Power Electronics SD700 Series Hardware And Installation Manual
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Power Electronics SD700 Series Hardware And Installation Manual

Power Electronics SD700 Series Hardware And Installation Manual

Regenerative variable speed drive
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Summary of Contents for Power Electronics SD700 Series

  • Page 1 Freemaq FR Series Regenerative Variable Speed Drive Hardware and Installation Manual...
  • Page 3 Regenerative Variable Speed Drive Hardware and Installation Manual Edition: July 2019 SD7FRMTHW01DI Rev. D...
  • Page 4 SD700FR SERIES POWER ELECTRONICS...

  • Page 5: Safety Symbols

    SD700FR SERIES POWER ELECTRONICS SAFETY SYMBOLS Always follow safety instructions to prevent accidents and potential hazards from occurring. This symbol means improper operation may results in serious personal WARNING injury or death. Identifies shock hazards under certain conditions. Particular attention should be given because dangerous voltage may be present.
  • Page 6 SD700FR SERIES POWER ELECTRONICS Revisions Date Revision Description 07 / 01 / 2013 First edition 18 / 07 / 2014 Clearances, Frames 6 and 9 power connections. 18 / 03 / 2015 Ground connection and LVRT. 16 / 07 / 2019...

  • Page 7: Table Of Contents

    SD700FR SERIES POWER ELECTRONICS INDEX SAFETY INSTRUCTIONS ......................INTRODUCTION ........................CONFIGURATION TABLE AND STANDARD RATINGS ............ 2.1. Configuration Table ..................... 2.2. Standard ratings - 380Vac to 480Vac ................. 2.3. Standard ratings - 525Vac ..................2.4. Standard ratings - 690Vac ..................
  • Page 8 SD700FR SERIES POWER ELECTRONICS...

  • Page 9: Safety Instructions

    Read this manual carefully to maximise the performance of this product and to ensure its safe use and installation. ▪ Power Electronics accepts no responsibility or liability for any damage resulting from inappropriate use of the equipment. ▪ In this manual, safety messages are classified as follows: WARNING Do not remove the metal cover while the power is applied or the unit is in operation.
  • Page 10 SD700FR SERIES POWER ELECTRONICS CAUTION Install the drive on a non-flammable surface. Do not place flammable material nearby. Otherwise fire could occur. Disconnect the input power if the drive is damaged. Otherwise, it could result in a secondary accident or fire.
  • Page 11 ▪ Before operating the drive, read this manual thoroughly to gain and understanding of the unit. If any doubt exists then please contact POWER ELECTRONICS, (902 40 20 70 / +34 96 136 65 57) or your nearest agent. ▪...
  • Page 12 SD700FR SERIES POWER ELECTRONICS EARTH CONNECTION ▪ Ground the drive and adjoining cabinets to ensure a safety operation and to reduce electromagnetic emission. ▪ Connect the input PE wire only to the dedicated PE terminal of the drive. Do not use the cabinet or the chassis screw for grounding.

  • Page 13: Introduction

    POWER ELECTRONICS 1. INTRODUCTION SD700 low voltage drives by Power Electronics is the most extensive product family with a power range from 1.5kW to 2000kW. It has been designed focused on maximum motor care, components durability and easy maintenance. SD700 portfolio is divided in 3 products series that comply with specific demands and standards in worldwide installations thanks to its own specific features: SD700, SD700KOMPAKT, SD700FREEMAQ (SD700FR &...

  • Page 14: Configuration Table And Standard Ratings

    SD700FR SERIES POWER ELECTRONICS 2. CONFIGURATION TABLE & STANDARD RATINGS 2.1. Configuration table EXAMPLE CODE: SD7FR037052T 0370 SD700 Output Input Degree of Model EMC Filter Floating Earth Input Frequency Series current Voltage protection SD700 FR 380- Second Without 0460 460A...

  • Page 15: Standard Ratings - 380Vac To 480Vac

    SD700FR SERIES POWER ELECTRONICS 2.2. Standard ratings – 380Vac to 480Vac STANDARD RATINGS 400 V Operation Temperature 50ºC Operation Temperature 40ºC HEAVY DUTY NORMAL DUTY CODE Motor 150% Motor 120% FRAME I(A) I(A) Power (kW) Overload Power (kW) Overload Rated...

  • Page 16: Standard Ratings - 525Vac

    SD700FR SERIES POWER ELECTRONICS STANDARD RATINGS 480 V Operation Temperature 50ºC Operation Temperature 40ºC HEAVY DUTY NORMAL DUTY CODE Motor 150% Motor 120% FRAME I(A) I(A) Power (kW) Overload Power (kW) Overload Rated Rated at 500VAC at 500VAC SD7FR0210 5X Y...

  • Page 17: Standard Ratings - 690Vac

    SD700FR SERIES POWER ELECTRONICS 2.4. Standard ratings – 690Vac STANDARD RATINGS 690 V Operation Temperature 50ºC Operation Temperature 40ºC HEAVY DUTY NORMAL DUTY CODE Motor Motor FRAME I(A) 150% I(A) 120% Power (kW) Power (kW) Rated Overload Rated Overload at 690VAC...

  • Page 18: Technical Characteristics

    [2] Harmonics are below the limits defined in IEEE519 for all I [3]: For operation frequencies higher than 100Hz consult Power Electronics. [4] SC: Shielded cable, USC: Unshielded Cable. Follow Power Electronics installation recommendations. For greater cable lengths, consult Power Electronics.
  • Page 19 SD700FR SERIES POWER ELECTRONICS SD700FR FREEMAQ REGENERATIVE 6 programmable, Active high (24Vdc), Isolated power supply DIGITAL INPUTS 1 PTC input, DIGITAL OUTPUTS 3 programmable changeover relays (250Vac, 8A or 30Vdc, 8A) 2 programmable and differential inputs. 0 – 20mA, 4 – 20mA, 0 – 10Vdc and ±10Vdc.
  • Page 20 SD700FR SERIES POWER ELECTRONICS SD700FR FREEMAQ REGENERATIVE CERTIFICATIONS CE, cTick , UL , cUL EMC Directive (2004/108/CE) ELECTROMAGNETIC IEC/EN 61800-3 COMPATIBILITY IEEE 519 LVD Directive (2006/95/CE) REGULATIONS IEC/EN 61800-2 General requirements IEC/EN 61800-5-1 Safety DESIGN AND CONSTRUCTION IEC/EN 60146-1-1 Semiconductor converters IEC60068-2-6 –...

  • Page 21: Reception, Handling And Transportation

    The SD700FR are carefully tested and perfectly packed before delivering. In the event of transport damage, please ensure that you notify the transport agency and Power Electronics: 902 40 20 70 (International +34 96 136 65 57) or your nearest agent, within 24hrs from receipt of the goods.
  • Page 22 SD700FR SERIES POWER ELECTRONICS Figure 4.1 Unpacking for frame 5 To unpack, unscrew the bolts that fix the wooden box with the pallet. Then, the drive is fixed to the pallet through the L shapes place in its four corners, unscrew all the fixation screws. Otherwise, if the cabinet is lifted, the pallet could cause damage.

  • Page 23: Mechanical Installation

    SD700FR SERIES POWER ELECTRONICS 5. MECHANICAL INSTALLATION CAUTION The installation must be done by qualified personal. Otherwise, the equipment can be damaged and lead to injury to people. 5.1. Environmental ratings It is recommended to follow the instructions of this manual to ensure the correct operation of the drive.

  • Page 24: Drive Mounting

    SD700FR SERIES POWER ELECTRONICS 5.2. Drive mounting This section provides guidelines to select the best mounting location to ensure the optimum performance, and cautions that you should follow to avoid injury and/or equipment damage. SD700FR drives are designed to be placed over a technical floor, vertically. The floor must guarantee a non-flammable, solid, plain and levelled surface to the drive, a minimum clearance around it and a smoothly cable access.

  • Page 25: Clearances

    The cabinets can be installed against a wall or back-to-back with another unit in their rear and side parts. However, Power Electronics recommends keeping a minimum passage distance of 800mm in the rear part of the cabinet. The following figure and table show the clearances for all the SD700FR.

  • Page 26: Cooling

    The heat sources inside the equipment correspond with the inverter and rectifier bridge (IGBTs), input filter and the output dV/dt filter. SD700 series present an overall efficiency higher than 97% at rated power, so the heat dissipation approximately corresponds to 3% of the input power.
  • Page 27 SD700FR SERIES POWER ELECTRONICS The installer must ensure that the indoor installation area is equipped with a suitable cooling system that is in accordance the ambient conditions of the drive (exhaust air vents, inlet gratings, air conditioning system, etc). The following figure and table provides the data for a correct cooling system dimensioning.

  • Page 28: Power Connection

    SD700FR SERIES POWER ELECTRONICS 6. POWER CONNECTION CAUTION Read carefully the following instructions for a correct electrical installation. Otherwise, it could cause damage to the equipment and lead to injury to people. 6.1. Basic configuration Proper peripheral devices must be selected and correct connections must be done to ensure proper operation.

  • Page 29: Topology

    SD700FR SERIES POWER ELECTRONICS 6.2. Topology The following scheme illustrates the SD700FR frame 5 internal power structure. Frames 6 on are implemented through the parallel connection of unitary frame 5 modules. Figure 6.2 SD700FR Topology SD700FR is based on an active in feed topology that substitutes the thyristor diode rectifier by an IGBT rectifier.

  • Page 30: Power Connection And Wiring

    The output IGBT inverter bridge generates the PWM wave that controls the motor performance (voltage, current, torque, etc.). SD700FR as the SD700 drives family by Power Electronics, integrate as standard dV/dt filters and a CLAMP system that reduces the dV/dt from 4000V/μs to 500V/μs - 800V/μs, therefore, it reduces the motor peak voltages, the common mode currents and the EMC emissions.
  • Page 31 SD700FR SERIES POWER ELECTRONICS As standard, the input and output terminals are made of tin plated copper. If they are oxidized prior to its installation, the connections will be poorly executed and will cause overheating. To avoid this effect is recommended to follow the next steps.
  • Page 32 SD700FR SERIES POWER ELECTRONICS Figure 6.7 Recommended cable bundling scheme CAUTION Line voltage (input supply) must never be connected to U, V and W terminals. Otherwise, the drive will be damaged. It is necessary that installer guarantee the correct observance of the law and the regulations that are in force in those countries or areas where this device is going to be installed.
  • Page 33 SD700FR SERIES POWER ELECTRONICS It is recommended to route in separately cable racks, trays or ducts, the following cable types: ▪ Single-wire signal or data cables with V< 60V. ▪ Single wire cable with 60V<V< 230V. ▪ Input power cables with low level of interferences 230V<V<1000V.

  • Page 34: Ground Connection

    SD700FR SERIES POWER ELECTRONICS 6.3.2. Recommended Cable Section for 690VAC Recommended Recommended Cable Section Cable Section I(A) Power (kW) per Phase for Earth Wire CODE FRAME Rated at 690VAC AWG / AWG / mm² mm² kcmil kcmil SD7FR0130 6X 3/0 – 300 70 –...

  • Page 35: Emc Requirements

    SD700FR SERIES POWER ELECTRONICS 6.5. EMC Requirements 6.5.1. Introduction The European EMC Directive defines electromagnetic compatibility as follows: the capability of an apparatus, an industrial plant, or a system to work satisfactorily in the electromagnetic environment without at the same time causing electromagnetic disturbance, which would be unacceptable to apparatus, industrial plant, or systems present in this environment.
  • Page 36 SD700FR SERIES POWER ELECTRONICS 6.5.2. SD700FR compliance SD700FR variable speed drives are designed for industrial (second environment) use. The use of radio frequency interference filters (RFI filters) and dV/dt filters as standard, and the correct installation following the recommendations within this manual, permits to achieve compliance with C3 category defined in IEC/EN 61800-3.

  • Page 37: Protections

    The EMC filters and long motor cables increase the ground leakage currents so the threshold response of the protection should be adjusted according to the relevant plant conditions. For additional information, contact with Power Electronics. 6.6.3. Motor thermal protection The drive includes a motor thermal protection that based on the motor performance parameters mathematically calculates the thermal reservoir of the motor.
  • Page 38 SD700FR SERIES POWER ELECTRONICS The drive includes as standard a PTC connection that permits to monitor the motor temperature. Once connected and configured the drive could either stop the motor or generate a warning signal. 6.6.4. Low Voltage Ride Through (LVRT)

  • Page 39: It Grids- Floating Earth Connection

    SD700FR SERIES POWER ELECTRONICS 6.6.5. Others The drive implements additional motor and drive protections such as power-loss ride through, automatic fly restart, high and low input and output voltage, pump overload and underload... For further information, consult Software and Programming manual.
  • Page 40 SD700FR SERIES POWER ELECTRONICS 6.8.2. Frame 6 Figure 6.13 Frame 6 – Power terminals [mm] POWER CONNECTION...
  • Page 41 SD700FR SERIES POWER ELECTRONICS 6.8.3. Frame 7 Figure 6.14 Frame 7 – Power terminals [mm] POWER CONNECTION...
  • Page 42 SD700FR SERIES POWER ELECTRONICS 6.8.4. Frame 8 Figure 6.15 Frame 8 – Power terminals [mm] POWER CONNECTION...
  • Page 43 SD700FR SERIES POWER ELECTRONICS 6.8.5. Frame 9 Figure 6.16 Frame 9 – Power terminals [mm] POWER CONNECTION...

  • Page 44: Control Connection

    SD700FR SERIES POWER ELECTRONICS 7. CONTROL CONNECTION 7.1. Wiring recommendations Before planning the installation, follow the next recommendations. The parallel cable routing should be minimized and the distance between the control wiring and the power wiring should be maximized. It is recommended to route control cables with different voltages in separately cable racks, trays or ducts.

  • Page 45: Control Board Terminals Description

    SD700FR SERIES POWER ELECTRONICS 7.2. Control board terminals description CAUTION Changes of control wiring or bridges should be performed at least 10 minutes after disconnecting the input power and after checking the DC Link voltage is discharged (below 30VDC). Otherwise, you may get an electric shock.
  • Page 46 SD700FR SERIES POWER ELECTRONICS Figure 7.5 Example of control terminals standard wiring Digital inputs can be configured individually or collectively. Analogue inputs can be configured as comparators. Details on varying standard configurations are available in the Software Manual. The following figure shows typical wiring configuration for a 3-wire start / stop push button system.
  • Page 47 SD700FR SERIES POWER ELECTRONICS SIGNAL DESCRIPTION Power supply for digital inputs. Short circuit and overload protected. (Maximum +24VDC, +24V_USER 180mA) Programmable Digital Input 1. Digital inputs are configured in the Input group. Their status can be displayed in the visualisation group. It is powered from terminal 1 or an external power 24VDC supply.
  • Page 48 SD700FR SERIES POWER ELECTRONICS 7.3. STO - Safe Torque Off The STO function is defined as follows: Power, that can cause rotation, is not applied to the motor. The frequency converter will not provide energy to the motor, which can generate torque.
  • Page 49 SD700FR SERIES POWER ELECTRONICS 7.3.1. Safety Integrity Level (SIL3- PLe) This assembly provide a highly reliable safety function. When the sensor (E-Push Button) is activated, the STO function interrupts providing energy to the motor. Therefore, it will stop the motor by its own inertia or will avoid any possible unexpected start.
  • Page 50 SD700FR SERIES POWER ELECTRONICS Example 2: SIL3 (PLe) Safety door opening stop for maintenance tasks with manual restart. This function is used to prevent an unexpected restart when a maintenance task is being carried out in a risk area. In this case, the relay’s safety inputs will be connected to a safety interlock switch placed in the door.
  • Page 51 SD700FR SERIES POWER ELECTRONICS 7.3.2. Safety Integrity Level (SIL1- PLc) This connection scheme provides an easy and cost effective solution for installations that not require the higher safety level requirements. In this case, the two NC contacts from the external push button are directly connected to the optional STO board.

  • Page 52: Connection With Atex Motors

    Power Electronics provides a solution for driving ATEX motors such as “Ex nA”, “Ex d” and “Ex p”, under the ATEX zone areas illustrated below. For different ATEX motor and zone combination, consult Power Electronics.

  • Page 53: Modbus Communication

    SD700FR SERIES POWER ELECTRONICS 8. MODBUS COMMUNICATION 8.1. Introduction To guarantee a correct operation of the drive, peripheral elements should be selected correctly and should be connected properly. A wrong installation and/or application could cause a wrong operation of the system or a reduction of the long life of the equipment, and its parts may be damaged. This manual should be read carefully and understood before proceeding.

  • Page 54: Hardware Technical Specifications

    SD700FR SERIES POWER ELECTRONICS 8.2. Hardware technical specifications Physical level 3 cables, optically insulated, half duplex, RS232 single ending Terminals 23 ➔ RS Common (0VDC) 24 ➔ RS232 Rx (receiving line) 25 ➔ RS232 Tx (transmitting line) Output signal level '1' logical ≤...

  • Page 55: Rs232 Connection

    SD700FR SERIES POWER ELECTRONICS 8.3. RS232 Connections The following diagram shows a common wiring for a RS232 connection: Figure 8.2 RS232 Connection 8.4. RS485 Connections The following diagram shows a common wiring for a RS232 connection RS485: Figure 8.3 RS485 connection...

  • Page 56: Commissioning

    SD700FR SERIES POWER ELECTRONICS 9. COMMISSIONING CAUTION Only qualified personal is allowed to commission the drive. Read and follow the safety instructions on the first pages of this manual. Otherwise, the equipment can be damaged and lead to injury to people.
  • Page 57 SD700FR SERIES POWER ELECTRONICS Connect the input power supply. Verify that the display is turned on and set the drive control parameters (Follow the instruction delivered in Software and Programming manual). Check line voltages displayed. Start the drive without motor using the display’s keyboard pushbutton “START”.

  • Page 58: Dimensions

    SD700FR SERIES POWER ELECTRONICS 10. DIMENSIONS INPUT VOLTAGE WEIGHT FRAME (kg) 380-480VAC 525VAC 690VAC SD7FR0210 5X Y B SD7FR0130 6X Y B SD7FR0180 7X Y B SD7FR0250 5X Y B SD7FR0150 6X Y B SD7FR0205 7X Y B SD7FR0275 5X Y B SD7FR0170 6X Y B Figure 10.1 Dimensions frame 5 [mm]...
  • Page 59 SD700FR SERIES POWER ELECTRONICS INPUT VOLTAGE WEIGHT FRAME (kg) 380-480VAC 525VAC 690VAC SD7FR0580 5X Y B SD7FR0425 7X Y B SD7FR0385 6X Y B SD7FR0650 5X Y B SD7FR0470 7X Y B 1000 SD7FR0460 6X Y B SD7FR0720 5X Y B SD7FR0535 7X Y B Figure 10.3 Dimensions frame 7 [mm]...
  • Page 60 SD700FR SERIES POWER ELECTRONICS INPUT VOLTAGE WEIGHT FRAME (kg) 380-480VAC 525VAC 690VAC SD7FR1150 5X Y B SD7FR0750 6X Y B SD7FR0845 7X Y B SD7FR1260 5X Y B SD7FR0840 6X Y B 2100 SD7FR0950 7X Y B SD7FR1440 5X Y B SD7FR0950 6X YB Figure 10.5 Dimensions frame 9 [mm]...
  • Page 61 SD700FR SERIES POWER ELECTRONICS INPUT VOLTAGE WEIGHT FRAME (kg) 400-480VAC 525VAC 690VAC SD7FR2200 5X Y B SD7FR1500 6X Y B SD7FR2005 7X Y B 3600 SD7FR2500 5X Y B SD7FR1800 6X Y B Figure 10.7 Dimensions frame 11 [mm] DIMENSIONS...

  • Page 62: Maintenance

    SD700FR SERIES POWER ELECTRONICS 11. MAINTENANCE SD700FR drives consist of advanced semiconductor devices. Temperature, humidity, vibration and deteriorated components can reduce their efficiency. To avoid any possible irregularity we recommend making periodic inspections. 11.1. Warnings ▪ Be sure to remove the input power while performing maintenance.
  • Page 63 SD700FR SERIES POWER ELECTRONICS Period Inspection Instrument of Inspection Inspection method Criterion element Measurement Have fluid leakages been observed? Is the capacitor well Visual check. No anomaly Instrument Correct capacitor fastened? Measure the capacitance with Capacitance higher than measuring dilation a proper instrument.

  • Page 64: Accessories

    For Frames 6, 7, 9 and 10 of SD700FR. Interior Assembly. External 24V Power Supply. SD7ES08I For Frame 8 and 11 of SD700FR. Interior Assembly. Kit 3 meters Extender for Display. Kit 5 meters Extender for Display.  Consult availability with Power Electronics. OPTIONAL EQUIPMENT...

  • Page 65: Communication Boards

    SD700FR SERIES POWER ELECTRONICS 12.2. Communication boards SD700FR family is compatible with the most commonly used communication protocols (Profibus-DP, DeviceNet, Modbus TCP, Ethernet IP, N2 Metasys, CAN Open..), thanks to its optional boards. Figure 12.1 Example of Profibus optional board...

  • Page 66: Ce Marking

    13.1. EMC Directive The EMC Directive defines the requirements for immunity and emissions of electrical equipment used within the European Union. SD700 Series drives are in accordance with the directive IEC 61800- 3:2004 about adjustable speed electrical power drive systems.

  • Page 67: Declaration Of Conformity Ce

    DECLARATION OF CONFORMITY CE The Company: Name: POWER ELECTRONICS ESPAÑA, S.L. Address: C/ Leonardo Da Vinci, 24-26, 46980 Paterna (Valencia) Telephone: +34 96 136 65 57 Fax: +34 96 131 82 01 Declares under its own responsibility, that the product: Variable Speed Drive for A.C.
  • Page 68 ZEALAND • Tel. (+64 3) 379 98 26 Fax.(+64 3) 379 98 27 Power Electronics Corp UK Ltd • Well House • 80 Upper Street • Islington • LONDON N1 ONU • UNITED UNITED KINGDOM KINGDOM Tel. 00441494370029 • Fax. (+34) 961 318 201 • Email: uksales@power-electronics.com UNITED Power Electronics USA Inc.
  • Page 69 www.power-electronics.com...

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