Related Manuals for Garage Door Systems ThermaRoll 77
Summary of Contents for Garage Door Systems ThermaRoll 77
- Page 1 YOUR SAFETY FIRST! Read this booklet carefully before installing your door HEAVY - LIFT WITH CAUTION! ThermaRoll Roller Garage Door 2020 V1 Installation Instructions For residential doors...
-
Page 2: Table Of Contents
ThermaRoll Roller Garage Door Installation Instructions For residential doors CONTENTS Important Information – Warnings & Safety Obligations Page 3 CE marking, Operating & Warranty Page 4 Pre-Installation Checks Page 5 Component Check / Assembly Parts / Tools / Recommended Fixings Page 6 Setting out your Installation Page 8 Full Box... -
Page 3: Important Information Warnings & Safety Obligations
Garage Door Systems’ warranty. Be sure all warning labels and tags are properly affixed to the door and that the home owner is familiar with the door operation. -
Page 4: Ce Marking, Operating & Warranty
IMPORTANT INFORMATION CE MARKING, OPERATING & WARRANTY CE MARKING • To comply with the Machinery Directive both • The installer must issue to the customer a the door and the motor and controller used Declaration of Conformity and operating and in the installation must have a Declaration of maintenance instructions on completion of the Performance from the manufacturer. -
Page 5: Pre-Installation Checks
PRE-INSTALLATION CHECKS CHECK! STRUCTURAL CONDITIONS • Ensure finished floor surface is in place before installing your ThermaRoll door. ENSURE THAT THE AREA AROUND THE • Ensure there is adequate sideroom and OPENING IS STRONG ENOUGH TO SUPPORT headroom. THE DOOR •... -
Page 6: Component Check / Assembly Parts / Tools / Recommended Fixings
THE PACKED DOOR The door curtain will be fully packaged when delivered, if a box option has been ordered the headplates will be factory fitted to the box and will have the curtain packed and rolled inside. Two packages. The door box and door curtain roll. The door barrel, guides and hand crank. - Page 7 14. Optional 45º full box. connect locking straps. 15. Door stops. Lock strap bolt pack is wrapped onto the barrel (4 bolts, 4 nuts and washers for headplate on standard ThermaRoll 77 300mm box).
-
Page 8: Setting Out Your Installation
SETTING OUT YOUR INSTALLATION FULL BOX & HALF BOX If your door has been supplied with an optional Full or Half box assembled your overall size is pre-set. Put cardboard protection down first. Place box on the floor against the opening where the door is to be fitted, ensure overlap is equal on each side and mark a plumb line ‘A’... -
Page 9: No Box
SETTING OUT YOUR INSTALLATION NO BOX Guides are 70mm or 95mm depending on door size. Endplates and the control box will be packed with the curtain. The barrel assembly, including motor and fixing plate at one end and safety brake at the other, will be packaged with the guide rails and crank handle. To determine the over-guide width you must measure the width of the door curtain (width does not include the plastic end locks). -
Page 10: Guide Preparation
GUIDE PREPARATION The guides should be unpacked and placed either side of the opening. The guides are designed with spacing lugs inside the box to ensure that the guide is a good fit to the head-plate. Ensure that the guides are the correct way round. -
Page 11: Guide Rails & Axle Assembly
AXLE ASSEMBLY The barrel is held in place by a motor mounting plate on the motor end of the barrel and a safety brake on the non-drive end of the motor barrel. The motor mounting plate is pre-fitted to the motor and the safety brake is pre-fitted to the endplate. - Page 12 AXLE ASSEMBLY (3) Now at the opposite end (safety brake end) move the barrel into position by sliding the shaft through the endplate notch (with the motor plate located onto the four mounting bolts you will have sufficient room to do this).
-
Page 13: Endplate Plate Preparation, Guide & Endplate Fixing
PREPARING THE HEAD PLATES Head plates will be pre-drilled with 1 x fixing hole each. Head plate will require 2 x fixings to secure via the reinforced tabs. Use appropriate fixings to secure the head plates to the wall. Plate peg FIXING THE DOOR GUIDES &... -
Page 14: Manual Override Fitting
INSTALLING THE INTERNAL MANUAL OVERRIDE The head plate will be pre-drilled to allow free access for the over-ride bar. Insert the over-ride bar Please note: on 360mm boxes the over-ride position is always vertical. through motor unit, fit and tighten the lock screw and washer, on Econom motors and No.3 Allen bolt on Somfy motors... -
Page 15: Installation & Connection Of Board, Motor Direction
Rollixo RTS is the complete solution for automated, motorised roller garage doors. The smart design of Rollixo RTS will ensure that you install and commission the system quicker than before and deliver a premium solution, sure to meet with your customers requirements. INSTALLATION AND CONNECTION OF BOARD ... - Page 16 Rollixo RTS Solutions This quick guide provides basic installation and commissioning guidance based on the Somfy Rollixo RTS controller and safety edge solutions. Refer to the main Rollixo RTS controller and SOMFY ROLLIXO QUICK COMMISSIONING safety edge installation guides where more in-depth information relating to the installation procedure of the Rollixo RTS system is required.
- Page 17 SOMFY ROLLIXO QUICK COMMISSIONING j j u u m m p p e e r r Safety brake The safety brake jumper is pre-fitted to terminals 5 and 6. Stop Safety Edge Stop Safety Edge Use the link provided to connect terminals 5 &...
- Page 18 SOMFY ROLLIXO QUICK COMMISSIONING Use the link provided to connect terminals 5 & 6 Connect the electrical safety brake into terminals 5 & 6. Powering up the Rollixo RTS Stop Safety Edge Unfold the aerial so Screw the bulb ...
- Page 19 Prog Prog STOP Prog Prog STOP SOMFY ROLLIXO QUICK COMMISSIONING Prog Prog STOP FOR ECONOM MOTOR COMMISSIONING PLEASE GO TO PAGE 21 STOP Prog 20 mm Prog STOP Motor direction 20 mm 20 mm Motor direction ΠPress the motor limit buttons IN to Motor direction allow the motor to rotate during the direction and limit setting procedure.
-
Page 20: Attachment Of Curtain To Axle
SOMFY MOTOR - ATTACHING CURTAIN TO AXEL 1) Loosen the sliding lock clips. 2) Remove the connecting pin that is pre-installed within the ring. 3) Aligning the locking strap with the lock ring hole and insert the connecting pin. Align the locking strap with the lock ring hole. Secure with the connecting pin provided. -
Page 21: Commissioning And Setting Somfy Motor Limits
Prog Prog STOP STOP installation installation Prog Prog Prog Prog STOP STOP STOP STOP motor on left side motor on left side motor on right side motor on right side STOP Prog Prog Prog STOP STOP Prog white = down limit white = down limit yellow = down limit yellow = down limit... -
Page 22: Setting Econom Motor Limits
Prog STOP Prog ECONOM MOTOR LIMIT SWITCH ADJUSTMENT Prog STOP Prog Prog STOP LIMIT SETTING FOR PROGRESSIVE LIMIT MOTORS (ECONOM) Limit setting of progressive limit motors can be achieved by putting the Rollixo STOP Prog control board in to ‘motor adjustment mode’, or by use of a test lead connected 20 mm Motor direction to the motor. - Page 23 ECONOM MOTOR LIMIT SWITCH ADJUSTMENT CONNECT THE CURTAIN TO THE MOTOR BARREL 1) Loosen the sliding lock clips. 2) Remove the connecting pin that is pre- installed within the ring. 3) Aligning the locking strap with the lock ring hole and insert the connecting pin. Align the locking strap with the lock ring hole.
-
Page 24: Additional Rollixo Set Up And Connecting Additional Devices
Prog Prog Left hand motor Right hand motor Left hand motor Right hand motor Press the motor Lower end limit button to Press the motor Lower end limit button to motor on left side motor on right side motor on left side motor on right side white = down limit... - Page 25 SOMFY ROLLIXO QUICK COMMISSIONING Activating/Deactivating the alarm The alarm function is factory set to activated. To activate/deactivate the alarm, simultaneously To activate/deactivate the alarm, simultaneously press the STOP and buttons press the STOP and down buttons on the control panel until the 4 indicator on the receiver until the 4 indicator lights flash rapidly.
- Page 26 SOMFY ROLLIXO QUICK COMMISSIONING STOP Prog Prog STOP 20 mm Deleting all remote controls from the memory STOP Prog Prog STOP Prog STOP Press the ‘Prog’ button on the Rollixo RTS front panel for approximately 7 seconds until the LED goes out: Prog STOP...
- Page 27 SOMFY ROLLIXO QUICK COMMISSIONING Rollixo RTS CoNNECtING ADDItIoNAL DEvICEs General wiring diagram Stop Safety Edge KeySwitch 24V Cell Sec Cell Test Flash 24V dc 24 Vdc Aerial Antenne terminal type of terminal Connection Comments Earth RDO CSI 50 or 60 motor Neutral Contact Fall protection - NC contact...
- Page 28 The door will jog Up & Down and the motor LED will start Prog STOP Prog Prog STOP STOP flashing slowly. SOMFY ROLLIXO QUICK COMMISSIONING The Rollixo RTS control panel has now been set back to the factory mode. Complete Check List Prog Prog STOP...
-
Page 29: 360Mm Endplate Barrel Assembly
360MM ENDPLATE BARREL ASSEMBLY Fixing the Endplate to the The plates × 3 min wall – There are multiple for the sliding ✔ × 3 min Ø 10 countersunk holes to facilitate fixing. carriage are pre- Ø 10 ✔ The preferred positions are those installed onto the Ø... - Page 30 PREVENT CURTAIN DAMAGE! THE DOOR CURTAIN MUST RUN CLEAR OF THE LINTEL TO AVOID CURTAIN MARKING. TOP TIP: MANY LINTELS ARE OFTEN UNEVEN OR BOWED AND MAY INSTALLERS USE CONTAIN ELEMENTS OF PROTRUDING CONCRETE. PVC STRIP OR A MINIMUM OF PACKERS TO 5MM CLEARANCE IS SPACE GUIDES...
- Page 31 TROUBLESHOOTING GUIDE DESCRIPTION OF FAULT DIAGNOSIS POSSIBLE CAUSE SOLUTION Control panel number 2 Is the bottom rubber Resolve the issue that is light will be illuminated Door will only close in crushed? Are any of the preventing the bottom indicating that no light dead man mode guides set into a hole? Is the rubber from transmitting the...
- Page 32 Republic of Ireland 1850 510 510 BT42 3AZ Email: info@garagedoorsystems.co.uk Web: www.garagedoorsystems.co.uk ThermsRollFIT 01/21 Garage Door Systems reserves the right to alter specifications to design and manufacture without notification. All specifications are correct at time of publication, errors and omissions excepted.