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1. INTRODUCTION
This Instruction Manual contains a description of the type SureFire II™ HDHEI Heavy Duty High Energy
Igniter construction, operation principle and the instructions for installation, start-up and service, including the
industrial health & safety recommendations.
Type HDHEI igniter is designed for direct ignition of gaseous or liquid fuels like
which can be steam, air or mechanically atomized.
The igniter creates 3 sparks per second of a very high energy of 24 Joules per spark, sufficient for
self-cleaning of the rod tip and for direct firing of heavy fuels
e.g. in wet, dirty (slag, ash, unburned fuel)
In case of special fuels or difficult operating conditions consult Fireye before
This
High Energy Igniter
The igniter is made of high quality materials, and its components are rigorously checked and tested prior to dispatch.
No moving parts and parts requiring adjustment ensure long and trouble-free operation at low service costs.
All of this makes HDHEI a reliable and effective source of direct ignition of gas burners and oil burners in heavy
duty applications.
Familiarization with the following instructions will reduce the possibility of equipment failure to a minimum and
ensure safe operation.
SureFire II™ Heavy Duty HEI Igniter – main components.
FIGURE 1.
Igniter Rod (with Tip)
P/N HE-ROD-24-xxx
Rod Tip
P/N HE-TIP-24-L
environment.
is intended for intermittent operation as Class 3 Special igniter.
Igniter HV Cable
P/N HEC-24-5
®
SureFire II™
Electrical Heavy
High Energy Igniter
24 Joules per Spark
Instruction Manual
light and medium oil, heavy oil
in particularly difficult operating conditions
ordering.
Igniter Power Pack
SF-700
MAY 15, 2019
Duty
P/N HE-PP-24
1
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Summary of Contents for Fireye SureFire II
- Page 1 24 Joules per Spark Instruction Manual 1. INTRODUCTION This Instruction Manual contains a description of the type SureFire II™ HDHEI Heavy Duty High Energy Igniter construction, operation principle and the instructions for installation, start-up and service, including the industrial health & safety recommendations.
- Page 2 Fig. 2, 4, 6), between the central positive electrode and the grounded rod outer tube (negative electrode). After the Trial for Ignition the SureFire II™ HDHEI igniter must be disconnected from the power supply. The circuit is equipped with discharging resistors which allows a quick discharge of capacitors, below 90 seconds, from when the igniter power supply is disconnected.
- Page 3 - 2 x 1.5 mm2 , OD 15 mm - 4.5 kV - female connector on rod side Use of SureFire II™ Heavy Duty HEI Igniter on oil burner – basic principles of rod positioning. FIGURE 3. Igniter rod retractor stroke min. 400 mm...
- Page 4 ® Electric wiring diagram of Heavy Duty HEI Igniter. FIGURE 4. POWER PACK version 3 sparks of 24 Joules each SUPPLY TERMINAL 0.5µF 230/115VAC 1150V TRANSFORMER Primary: 230/115VAC Secondary: 1150VAC – J. BOX 10µF 2µF HOT (+) HV CABLE RTN (-) BLACK NOTICE: Circuit is pre-wired acc.
- Page 5 ® FIGURE 5. HEI Igniter Rod junction box wiring. RTN (-) / GROUND terminal HOT (+) terminal Quick disconnect, male connector (plug) RTN (-) / GROUND terminal Heavy Duty HEI Igniter Power Pack layout FIGURE 6. Capacitor C2: 10 μF Capacitor C3: 2 μF Capacitor C1: 0.47 μF HV Transformer 1150VAC...
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Page 6: Technical Data
2.0 kg or 4.0 kg Notes: 1. If the above parameters are different than those required please contact Fireye For Imperial Units please refer to the Appendix 2 Unit Conversion Table Device complies with the requirements of the European Directive 2011/65/EU (RoHS 2) MARKING: The HDHEI 24 Joule igniter was independently tested and evaluated by the EMC Accredited Laboratory. - Page 7 ® 4. MOUNTING OF THE IGNITION DEVICE 4.1 The igniter function of HDHEI is activated by connecting the power pack to a power supply (230 or 115 VAC). So before it is connected, check the supply voltage (230VAC or 115VAC) and check the connections on transformer terminals.
- Page 8 ® 5. OPERATING INSTRUCTIONS INDUSTRIAL HEALTH AND SAFETY ISSUES. STORAGE, HANDLING, TESTING: 5.1 The igniter, unless mounted on the burner, should be stored in a dry place, protected against mechanical damage. Do not hit, step on igniter components. 5.2 The rod should be transported with care, avoiding impact against other objects or bending. It should not be lifted by its ends to ensure no damage to rod, tip and connections.
- Page 9 ® WARNING: DO NOT PERFORM ANY MODIFICATIONS TO THIS EQUIPMENT AND NEVER USE UNAUTHORIZED SPARE PARTS AS THIS WOULD RESULT IN A BREACH OF THE APPROVALS CONDITIONS AND COULD PROVE HAZARDOUS TO YOUR HEALTH AND LIFE ! 6. PERIODICAL MAINTENANCE AND REPAIRS The equipment manufacturer recommends a thorough inspection of the igniter every six months if possible to ensure long life and reliability.
- Page 10 7.6 For any services and troubleshooting of Fireye retraction system module refer to Bulletin No SF-2001. 7.7 If, after all above measures have been taken, the HDHEI igniter does not work properly, or other igniter failure occurs, please contact the manufacturer's service department.
- Page 11 Each rod tip and spark tube has one month warranty to be checked on receipt or within 1 month, for damage and tested for the proper functioning. Fireye should be notified of any failure. After 1 month, the warranty on tip expires.
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Page 12: Ordering Information
® 9. STORAGE SureFire II™ HDHEI Electrical Igniter should be stored in a clean, dry environment and in its original packaging if possible. In the case of long length rods always keep them in a horizontal position by supporting both ends and in the middle. - Page 13 ® HDHEI Igniter: Spare Parts Table 3: Part No Description HE-TIP-24-L HDHEI Rod Tip, Long, length 685mm, for 24Joules HE-SG-24 Spark Gap 24 Joules HE-TR-1150 HV Transformer 230/115 VAC / 1150 VAC Capacitor, 3600 VDC / 10μF HE-CAP-10 Capacitor, 3200 VDC / 2μF HE-CAP-2 Capacitor, 3750 VDC / 0.47μF HE-CAP-05...
- Page 14 ® APPENDIX No 1 Proposal Data Sheet SureFire II™ HDHEI – Heavy Duty High Energy Igniter 24 Joules Please provide the following data before placing the Order for HDHEI Igniter: Information about End User — Plant Name: ........
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Page 15: Unit Conversion Table
® APPENDIX No 2 UNIT CONVERSION TABLE Quantity Metric Units Imperial Units x 0.003281 = foot [ft; ’] x 0.03937 = inch [in; ”] Length 1 millimetre [mm] x 3.281 = foot [ft; ’] x 39.370 = inch [in; ”] 1 metre [m] Volume 1 cubic metre [m... - Page 16 WARRANTIES FIREYE guarantees for one year from the date of installation or 18 months from date of manufacture of its products to replace, or, at its option, to repair any product or part thereof (except lamps, electronic tubes and photocells) which is found defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order.
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