal or seat contour! ▶ When removing the actuator, the valve must be in the open position. Swivel plate Spindle → Use an open-end wrench (SW 22 for DN10; SW27 for DN15) to remove the actuator from the valve body in the open valve Wrench flat position (see “Figure 6”). Seal holder Visual position indicator Seat seal Yellow = valve open Actuator Centring device Graphite seal Wrench flat for open-end wrench (hexagon head) Valve body Figure 7: Valve set...
  • Page 19 Type 2060 INOX Maintenance 11.1.3 Installing actuator on valve body WARNING! WARNING! Risk of injury due to damaged devices! Doing assembly work with the wrong tools can damage the Risk of injury due to unintentional activation of the system device. and uncontrolled restart! ▶ To remove the actuator from the valve body, use an open- ▶ Secure the system against unintentional activation.
  • Page 20: Faults

    Type 2060 INOX Faults FAULTS → For control function A: Apply compressed air to the pilot air port (5.5 bar) so that the swivel plate lifts up from the valve seat and is not damaged during the screw-in process. Fault Elimination Actuator does Pilot pressure too low. WARNING! not switch. → See pressure specification on the type Risk of injury due to damaged devices! label. Operating pressure too high. Doing assembly work with the wrong tools can damage the → See pressure specification on the type device. label. ▶ To remove the actuator from the valve body, use an open- Flow direction switched. end wrench, never a pipe wrench. → See labelling on the type label. If the tightening torque is too high it can damage the spindle Valve leaks.
  • Page 21: Spare Parts

    Type 2060 INOX Spare parts SPARE PARTS Graphite seal CAUTION! Risk of injury and/or damage to property due to incorrect parts! Seal holder Incorrect accessories and unsuitable spare parts may cause injuries and damage to the device and the area around it. ▶ Use only original accessories and original spare parts from Bürkert. Seat seal The following valve sets are available as replacement part set for the angle seat valve Type 2060 INOX: • DN10 Order no. 220053 • DN15 Order no. 011134 Centring device For DN10 these include: • The swivel plate:...
  • Page 22: Transportation, Storage, Disposal

    Type 2060 INOX Transportation, storage, disposal TRANSPORTATION, STORAGE, DISPOSAL NOTE! Transport damage! Inadequately protected devices may be damaged during transport. • Protect the device against moisture and dirt in shock- resistant packaging during transportation. • Avoid exceeding or dropping below the permitted storage temperature. Incorrect storage may damage the device. • Store the device in a dry and dust-free location! • Storage temperature –20…+65 °C. Damage to the environment caused by device parts that are contaminated with media.
  • Page 24 www.burkert.com...

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