Section 6 • Troubleshooting
Table 6-3. Troubleshooting Guide - General Problems & Solutions (2 of 3)
Problem
Oil Loss Issues
High oil temperature (liquid
injection)
Capacity/Volume Slide
Actuator Alarms/Trips/
Symptoms:
VSS/VSR/VSM/VSH/VSSH Compressor • Installation, Operation and Service Manual • Emerson • 35391S
•
Oil return line from coalescing side of oil separator to suction is closed,
not open enough (3/4 turns should be sufficient), or plugged with debris
•
The check valve in the oil return line could be stuck closed or the flow
is in the wrong direction
•
There may be water in the oil affecting the coalescing elements
•
Coalescent elements in need of replacement due to age or damage
(water contamination)
•
The operating conditions are not correct (too high of suction and/
or too low discharge pressure) This creates increased gas flow which could
make the oil separator too small
•
The suction or discharge check valve is not working correctly causing
oil to escape when the unit stops
•
Viscosity of oil incorrect; send sample for testing
•
There is an oil leak somewhere in the system
•
Check for correct setting of all manual values.
•
Check for correct operation of 3-way oil mixing valve.
•
If you are controlling a step type oil cooler or a VFD oil cooler, verify
the correct one is selected in the Configuration Screen and the amount of
steps are entered in the Remote Oil Cooler Control Screen.
•
Check the oil cooler and associated piping to make sure it is full of oil
before starting.
•
Check the oil strainer for debris and clean if necessary.
•
Verify that the volume slide actuator is functioning correctly and that
the correct compressor size (type) is selected.
•
Check that all fans are working.
•
Check for correct fan rotation on the oil cooler.
•
Check that your operating conditions are within the "As Sold" design
conditions.
•
Calibration method not correct
•
Actuator or Gear motor not working, or off on overload
•
Slide valve carriage assembly out of position, slides binding
•
Cross-shaft gears, broken pins
•
Command shaft broken
•
Slide valve rack or rack shaft damaged
•
Check balance piston movement
•
Reference Slide Valve Actuator Troubleshooting Guide
•
Check I/O fusing
Solution
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