gala gar Tig 3200 ACDC Technical Instruction Manual
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gala gar Tig 3200 ACDC Technical Instruction Manual

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Gala Tig 3200 ACDC
GB
TECHNICAL INSTRUCTIONS MANUAL.
Gala TIG 3200 ACDC
Ref. 470.00.000
(3Ph 400 V; 50/60Hz)
THIS EQUIPMENT MUST BE USED BY PROFESSIONALS. TO ASSIST YOUR
GB
WORK, CAREFULLY READ THIS MANUAL.
Jaime Ferrán 19 50014 ZARAGOZA (Spain)
TLF.-34/976473410 FAX.-34/976472450
M-47017047V0_gb

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  • Page 1 Gala Tig 3200 ACDC TECHNICAL INSTRUCTIONS MANUAL. Gala TIG 3200 ACDC Ref. 470.00.000 (3Ph 400 V; 50/60Hz) THIS EQUIPMENT MUST BE USED BY PROFESSIONALS. TO ASSIST YOUR WORK, CAREFULLY READ THIS MANUAL. Jaime Ferrán 19 50014 ZARAGOZA (Spain) TLF.-34/976473410 FAX.-34/976472450...
  • Page 2 TIG 3200 AC/DC...
  • Page 3 TIG 3200 AC/DC MAIN MENU. 1. GENERAL DESCRIPTION. TECHNICAL CHARACTERISTICS………………………………………………………………………......Pág.4 1.1. SERIAL ACCESORIES INCLUDED ..............................Pág.4 2. TRANSPORTATION AND INSTALLATION…………………………………………………………………………………………………………………………Pág.5 2.1. TRANSPORTATION AND PACKING………………………………………………………………………………………………………………………….Pág.5 2.2. ELECTRICAL POWER SUPPLY ………………………………………………………………………………………………………………………… Pág.5 2.3. LARGE-WIDE INSTALLATION OF WELDING PLATE…………………………………………………………………………………………………. Pág.6 2.4. ELECTRICAL INSTALLATION TO ELECTROGEN…………………………………………………………………………………………………… Pág.6 2.5.

  • Page 4: General Description. Technical Characteristics

    TIG 3200 AC/DC 1. GENERAL DESCRIPTION. TECHNICAL CHARACTERISTICS. Industrial equipment of lastest generation inverter technology for welding by TIG processes DC, TIG AC and coated electrode MMA. Modular package with cooling possibility. Suitable for TIG welding of all materials, especially stainless steels and all types of aluminum and their alloys, on applications where great quality of finish and precision are required, as well as a reduction of the thermal and deformation contribution.

  • Page 5: Transportation And Installation

    TIG 3200 AC/DC TRANSPORTATION AND INSTALLATION. ¡HANDLE CAREFULLY THE EQUIPMENT, IT INCREASE ITS OPERATIONAL FUNCTION! 2.1. TRANSPORTATION AND PACKING In transport blows and abrupt movements must be avoided. The packaging must be protected from water. 2.2. ELECTRICAL POWER SUPPLY Electric installation of this equipment must be attended by qualified professionals following the rules in force. The site must meet the following requirements: Place: Dry and ventilated.
  • Page 6 TIG 3200 AC/DC 2.3. LARGE-WIDE INSTALLATION OF WELDING PLATE. TIG 3200 AC/DC SIGHTING LENGTH SECTION If necessary to use a longer supply hose or the connection to an extension cord, keep in mind the values on this <10 m 4 mm table.

  • Page 7: Methods Of Use

    TIG 3200 AC/DC 2.5. METHODS OF USE Equipment withrefrigeration Equipment without cooling Equipment withrefrigeration Equipment without cooling + Transport car + Workstation + Transport car + Cold thread feeder Reference Description ● ● ● ● 47000000 TIG 3200 AC/DC ● 51712090 Workstation ●...

  • Page 8: Operating Controls

    TIG 3200 AC/DC START UP. OPERATION AND SETTINGS. On this chapter will develop the control process systems, so as the regulation of equipment values as well. 3.1. OPERATING CONTROLS. REAR VIEW FRONT VIEW ICON DESCRIPTION ICON DESCRIPTION Control Panel. Display Feeding hose.
  • Page 9 TIG 3200 AC/DC 3.2. LAY-OUT OF INSTALLATION TIG. We can use our equipment independently or with external cooling systems. Especially, we recommend the use of refrig- erated installations for alternating current (aluminum) welding, since the heat absorbed by the torch is much higher than that supported in direct current (carbon and stainless steels).
  • Page 10 TIG 3200 AC/DC 3.2.2. TIG INSTALLATIONS WITH COOLING. It is recommended to perform this type of configuration for in-process welding applications TIG DC above 200 amps and TIG AC at any intensity range.  To all welding processes TIG, alternating current welding including, we recommend connecting the torch to negative ...
  • Page 11 TIG 3200 AC/DC 3.3. INSTALLATIONS MMA. We will installing according the recommended polarity by the electrode manufacturer. Taking as an example an instal- lation with reverse polarity (electrode +).   Connecting the electrode holder clip to positive terminal B1 and the grounding to negative B2.

  • Page 12: Power-On Sequence

    TIG 3200 AC/DC 3.4. POWER-ON SEQUENCE. On this chapter we will develop the selection process, so as the regulation of the control values of this equipment as well. When turn on our computer, it will perform an initial check with the configuration installed in. We can see on the power- on screen the configured parameters: below we itemizing the appearance sequence of home screen icons: ICON...

  • Page 13: Main Menu Screen

    TIG 3200 AC/DC 3.5. MAIN MENU SCREEN. The Home screen or Main Menu allows to the user to select the desired welding process, as well as the setting of equipment configuration parameters. LABEL ACTION Welding mode input TIG DC Welding mode input MMA Welding mode input TIG AC Input to SETUP Configuration ON THIS SCREEN WE WILL VISUALIZE THE PRODUCT IDENTIFICATION DATA:...
  • Page 14 TIG 3200 AC/DC 3.6. SETUP EQUIPMENT CONFIGURATION. Prior to the use the equipment it is recommended to adjust the parameters of configuration of the equipment to our preferences of use. LABEL ACTION Back to Main Menu Parameter selection to be modified. (Illuminated bar). Parameter modification.

  • Page 15: Language Selection

    TIG 3200 AC/DC 3.6.1. LANGUAGE SELECTION. Start selecting our configuration language. Appearing in the identification bar the representative flag of the selected language. ICON DESCRIPTION REGULATION E2 Spanish language selection Spanish English language selection English French language selection French Deutsch language selection Deutsch Italian language selection Italian...

  • Page 16: Access Restrictions

    TIG 3200 AC/DC 3.6.3. SAFETY LEVEL SELECTION. The parameter setting limits the available actions to the user by action area. Password is not required for consigning access, only level selection. ICON REGULATION E2 DESCRIPTION DESCRIPTION Allows modification of all available parameters. •...
  • Page 17 TIG 3200 AC/DC 3.6.4. ACTIVATION SYSTEM TENSION REDUCTION (VRD) This protection system for the welding personnel allows arc ignition in electrode welding with a safety vacuum voltage. Confirmation question for activation is required: ACTION Cancel Confirm 3.6.5. ACTION 2nd PUSH BUTTON TORCH. When using torches with a double pushbutton system, we can choose the action controlled by the secondary pushbutton: REGULATION E2 DESCRIPTION...

  • Page 18: Process Selection

    TIG 3200 AC/DC 4. PROCESS SELECTION. The home screen or Main Menu allows the user to select the welding process. LABEL ACTION Welding mode input TIG DC Entrada a modo soldadura MMA Entrada a modo soldadura TIG AC ON THIS SCREEN WE WILL VISUALIZE THE PRODUCT IDENTIFICATION DATA: •...

  • Page 19: Control Panel

    TIG 3200 AC/DC 4.1. CONTROL PANEL. The control interface will be adapted to each screen configurations. In order to facilitate the control and regulation of the equipment the front panel uses selection labels with illustrative icons. Here we identify the different elements that will make up your design and facilitate your understanding. AREA DESCRIPTION ACTION...
  • Page 20 TIG 3200 AC/DC 4.1.1. IDENTIFICATION AREA. At all times we can visualize the current configuration of our equipment. Appearing exclusively the icons of each process and configuration. POSICIÓN 1: PROCESO SOLDADURA ICON PROCESS ELECTRODE TIG DIRECT CURRENT TIG ALTERNATING CURRENT TACK BITACK TACK...
  • Page 21 TIG 3200 AC/DC 4.1.2. PROGRAMATION AREA. From this área we have Access to the main programming parameters. ACTION Back to the main menu Program File Access Access to Operation Mode Access to Cycle Parameters 4.1.3. REGULATION AREA. To simplify the equipment operation, each screen areas will be completed exclusively with the available options for each selected process and configuration.

  • Page 22: Tig Dc Welding

    TIG 3200 AC/DC 5. WELDING TIG. Welding with tungsten electrode or wolfram electrode, also known as TIG (Tungsten Inert Gas), GTAW or process 141, take part of the arc welding processes. Therefore, we must bear in mind the fundamental principles of the process before beginning the requested welding work.
  • Page 23 TIG 3200 AC/DC 5.1.1. TIG DC PROCESS– SELECTION OPERATION MODE. Starting from the standard configuration, we ac- cess at the OPERATION MODE menu, where we can select different welding and arc types. TABLE 3 (DC) WELDING Fast spot Time beads Beads intervals Bead of spots METHOD...
  • Page 24 TIG 3200 AC/DC 5.1.2. TIG DC PROCESS– STANDAR ARC. This weld mode start and end is controlled by the torch pulsation system. (See Operation Mode for selection - Cycle Parameters to display). Arc is standard DC. ACTION DESCRIPTION Back to Main Menu Access to Program File Access to Operation Mode Access to Cycle Parameters...
  • Page 25 TIG 3200 AC/DC 5.1.2.1. TIG DC PROCESS – STANDAR ARC – CONTINUOUS MODE – 4TS. This torch pulsation mode allows to use a 2nd welding current (Control I₂s) that it will be managed after pressing the torch button. ACTION DESCRIPTION Back to Main Menu Access to Program File Access to Operation Mode...
  • Page 26 TIG 3200 AC/DC 5.1.3. TIG DC PROCESS – STANDAR ARC – SPOT MODE. This mode allows to realize weld beads of a specific time (TON Control). ACTION DESCRIPTION Back to Main Menu Access to Program File Access to Operation Mode Access to Cycle Parameters Accessing to specific cycle of selected mode.
  • Page 27 TIG 3200 AC/DC 5.1.4. TIG DC PROCESS – STANDAR ARC –INTERVAL MODE. This operation mode allows the realization of consecutive weld beads, with pulsed arc and space between them (TOFF Control) and a specific time (TON Control). ACTION DESCRIPTION Back to Main Menu Access to Program File Access to Operation Mode Access to Cycle Parameters...
  • Page 28 TIG 3200 AC/DC 5.1.5. TIG DC PROCESS – PULSED ARC. This type of arc has the purpose of obtaining a greater control over the welding. The result is a succession of 2 intensities that overlap as a cord, it guaranteeing in each impulse the penetration and partial solidification of it. The background intensity (Control Ib in cycle parameters) serves to preheat and condition the bath, while the peak (Control I₂) will cause the material to melt.
  • Page 29 TIG 3200 AC/DC 5.1.6. TIG DC PROCESS – PULSED ARC - SPOT MODE. This operation mode allows the realization of weld beads, with pulsed arc, of a certain time (Control TON). The control of the pulsed frequency (Control Fpulse) set the number of times the intensity changes per second. ACTION DESCRIPTION Back to Main Menu...
  • Page 30 TIG 3200 AC/DC 5.1.7. TIG DC PROCESS – PULSED ARC - INTERVAL MODE. This mode of operation allows the realization of consecutive weld beads, with pulsed arc, with space between them (TOFF Control) and a certain amount of time (TON Control). The pulsed frequency control (Fpulse Control) set the number of times the intensity changes per second.
  • Page 31 TIG 3200 AC/DC 5.1.8. TIG DC PROCESS – DOUBLED PULSED ARC. This arc combines two welding intensities (Control I2 DBP), both with pulsed arc (Control Fpulse), alternated in a defined time (Control Frequency BP). On this way we can obtain cords with surface finishes to our necessity. ACTION DESCRIPTION Back to Main Menu...
  • Page 32 TIG 3200 AC/DC 5.1.9. TIG DC PROCESS –TACK MODE. Fast spotwelding system ideal for low thickness sheets where the special priming system allows a point execution with maximum precision in its location. The thermal input is minimized by the use of a Tack electric arc, for a short time (Control Ton).
  • Page 33 TIG 3200 AC/DC 5.1.10. TIG DC PROCESS –MULTITACK MODE. This function makes possible to minimize the thermal input at the junction of two pieces by a seam. A "TACK" short-term control (DCL TACK) control chain is created in order to allow a cooling between points. This process minimizes defor- mation of material.
  • Page 34 TIG 3200 AC/DC 5.1.11. CYCLE PARAMETERS –TIG DC PROCESS. From this screen we will set the values that define the welding cycle. The cycle chart and the parameter selection table (Table 4) they will change depending on the selection of welding mode. ACTION DESCRIPTION Move out to source process...
  • Page 35 TIG 3200 AC/DC 5.1.11.1. CYCLE PROCESS - FLOWCHART TIG DC. Selected Parameter Selected Segment Parameter not selected Segment not selected Identification Parameter ARC STD – CONTINUOUS MODE / INTERVAL TORCH MODE 2T TORCH MODE 2TS TORCH MODE 4T TORCH MODE 4TS ARC PULSED –...

  • Page 36: Tig Ac Welding

    TIG 3200 AC/DC 5.2. TIG AC WELDING. It is used in welding of aluminum (and its alloys) and of magnesium with high currents. During the positive cycle, the oxide that covers the material is ruptured, while during the negative cycle the electrode is cooled favoring a good pen- etration, because of increases the contribution of heat in the part that is welded.
  • Page 37 TIG 3200 AC/DC 5.2.1.1. TIG AC PROCESS– SELECT WAVE TYPE AC. From OPERATION MODE MENU, we can select different types waves that will allow the total management of the welding arc. By negative cycle (-) we mean the emission phase of current from tungsten, where heat is concentrated on the piece increasing the penetration and solder-hard speed.
  • Page 38 TIG 3200 AC/DC 5.2.2. TIG AC PROCESS – STANDAR ARC. In this mode the welding start/end is controlled by the torch pulsation system. (See Operation Mode for selection - Cycle Parameters for display), the arc is standard AC TIG AC. We can regulate the frequency of alternating current (FAC Control), besides adjusting the wave balance (Balance Con- trol) and adapting the penetration of the cord (Penetration Control).
  • Page 39 TIG 3200 AC/DC 5.2.3. TIG AC. PROCESS – STANDAR ARC – SPOT MODE. This mode of operation allows the realization of welding beads under certain time (Control TON). We can regulate the alternating current frequency (FAC Control), besides adjusting the wave balance (Balance Control) and adapting the cord penetration (Penetration Control).
  • Page 40 TIG 3200 AC/DC 5.2.4. TIG AC PROCESS – STANDAR ARC - INTERVAL MODE. This mode of operation allows the realization of consecutive weld beads, with space between them (Control TOFF), of a determined time (Control TON). We can regulate the alternating current frequency (FAC Control), besides adjusting the wave balance (Balance Control) and adapting the penetration of the cord (Penetration Control).
  • Page 41 TIG 3200 AC/DC 5.2.5. TIG AC PROCESS – PULSED ARC. This type of arc has the purpose of obtaining a greater control over the welding contribution. The result is a sequence of 2 intensities that overlap as a cord. The pulsed regulation frequency (FHz) will be performed from Table 4 (See AC Cycle Parameters).
  • Page 42 TIG 3200 AC/DC 5.2.6. TIG AC PROCESS – PULSED ARC - SPOT MODE. This mode of operation allows the realization of weld beads, with pulsed arc, of a certain time (Control TON). The regulation of the pulsed frequency (FHz) will be made from Table 4 (See Cycle Parameters AC). We can regulate the frequency of the alternating current (FACControl), besides adjusting the wave balance (Balance Control) and adapting the cord penetration (Penetration Control).
  • Page 43 TIG 3200 AC/DC 5.2.7. TIG AC PROCESS – PULSED ARC - INTERVAL MODE. This mode of operation allows the realization of consecutive weld beads, with pulsed arc, with space between them (TOFF Control) and of a determined time (TON Control). The regulation of pulsed frequency (FHz) will be made from Table 4 (See AC Cycle Parameters).
  • Page 44 TIG 3200 AC/DC 5.2.8. TIG AC PROCESS – DOUBLE PULSED ARC. This arc combines two welding intensities (I2 DBP Control), both with pulsed arc (Fpulse Control), alternated in a defined time (frecuency BP Control). On this way we can obtain cords with surface finishes according our needs. We can regulate the alternating current frequency (FAC Control), besides adjusting the wave balance (Balance Control) and adapting the penetration of the cord (Penetration Control).
  • Page 45 TIG 3200 AC/DC 5.2.9. TIG AC PROCESS – MIXED ARC. This arc combines one phase in alternating current with another phase in direct current. We will define the number of alternating current cycles to be carried out (AC Voltage Control) and adjust the percentage of the DC wave time with respect to the AC wave (Control% DC).
  • Page 46 TIG 3200 AC/DC 5.2.10. CYCLE PARAMATERS –TIG AC PROCESS. From this screen we will set the values that define the welding cycle. The cycle chart and the parameter selection table (Table 4) will change depending on the selection of welding mode. ACTION DESCRIPTION Go to the source process...
  • Page 47 TIG 3200 AC/DC 5.2.10.1. CYCLE GRAPHICS –TIG AC PROCESS. Selected Parameter Selected Segment Parameter not selected Segment not selected Identification Parameter ARC STD –CONTINUOUS MODE / INTERVAL TORCH MODE 2T TORCH MODE 2TS TORCH MODE 4T PULSED ARC – CONTINUOUS MODE / INTERVAL TORCH MODE 2T TORCH MODE 2TS TORCH MODE 4T...
  • Page 48 TIG 3200 AC/DC 5.2.10.2. VAULT CREATION MODE. The cap forming mode generates the precise rounding of tungsten prior to welding by process TIG AC. To activate the system, select ON on parameter CALOTA CREATION, it can be regulated Ø CALOTA on auto mode, or by nominal diameter wanted.
  • Page 49 TIG 3200 AC/DC 5.2.10.3. INDICATION Ø OF VAULT (CALOTA). In all TIG AC processing modes, a display will indicate a recommended diameter tungsten for the selected welding strength. Additionally it will inform of influence of intensity on the selected calota diameter. If determined the diameter of shell creation is automatically performed, instead of diameter appears AUT.

  • Page 50: Welding Mma

    TIG 3200 AC/DC 6. WELDING MMA. Coated electrode welding, also known as MMA (Manual Metal Arc), SMAW or process 111, take part of the arc welding processes. Therefore we must bearing in mind the fundamental principles of the process before beginning the requested welding work.

  • Page 51: Hold Mode

    TIG 3200 AC/DC 6.1. ADJUSTMENT MMA. ACTION DESCRIPTION Back to Main Menu Access to Program File Access to Cycle parameters Access to dynamic arc adjustment. Select secondary correction. Adjusts% arc reinforcement during priming. Modify Main Correction Adjusts% arc reinforcement during welding. Modify Master Value Adjusts the welding current.

  • Page 52: Program File

    TIG 3200 AC/DC 8. PROGRAM FILE. From this screen we will be able to manage the file of welding programs for TIG process that it is available in the equipment. ACTION DESCRIPTION Go to source process Back to vacuum regulation screen. Check Archive Access the program query list.
  • Page 53 TIG 3200 AC/DC 8.1. SAVE FILE. Once the welding modes and parameters have been adjusted, we can generate program files for this regulation to be available in future applications, if we want. ACTION DESCRIPTION Go to source process. Changes are not saved. Save program.
  • Page 54 TIG 3200 AC/DC 8.2. CONSULT FILE. File management will be done through a selection table which allows the global visualization of all available files. ACTION DESCRIPTION Exit. Back to File Menu. Sort. Sort alphabetically by Program No., description or group Select Program.

  • Page 55: Upload File

    TIG 3200 AC/DC 8.3. UPLOAD FILE. The program upload will be carried out by means of a selection table which allows the global visualization of all the available files. ACTION DESCRIPTION Exit. Changes are not saved. Upload program. Upload the selected program. Sort.

  • Page 56: File Play Mode

    TIG 3200 AC/DC 8.3.1. FILE PLAY MODE. The file playback mode will indicate the program data and allows a full display and adjustment of program parameters. ACTION DESCRIPTION Exit. Program ask if save changes. We make a saving routine to generate a program Access to Program File.

  • Page 57: Maintenance Operations. Recommendations

    TIG 3200 AC/DC 9. MAINTENANCE OPERATIONS. RECOMMENDATIONS. In order to provide a long life to the equipment, we must follow a basic maintenance rules. Heed these recommenda- tions. A GOOD MAINTENANCE CAN AVOID A LARGE PERCENTAGE OF FAILURES. 9.1. MAINTENANCE. GENERAL RECOMMENDATIONS. Before performing any operation on the machine or welding cables, we must set the machine switch to "O"...
  • Page 58 TIG 3200 AC/DC 10. ANOMALY. PROBABLE CAUSES. POSSIBLE SOLUTIONS. SYMPTOM. ANOMALY PROBABLE CAUSE. POSSIBLE SOLUTION. 1. Note that the voltage at the input of the machine exists; otherwise it is necessary to change the socket. It is convenient to observe if there are any magnetothermal "jumped ". GENERAL PROBLEM.

  • Page 59: Security Measures

    TIG 3200 AC/DC 11. SECURITY MEASURES. These equipment requires a maximum responsibility in its use and maintenance. Read safety chapter carefully. So as the rest of this instruction manual as well. It will depend the correct use of this equipment. Only specialized personal can operates this equipment.
  • Page 60 It also does not include installation or start-up, cleaning or replacement of filters, fuses and refrigerant or oil loads. If the product proves to be defective in the warranty period, GALA GAR undertakes to repair it without any additional charge, except for damages suffered by the product resulting from accidents, improper use, misuse, improper accesso- ries, service unauthorized or unrealized product modifications not performed by GALA GAR.
  • Page 62 400V ACP 0VA CP CN1 1 G ND S 24 VDC GND 12V 0VACTS 12 VDC S ER B 230V ACT S S ER A 0VACT 230V ACT CN1 0 CN12 400V ACT...
  • Page 63 REPUESTOS. TIG 3200 AC/DC HR:47000000 V0 REF: PARTS LIST. TIG 3200 AC/DC 13-11-15 470.00.000 LISTE DES PIÈCES. TIG 3200 AC/DC 3Ph- 400V ; 50/60 Hz...
  • Page 64 REPUESTOS. TIG 3200 AC/DC HR:47000000 V0 REF: PARTS LIST. TIG 3200 AC/DC 13-11-15 470.00.000 LISTE DES PIÈCES. TIG 3200 AC/DC 3Ph- 400V ; 50/60 Hz Nº REF. DESCRIPCION Nº REF. DESCRIPCION 66013002 FRENTE ANTERIOR/POSTERIOR PLASTICO D-GPS 44016092 FILTRO EMI 3PH-35A 65916065 RACOR CONEXION ACODADO H 1/8"...
  • Page 65 HOJA MONTAJE ANTORCHA GT 3200 AC / DC 25-4-16 Ref: 470.17.080 V0 Ref: 470.17.080/V0...
  • Page 66 TIG 3200 AC/DC NOTES...
  • Page 67 FABRICACIÓN Y VENTA DE APARATOS DE SOLDADURA AUTÓGENA, ELÉCTRICA Y FABRICACIÓN Y VENTA DE APARATOS DE SOLDADURA AUTÓGENA, ELÉCTRICA Y FABRICACIÓN Y VENTA DE APARATOS DE SOLDADURA AUTÓGENA, ELÉCTRICA Y FABRICACIÓN Y VENTA DE APARATOS DE SOLDADURA AUTÓGENA, ELÉCTRICA Y CONSTRUCCIONES ELECTROMECÁNICAS.

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