Related Manuals for Garage Door Systems ThermaRoll 55
Summary of Contents for Garage Door Systems ThermaRoll 55
- Page 1 YOUR SAFETY FIRST! Read this booklet carefully before installing your door HEAVY - LIFT WITH CAUTION! ThermaRoll 55 Roller Garage Door APR 2021 Installation Instructions For residential doors...
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Page 2: Table Of Contents
ThermaRoll Roller Garage Door Installation Instructions For residential doors CONTENTS Important Information – Warnings & Safety Obligations Page 3 CE marking, Operating & Warranty Page 4 Pre-Installation Checks Page 5 Component Check / Assembly Parts / Tools / Recommended Fixings Page 6 Setting out your Installation Page 8 Full Box... -
Page 3: Important Information Warnings & Safety Obligations
Garage Door Systems’ warranty. Be sure all warning labels and tags are properly affixed to the door and that the home owner is familiar with the door operation. -
Page 4: Ce Marking, Operating & Warranty
IMPORTANT INFORMATION CE MARKING, OPERATING & WARRANTY CE MARKING • To comply with the Machinery Directive both • The installer must issue to the customer a the door and the motor and controller used Declaration of Conformity and operating and in the installation must have a Declaration of maintenance instructions on completion of the Performance from the manufacturer. -
Page 5: Pre-Installation Checks
PRE-INSTALLATION CHECKS STRUCTURAL CONDITIONS CHECK! • Ensure finished floor surface is in place before installing your ThermaRoll door. ENSURE THAT THE AREA AROUND THE • Ensure there is adequate sideroom and OPENING IS STRONG ENOUGH TO SUPPORT headroom. THE DOOR •... -
Page 6: Component Check / Assembly Parts / Tools / Recommended Fixings
THE PACKED DOOR The door curtain will be fully packaged when delivered. The headplates will be factory fitted to the box and will have the curtain packed and rolled inside. Two packages. 1. The door box, endplates and curtain. 2. The barrel, guides and handcrank Box, curtain, guides, barrel, override crank, control box and instructions unwrapped and ready for installation INCLUDES:... - Page 7 THE COMPONENTS 1. Somfy Control box 8. Curtain endlocks. 2. Crank handle. 9. Left hand endplate. 3. Knuckle override. 10. Right hand end plate. 4. End plate fixing nuts and bolts and guide 11. Barrel assembly with auto locks and motor. fixing hole bungs (in shrink wrapped pack, 12.
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Page 8: Setting Out Your Installation
SETTING OUT YOUR INSTALLATION FULL BOX & HALF BOX Your door has been supplied with either an optional Full or standard Half box pre-assembled to the endplate - your overall size is pre-set. Put cardboard protection down first. Place box on the floor against the opening where the door is to be fitted, ensure overlap is equal on each side and mark a plumb line ‘A’... -
Page 9: Guide Preparation
GUIDE PREPARATION The guides should be unpacked and placed either side of the opening. The guides are designed with spacing lugs inside the box to ensure that the guide is a good fit to the head-plate. Ensure that the guides are the correct way round. -
Page 10: Barrel Assembly Attachment
BARREL ASSEMBLY ATTACHMENT The axle can be assembled on the floor before lifting the guides and head plates into position. Locate the 4mm rivet that is Locate the barrel fixings wrapped to wrapped to the barrel, used to the barrel along with the bungs for the secure the non-drive end of the guide fixing holes, the knuckle override barrel assembly. -
Page 11: Head Plate Preparation
PREPARING THE HEAD PLATES Head plates will be pre-drilled with 1 x fixing hole each. Head plate will require 2 x fixings to secure via the reinforced tabs. Use appropriate fixings to secure the head plates to the wall. Plate peg FIXING THE DOOR GUIDES &... -
Page 12: Installing The Manual Override
INSTALLING THE MANUAL OVERRIDE When you are ready to install the 45º box you will need to mark and notch out the endplate, then drill a hole through the box to allow insertion of the knuckle override shaft to locate into the motor. Secure the knuckle to the box with the fixings provided. -
Page 13: Installation & Connection Of Board, Motor Direction
INSTALLATION AND CONNECTION OF BOARD Alarm sounder Plug-in connectors for accessories Plug-in motor connector Quick plug-in mains supply cable Courtesy light LED diagnostic interface - motor & safety brake - safety edge - photo-cells - low battery Functional mode setting - standard operating mode - auto time return mode Rollixo RTS control panel... - Page 14 SOMFY ROLLIXO QUICK COMMISSIONING Rollixo RTS Solutions This quick guide provides basic installation and commissioning guidance based on the Somfy Rollixo RTS controller and safety edge solutions. Refer to the main Rollixo RTS controller and safety edge installation guides where more in-depth information relating to the installation procedure of the Rollixo RTS system is required.
- Page 15 SOMFY ROLLIXO QUICK COMMISSIONING Safety brake The safety brake jumper is pre-fitted to terminals 5 and 6. Stop Safety Edge Stop Safety Edge Use the link provided to connect terminals 5 & 6 Connect the electrical safety brake i l 5 & 6 Hard wired safety edge connection IMPORTANT! Make sure you connect the pre-wired green terminal block before...
- Page 16 SOMFY ROLLIXO QUICK COMMISSIONING Powering up the Rollixo RTS Unfold the aerial so Screw the bulb Refit the panel Refit the that it points verti- supplied into the cover and secure courtesy light cally downwards. light fitting. with the screw. cover.
- Page 17 SOMFY ROLLIXO QUICK COMMISSIONING Motor direction Remove yellow top limit switch Press the motor limit buttons cover. Press the motor limit allow the motor to rotate during the buttons IN to allow the motor to direction and limit setting procedure. rotate during the direction and limit setting procedure.
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Page 18: Attachment Of Curtain To Axle
ATTACH CURTAIN TO AXLE Attach the Autolocks to the top slat re-enforcement Top Slat re- enforcements are pre-fitted to the top slat. Align the autolock Slide the two and the top slat re- components together so enforcements. they interlock to secure. Autolocks are pre-installed to the barrel. -
Page 19: Commissioning And Setting Somfy Motor Limits
SOMFY ROLLIXO QUICK COMMISSIONING Motor limit setting During the limit setting procedure, the Rollixo push button controls are in HOLD TO RUN mode. Motor limit directions as viewed from back of door Motor limit directions as shutter box projects towards you. Left hand motor Right hand motor installation... -
Page 20: Additional Rollixo Set Up And Connecting Additional Devices
FITTING THE 45º COVER The optional 45° cover is installed once motor limit setting is complete. The 45° box hooks into the 90° box along the join. To fit the knuckle override, mark and notch out the endplate, then drill a hole through the box to allow insertion of the knuckle override shaft to locate into the motor. - Page 21 SOMFY ROLLIXO QUICK COMMISSIONING Activating/Deactivating the alarm The alarm function is factory set to activated. To activate/deactivate the alarm, simultaneously To activate/deactivate the alarm, simultaneously press the STOP and buttons press the STOP and down buttons on the control panel until the 4 indicator on the receiver until the 4 indicator lights flash rapidly.
- Page 22 SOMFY ROLLIXO QUICK COMMISSIONING Deleting all remote controls from the memory Press the ‘Prog’ button on the Rollixo RTS front panel for approximately 7 seconds until the LED goes out: STOP STOP Prog STOP Prog Prog Approximately 7 seconds The LED will then begin to flash slowly and then go out - all remote controls have been deleted. STOP Prog STOP...
- Page 23 SOMFY ROLLIXO QUICK COMMISSIONING CONNECTING ADDITIONAL DEVICES General wiring diagram Stop Safety Edge KeySwitch Flash 24V dc 24V Cell Sec Cell Test 24 Vdc Aerial Antenne Terminal Type of terminal Connection Comments Earth RDO CSI 50 or 60 motor Neutral Contact Fall protection - NC contact Shared...
- Page 24 SOMFY ROLLIXO QUICK COMMISSIONING Complete Check List Is the floor level? & Bottom limits set? Up, Stop & Down working correctly with Courtesy light? Does safety edge activate when it hits an obstruction? When closed is the rubber edge uniform and not deformed? Is the Alarm active? Do all the accessories and Key fobs work correctly? Have you locked out the panel?
- Page 25 TROUBLESHOOTING GUIDE DESCRIPTION OF FAULT DIAGNOSIS POSSIBLE CAUSE SOLUTION Control panel number 2 Is the bottom rubber Resolve the issue that is light will be illuminated Door will only close in crushed? Are any of the preventing the bottom indicating that no light dead man mode guides set into a hole? Is the rubber from transmitting the...
- Page 26 PREVENT CURTAIN DAMAGE! THE DOOR CURTAIN MUST RUN CLEAR OF THE LINTEL TO AVOID CURTAIN MARKING. TOP TIP: MANY LINTELS ARE OFTEN UNEVEN OR BOWED AND MAY INSTALLERS USE CONTAIN ELEMENTS OF PVC STRIP OR PROTRUDING CONCRETE. PACKERS TO A MINIMUM OF 5MM CLEARANCE IS SPACE GUIDES RECOMMENDED OVER...
- Page 28 Republic of Ireland 1850 510 510 BT42 3AZ Email: info@garagedoorsystems.co.uk Web: www.garagedoorsystems.co.uk ThermsRollFIT 04/21 Garage Door Systems reserves the right to alter specifications to design and manufacture without notification. All specifications are correct at time of publication, errors and omissions excepted.
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