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ICON Health & Fitness Proform 520 Schematic Diagrams page 2

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Tread
m
ill Specifications
>=-,-a?a2
Pi'c::
-':
5
2l
0-10
MPr:
0-10% Power
;: -:
2.5
HP Motor
250 lb. Max. UserWe,g.^:
15
Amp
Circuit
Breaker
120
VAC
60
Hz
Power Board
LEDs
The PB-12i
power board has
fourtroubleshooting
LEDs
to
assist the technician when servicing the treadmill.
Not all LEDs
are
mounted on
some
power boards. The
meaning of each
of
these
t-If,s
rs
as
.olic'rvs
120V-
This LED
iignis::
::
:aie:he
cc,,,e..:a-l
s
receiving
120
VAC.
lt
viiil
iigr.n
y,:en
:ne
treaJa-
s
plugged
in and
the
main onioff switch
where the
po,ver
cord enters
the treadmill
is
tumed
on.
+9V-
This
LED lights
to
indicate
the
power board
is
generating
the
g
VDC
necessary
to
power
the console.
lt
must
always
light when
the
120
VAC LED
is
tit.
P\ AI- This
LED monitors
the
speed control
signal
being
sent
from the
console. This signal passes
through
the
Dov/er
board
on
its
way to
the
motor
controller The
LED
\rytii
begin
to
fllcxer wnen treaomril
speed
s
set
aoove
0.0
ItrlPH
and
turn
off
when the
treadmill
is
stopped.
+5V- This LED lights
to
indicate
the
power board
is
generating
the
5
VDC
necessary
to
power
the
optic
switches. lt
must atways
tight
when
the
120
VAi
LED
is
tit.
Error Code
This console features
an
Error Code that
when
the
console
fails
a
self-test.
E6-
Checksum
Error. This error indicates
the console
has
failed an
internaltest.
Unplug the treadmill for 30 seconds
and
try
again.
lf
it reappears, replace
the
console.
MC-60 SCR
Motor Controller
LEDs
The
MC-60 motor controller has
four
LEDs that
can
be used
to
help
troubleshoot
electrical problems wjth ihis
treadmill.
Each LED, and its meaning,
will
be
described:
D6- Labeted
'SCR.'
tt indicates that
ihe SCR
is
triggering
on
the controller.
lf
this
light is out, no vottage witt O;
sent to
the
motor. This LED
will
vary in brightness
SERVICE HISTORY
SERVICE PERFORMED
Calibration
Mode
Th s
€.scte
has a
€libration
mode to
a$ist
the
tecrr.:1
rn
trcubleshco:inE
To
entet
thrs mode,
pre$
and hold
the
S:..
a^!
Speed
l'
5uttons w,hile
in-rting
the
slety
key.
The.e
are
fLve
levels
to this
mode.
N4ove
from one
le,e
:.
the
next by
pre$
ng
the Slop
button. Exit
this
mode at any
t
f,e
./
removing the
sfety
key
Level
1-
This
level
displays
how the @nsole has been
@nirg
ured to
operate lt
als
displays
the
nurerica
va ue
oi
each buttcn as it
is
preswd
T VE
(Le'1
'/.
.t:
" ---:.'.'.'
::ii::
:-: :'
T
\/tr
/t ^-
i
rEr1,j
.,-=-.J
aj:,f,-e:-
SPEED
(rei',/,\-ttat-.-*
S:e- 'J
SPEED
(R19h:
%),
tra --n
lcirne
10
CALS-
Roller
sae
1 9'
DISTANCE-
Soltrere
code
verspn
Level 2- Th s level is
u*d
to
calibrate
the
incline and speed of
the
treadmill. To
calibrate
incline, press either
/rcloe
button. The
treadmill will
calibrate
itself. To calibrate speed,
pre$
and
hold
the
Speed
button
until
the
Distance window displays an 85%
speed signal. Adjust
the
IMAX
SpD
pot on the
@ntroler
until
the
Speed Wndow dlsplays
1O
O
pre$
Speed
V
and
ailowthe
'_::':-
::
.':-e':
,::^:
o.:
1.
"
-',':-
_::
_:
--<_
:>^as
:=-.:
S:::l
::-:
s:eea
i'iis:-e2.-
:-'-!
-3
re
calib.aiio^
- :
-
_
5e
's
a(L,e
: , --:s
:_
53
.S
3ctve
I
S-r'.1=
l-rreni
pt\4.4 speeo
s!^: a H5
-eie
:-
-.
s e!e
I
ghts each L=D
f.
::a
--s.
e
:n
crder.
The
Speed
bultc.s
:o.r'ol
:he
soeel
oi.-e
r:9nlril.J:e--
-j .E
.estartsthe
t;ghting
routine and toggles
al
LEDs on e?a
.-
-.ilne
V
laogles
matri
roft
on
and
off
Level 4-
This
level disp ays the
tctal
i
-re
3-6
Drstance of the
treadmill.
lt also
shov6 the
curent
units
of
reasLremeii
T
1,4E,
Total t me in hours
SPEED-
Unitsr'E'=English,'rn':meiric
CALS-
'd'
if Demo mode turned on,
e
se blank
DISTANCE-
Total
dlstance
in
mitE
Level 5- Functional Test.
This
level
allore
the treadmill
to
be
t6ted
wtlile
strll
in
calibration
mode. The treadmill will run normally after
the Slarl
button is
presed,
but
ihe
displays
willshowdiflerent
information.
TIME-
Elapsed
Tire
SPEED- Speed the
tr€dmilt
is set
to
run
DIST -
Cutrent
PWN4
speed control signal output,O-85,
CALS.
act-r'
<Fed
the
t.€o-ill
rS.--nrng
depending
on
the
speed
setting.
lf
this
LED
does
not
iight
when
the safety
key is inserted
and
D7 is
lit,
the
controller
will
need
to
be replaced.
D7- Labeled "SPD
CTRL."
lt indicates
a
speed control
signal
is being received from
the
console.
The
LED
iv:il flicker as
the
speed signal is received.
lf
this
LED
Jces
not light when speed
is
set above 0.0
MpH,
but
D'11
does,
it indicates
a
problem with the speed wires
or console wires.
D'1
1-
Labeled "+12V."
This
LED indicates the
controller
is
outputting
12
VDC to the
speed
pot.
tf
this
LED does
not light when
voltage
is applied, replace the
controller.
D16-
Labeled'CUR
LtM."
This
LED tights
only
rvhen
ihe
amperage
draw
of
the treadmill
is
-:a:
.:-e
t,_-r-e^:
,,,,,,.
>c.i,iiJ. ,;:i,S _=_ ..j,::S:-=que::.,
: -.::;::S:
wom walking
beh or board, or
a
tight
waiking
or
drive
belt.
Units
of
Measurement
The units
of
measurement can be changed
between English and Metric
in
the
User lnformation Mode.
Enterthis
mode by pressing down
the
Sfop button while
inserting
the
key. The Speed window
will
display either
E
for
English
or
m
for metric units of measurement.
toggte
between the two
settings
by pressing
the
Speed
A
button.
Demo Mode
The
console
has
a
demo built into
its
software.
The demo mode loops
the
console dispiay
through
a
lighting routine when the
treadmill
is plugged in,
but
the
key is not inserted.
All
button presses are
disableO.
To disable
this
mode, enter
the
User lnformation
mode
by
pressing down
the
Sfop button
while
inserting the
key. The Calories
window willdisplay
a ,d'
if
demo
mode
is
active. Press
the
Speed
V
button to toggle
the
mode on and
off
.

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