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Related Manuals for Magnum MIG200L PRO DUAL PULSE
Summary of Contents for Magnum MIG200L PRO DUAL PULSE
- Page 1 OPERATION MANUAL MIG200L PRO DUAL PULSE...
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Page 2: Table Of Contents
OPERATION MANUAL Contents SAFETY ....................... 1 CAUTION ......................3 MIG-200L TECHNICAL DATA ................ 5 MIG INSTALLATION ..................6 LIFT TIG INSTALLATION ................. 9 MMA INSTALLATION ..................10 OPERATION PANEL INSTRUCTION ............11 MEMORY FUNCTION ..................12 LIFT TIG SETTING GUIDE ................19 MMA SETTING GUIDE .................. - Page 3 MIG200L PRO DUAL PULSE Machine Operating Safety • Do not switch the function modes while the machine is operating. Switching of the function modes during welding can damage the machine. Damage caused in this manner will not be covered under warranty.
- Page 4 OPERATION MANUAL produce intense visible and invisible ultraviolet and infrared rays that can burn eyes and skin.Always wear a welding helmet with correct shade of filter lens and suitable protective clothing including welding gloves whilst the welding/cutting operation is performed. •...
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Page 5: Safety
MIG200L PRO DUAL PULSE • Implanted Medical Device wearers should consult their doctor and the device manufacturer before going near any electric welding, cutting or heating operation. Noise can damage hearing. Noise from some processes or equipment can damage hearing. - Page 6 OPERATION MANUAL iv. Do not come into contact with the output terminals while the machine is in operation. An electric shock may possibly occur. ATTENTION! - CHECK FOR GAS LEAKAGE At initial set up and at regular intervals we recommend to check for gas leakage Recommended procedure is as follows: 1.
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Page 7: Mig-200L Technical Data
MIG-200L TECHNICAL DATA Gas Metal Arc Welding (GMAW) is an arc welding process where a consumable wire is fed by motor driven feed rolls to a welding gun, and where welding current is supplied from the welding power source. The welding arc is struck between the work piece and the end of the wire, which melts into the weld pool. -
Page 8: Mig Installation
OPERATION MANUAL MIG INSTALLATION 1.Connect the welding torch into the Euro MIG torch connection socket on the front panel, and tighten it. 2.Insert the earth cable plug into the required polarity and tighten -negative for gas shielded wires positive for gas less wires. - Page 9 MIG200L PRO DUAL PULSE WIRE FEED ROLLER SELECTION Solid Hard Wire - like Steel, Stainless Steel require a drive roller with a V shape groove for optimum grip and drive capability. Solid wires can have more tension applied to the wire from the top pressure roller that holds the wire in the groove and the V shape groove is more suited for this.
- Page 10 OPERATION MANUAL LINER INSTALLATION LINER NOTICE • New and unused spiral liners must be shortened to the actual length of the cable assembly. • To install the wire guide with some tension, excess length of 14 mm is required. To be used for steel wires. 1 Lay down the cable assembly straight and unscrew gas nozzle and contact tip from the torch neck.
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Page 11: Lift Tig Installation
MIG 200L LIFT TIG INSTALLATION In the TIG (Tungsten Inert Gas) method, the electric arc strikes under an inert gas (argon) shield, between the welded element and the non-fusible electrode made of pure tungsten or tungsten with additives. The TIG method is especially recommended for aesthetic and high-quality joining of metals, without laborious mechanical treatment after welding. -
Page 12: Mma Installation
MIG 200L MMA INSTALLATION Arc welding is also called the MMA (Manual Arc Welding) method and is the oldest and most versatile arc welding method. The MMA method uses a coated electrode, consisting of a metal core covered with a lagging. An electric arc is created between the end of the electrode and the material being welded. -
Page 13: Operation Panel Instruction
MIG200L PRO DUAL PULSE 200L OPERATION PANEL INSTRUCTION Function switch button to the left menu. Press over 5 seconds switch to data recall page. Function selection: When you choose a function, the relative icon will be highlighted. Return button, switch to the parent menu, or return. Press over 5 seconds resume to default setting. -
Page 14: Memory Function
OPERATION MANUAL 1.WELDING MODE SETTING Press button to select the welding mode, then press to next step. Synergy mode MIG mode TIG mode MMA mode 2. Synergy MODE Under the Auto mode, you can select the material, thickness and the wire diameter, then you can start your welding, the machine will recommend the welding current, voltage and the wire feeding speed for you. - Page 15 MIG200L PRO DUAL PULSE 1.Selection of material Spin the knob to select welding material. Number on the right correspond to the material on the left. 2.Select of plate thickness Spin the knob to adjust plate thickness from 0.5-5mm. 3.Selection of wire diameter Select the corresponding wire diameter.
- Page 16 OPERATION MANUAL 3.MIG MODE SETTING Selection of handle methods 2-step welding: When you press the button of the torch, it start to weld by holding the button, when release, it stop welding. 4-step welding: When you press the torch and then release, it start to weld. When press again, it stop welding.
- Page 17 MIG200L PRO DUAL PULSE Selection of wire diameter Spin the knob to select wire diameter from 0.8-1.2mm. Selection of wire feeding speed Adjust the wire feeding data from 2-15M/min. Wire feeding speed change along with welding current. If burn back happen, means the current is too high.
- Page 18 OPERATION MANUAL Inductance At the first, please adjust the data to “0” then try welding, if arcing is too soft, you can adjust the inductance to negative; on the contrary, adjust it to positive. Note：Inductance had set up well by system, other special...
- Page 19 MIG200L PRO DUAL PULSE Selection of dual pulse duty cycle Recommend to be used in range of 30%-40%. The higher you choose, the metal bead interval will be larger in the same welding speed. Selection of Base feeding function Adjust the data. It’s recommended to adjust within 70%-90% of the peak feeding speed.
- Page 20 MIG200L PRO DUAL PULSE 200L MIG Welding Current-Wire Diameter And Plate Thickness Chart Wire diameter Plate thickness Wire speed （ M/min ） AL-Si1.0/(4043) (DCEP) Welding current (A) Arc voltage 16.0 18.3 19.2 21.0 22.5 Wire speed （ M/min ） AL-Si1.2/(4043) (DCEP) Welding current (A) 27.0...
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Page 21: Lift Tig Setting Guide
OPERATION MANUAL LIFT TIG SETTING GUIDE In the TIG (Tungsten Inert Gas) method, the electric arc strikes under an inert gas (argon) shield, between the welded element and the non-fusible electrode made of pure tungsten or tungsten with additives. The TIG method is especially recommended for aesthetic and high-quality joining of metals, without laborious mechanical treatment after welding. - Page 22 MIG 200L PRO DUAL PULSE WELDING POLARITY IN THE TIG METHOD Negative polarity is used for most TIG welding operations. The welding gun is connected to the negative pole, while the earth gun is connected to the positive pole. In this way, the electrode consumption is reduced, the amount of heat accumulated in the welded material increases.
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Page 23: Mma Setting Guide
OPERATION MANUAL MMA SETTING GUIDE Arc welding is also called the MMA (Manual Arc Welding) method and is the oldest and most versatile arc welding method. The MMA method uses a coated electrode, consisting of a metal core covered with a lagging. An electric arc is created between the end of the electrode and the material being welded. - Page 24 OPERATION MANUAL VRD function Press the button to activate VRD function. When the green light illuminate. It means the VRD function is activated. Press the button again to turn off. We recommend user turn on VRD when using MMA welding. HOT CURRENT A function that makes welding easier.
- Page 25 MIG200L PRO DUAL PULSE MMA WELDING ELECTRODE DIAMETER PLATE THICKNESS AND CURRENT DIAMETER Eelectrode Diameter/ Plate 2.5mm 3.2mm Thickness Amps. Amps. Amps. 17ga （ 1.5mm ） 14ga （ 2.0mm ） 1/8"ga (3.0mm) 5/36"ga (4.0mm) 1/16"(5.0mm) 1/4"(6.0mm)
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Page 26: Trouble Shooting
MIG 200L PRO DUAL PULSE TROUBLE SHOOTING Malfunctions Solution Adjust the voltage selection to minor 5%-10%, try until welding Burn back normally. Then you can adjust the wire feeding speed as you want. Confirm the power switch is on. ... - Page 27 OPERATION MANUAL It is possible that the input is misconnected to the 380V power supply, causing the over-voltage protection circuit to start, which is changed to the 240V power supply, and it can be started again. 240V power instability (too long input line) or input line overlap on ...
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Page 28: Maintenance
MIG 200L PRO DUAL PULSE MAINTENANCE Regularly remove dust with clean, compressed air. If the welding machine is working in smoky conditions, in heavily polluted air, remove accumulated dust daily. The compressed air pressure should be maintained at such a level as not to damage small parts inside the device max. -
Page 29: Circuit
MIG 200L DUAL PULSE CIRCUIT... -
Page 30: Warranty Information
OPERATION MANUAL WARRANTY INFORMATION 2 Years Warranty Parts and Labor Magnum Welders Pty Ltd Graeme & Helen McLaren PO Box 65, 17 Station Street Cobden VIC 3266 Ph. 03 5595 1273 www.magnumwelders.com.au...