TABLE OF CONTENTS TABLE OF CONTENTS Soil tillage tools 1 About this operating manual 4.8.1 Discs Meaning of the operating manual 4.8.2 Side guide plates 4.8.3 Rollers Diagrams 4.8.4 Rear harrow 1.2.1 Warnings and signal words 1.2.2 Further instructions Ballast weights 1.2.3 Instructions 4.10...
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TABLE OF CONTENTS 6.3.4 Adjusting the scraper to the roller Cleaning the machine 6.3.5 Removing the road safety bars 10 Loading the machine 6.3.6 Adjusting the rear harrow 6.3.7 Installing ballast weights 10.1 Loading the implement with a crane Preparing the machine for road travel 11 Appendix 6.4.1...
1 | About this operating manual About this operating manual CMS-T-00000081-B.1 Meaning of the operating manual CMS-T-006245-A.1 The operating manual is an important document and a part of the implement. It is intended for the user and contains safety-related information. Only the instructions provided in the operating manual are reliable.
1 | About this operating manual Diagrams DANGER Indicates a direct threat with high risk for severe physical injury, such as loss of limbs or death. WARNING Indicates a possible threat with moderate risk for severe physical injury or death. CAUTION Indicates a threat with low risk for light or moderately severe physical injuries.
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1 | About this operating manual Diagrams The specified sequence of the actions must be observed. Example: 1. Instruction 1 2. Instruction 2 1.2.3.1 Instructions and responses CMS-T-005678-B.1 Reactions to instructions are marked with an arrow. Example: 1. Instruction 1 Reaction to instruction 1 2.
Your suggestions for improvement help us Technische Redaktion to create ever more user-friendly operating manuals. Postfach 51 Please send us your suggestions by post, fax or D-49202 Hasbergen email. Fax: +49 (0) 5405 501-234 E-Mail: td@amazone.de MG6829-EN-II | B.1 | 20.05.2020...
2 | Safety and responsibility Safety and responsibility CMS-T-00002298-E.1 Basic safety instructions CMS-T-00002301-E.1 2.1.1 Safe operating organisation CMS-T-00002302-C.1 2.1.1.1 Personnel qualification CMS-T-00002306-A.1 Requirements for all persons working with the machine CMS-T-00002310-A.1 If the machine is used improperly, people can be injured or killed.
2 | Safety and responsibility Basic safety instructions Qualification levels CMS-T-00002311-A.1 For working with the machine, the following qualification levels are provided: Farmer Agricultural helper As a matter of principle, the activities described in this operating manual can be performed by persons with the qualification level "Agricultural helper".
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2 | Safety and responsibility Basic safety instructions Activity examples: Driving the machine Adjusting the working depth 2.1.1.2 Workplaces and passengers CMS-T-00002307-B.1 Passengers Passengers can fall, be run over and severely injured or killed due to machine movements. Ejected objects can hit and injure passengers. Do not let anybody ride on the machine.
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2 | Safety and responsibility Basic safety instructions Danger due to damage to the machine Damage to the machine can impede the operational safety of the machine and cause accidents. This can result in serious injury or death. If you suspect or observe damage, secure the tractor and implement.
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2 | Safety and responsibility Basic safety instructions Personal protective equipment CMS-T-00002316-B.1 Personal protective equipment Wearing personal protective equipment is an important safety element. Missing or unsuitable personal protective equipment increases the risk of damage to health and personal injury. Personal protective equipment includes: work gloves, safety shoes, protective clothing, breathing protection, hearing protection, face protection,...
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2 | Safety and responsibility Basic safety instructions Warning symbols CMS-T-00002317-B.1 Keep warning symbols legible Warning symbols on the machine warn you of risks in danger areas and are an important element of the machine's safety equipment. Missing warning symbols increase the risk of serious and lethal personal injury.
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2 | Safety and responsibility Basic safety instructions 2.1.2.2 Danger areas CMS-T-00002319-C.1 Dangers areas on the machine The following basic dangers are encountered in the danger areas: The implement and its work tools move during operation. Hydraulically raised machine parts can descend unnoticed and slowly.
2 | Safety and responsibility Basic safety instructions 2.1.3 Safe operation and handling of the machine CMS-T-00002304-D.1 2.1.3.1 Coupling implements CMS-T-00002320-B.1 Coupling the implement to the tractor Incorrectly coupling of the implement to the tractor results in hazards that can cause serious accidents.
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2 | Safety and responsibility Basic safety instructions 2.1.3.2 Driving safety CMS-T-00002321-B.1 Risk when driving on roads and fields Any mounted or towed implement as well as front or rear ballast weights on the tractor influence the driving behaviour and the steering and braking power of the tractor.
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2 | Safety and responsibility Basic safety instructions Preparing the machine for road travel If the machine is not properly prepared for road travel, it can result in serious traffic accidents. Before driving on roads, always prepare the machine for road travel. Parking the implement The parked machine can tip over.
To ensure that the operating permit remains valid in accordance with national and international regulations, ensure that the specialist workshop only uses conversion parts, spare parts and special equipment approved by AMAZONE. MG6829-EN-II | B.1 | 20.05.2020...
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2 | Safety and responsibility Basic safety instructions 2.1.4.2 Work on the machine CMS-T-00002323-B.1 Only work on the machine when it is at a standstill If the machine is not standing still, part can move unintentionally or the machine can be set in motion.
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2 | Safety and responsibility Basic safety instructions Maintenance work Improper maintenance work, particularly on safety-related components, endangers operational safety. This can result in accidents and serious personal injury or even death. Safety- related components include, for example, hydraulic components, electronic components, frames, springs, trailer coupling, axles and axle suspensions, lines and tanks containing flammable substances.
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2.1.4.3 Operating materials CMS-T-00002324-B.1 Unsuitable operating materials Operating materials that do not meet AMAZONE requirements can impede operational safety and cause accidents. Only use operating material that meet the requirements in the Technical Data.
CMS-T-00002325-B.1 Special equipment, accessories, and spare parts Special equipment, accessories, and spare parts that do not meet AMAZONE requirements can impede the operational safety of the implement and cause accidents. Only use original parts or parts that meet AMAZONE requirements.
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2 | Safety and responsibility Safety routines Securing the machine After uncoupling, the implement has to be secured. If the implement and implement parts are not secured, there is a risk of personal injury due to crushing and cutting. Only park the implement on stable and level ground.
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2 | Safety and responsibility Safety routines Climbing on and off Negligent behaviour while climbing on and off can cause people to fall off the ladder. People who climb onto the machine without using the intended access steps can slip, fall, and suffer severe injury.
Further instructions for intended use in special cases can be requested from AMAZONE. Uses other than those specified under the intended use are considered as improper. The manufacturer is not liable for any damage resulting from improper use, solely the operator is responsible.
4 | Product description Product description CMS-T-00004382-B.1 Implement overview CMS-T-00004410-A.1 CMS-I-00003203 3-point mounting frame Roller Hose cabinet Folding sections Stop tap with pull rope against unintentional Working depth adjustment unfolding Display of the hydraulic working depth First disc gang adjustment Second disc gang MG6829-EN-II | B.1 | 20.05.2020...
4 | Product description Function of the implement Function of the implement CMS-T-00002712-B.1 The crushboard levels and crumbles the soil. The concave disc gangs till and mix the soil. The roller reconsolidates the soil. The rear harrow crumbles the soil and deposits cut- off plant residues on the soil surface.
4 | Product description Protective equipment Protective equipment CMS-T-00000611-C.1 4.4.1 Road safety bars CMS-T-00000612-C.1 To protect from injuries during road transport, the road safety bar covers the tines on the rear harrow. CMS-I-00000088 MG6829-EN-II | B.1 | 20.05.2020...
4 | Product description Warning symbols 4.5.2 Layout of the warning symbols CMS-T-000141-D.1 Warning symbols indicate danger areas on the machine and warn against residual dangers. In these danger areas, there are permanent or unexpected dangers. A warning symbol consists of two fields: Field 1 shows the following: A pictogram depicting the danger area, CMS-I-00000416...
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4 | Product description Warning symbols MD 096 Risk of infection from escaping hydraulic fluid under high pressure Never look for leaks in hydraulic hose lines using your hand or fingers. Never attempt to plug leaks in hydraulic hose lines using your hand or fingers. CMS-I-000216 If you are injured by hydraulic oil, consult a doctor immediately.
4 | Product description Lighting and identification for road travel Lighting and identification for road travel CMS-T-000187-E.1 The implement has lateral reflectors. Lighting and identification to the rear Red reflectors Rear lights, brake lights, and turn indicators Square warning signs CMS-I-00000492 Lighting and identification to the front Side marker lights...
4 | Product description Soil tillage tools Type of actuation Function Symbol Latching Permanent oil circulation Oil circulation until action is Momentary executed Free oil flow in the tractor control Floating unit Designation Function Tractor control unit Unfold Blue Implement Double-acting Fold Increase...
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4 | Product description Soil tillage tools 4.8.1.2 Concave discs CMS-T-000188-E.1 Concave discs have a smooth or serrated edge. The concave discs are used to till stubble fields, plough up grassland and recultivate fallow land. CMS-I-00000082 4.8.1.3 Manual working depth adjustment of the discs CMS-T-00001010-B.1 Adjustment spindle Hand lever...
4 | Product description Soil tillage tools 4.8.2 Side guide plates CMS-T-00004549-A.1 The side guide plates ensure a good work pattern in the outer area of the implement. For optimal connection of the next bout, the working depths are adjustable. Left side guide plate CMS-I-00003277 Right side guide plate...
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4 | Product description Soil tillage tools 4.8.3.2 SW cage roller CMS-T-00000119-A.1 The cage roller has very good self-propulsion and lightly reconsolidates the soil. CMS-I-00000507 4.8.3.3 Wedge ring roller KW CMS-T-00000601-A.1 The wedge ring roller with a diameter of 580 mm is very suitable for medium soils.
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4 | Product description Soil tillage tools 4.8.3.5 Tooth packer roller PW CMS-T-00000121-B.1 The tooth packer roller with a diameter of 600 mm is very suitable for medium and heavy soils. The adjustable scrapers keep the area between the sprocket wheels clean. CMS-I-00000508 4.8.3.6 UW U-profile roller CMS-T-00000122-A.1...
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4 | Product description Soil tillage tools 4.8.3.8 WW angle profile roller CMS-T-00000124-B.1 The angle profile roller with a diameter of 580 mm is very well suited for light, medium, and heavy soils. The roller is suitable for stony soils and produces very good crumbling.
4 | Product description Soil tillage tools 4.8.4 Rear harrow CMS-T-00001015-E.1 4.8.4.1 Harrow system 12-125 HI CMS-T-00000128-C.1 The rear harrow has the following features: Can be combined with the following rollers: SW cage roller, PW tooth packer roller, KW wedge ring roller, and UW U-profile roller.
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4 | Product description Soil tillage tools 4.8.4.3 Harrow system 12-125 HI KWM/DW CMS-T-00000129-D.1 The rear harrow has the following features: Can be combined with the KWM wedge ring roller with matrix tyre profile and the DW disc roller Adjustable soil tillage intensity Creates a fine-crumbly soil structure as seeding preparation Deposits cut-off plant residues on the soil surface.
4 | Product description Ballast weights 4.8.4.6 Spring blade system 142 CMS-T-00000132-B.1 The spring blade system 142 has the following features: Can be combined with the WW angle profile roller The spring blades are arranged between the roller rings. The spring blades keep the roller open and provide additional levelling of the soil.
5 | Technical data Technical data CMS-T-00004392-B.1 Rating plate and CE mark CMS-T-00002290-C.1 The rating plate and CE mark are located on the implement for identification. The rating plate specifies: Implement identification number Type Basic weight in kg Permissible total weight in kg CMS-I-00000490 Factory Model year...
5 | Technical data Soil tillage tools Soil tillage tools CMS-T-00004395-A.1 4003-2 5003-2 6003-2 Catros Number of concave discs Thickness of the concave 6 mm discs Disc diameter 610 mm Disc spacing 250 mm Harrow disc spacing 125/125 mm Working depth 50-160 mm Permitted mounting categories CMS-T-00004394-A.1...
5 | Technical data Noise development data Hydraulic system Maximum operating 210 bar pressure Tractor pump output At least 15 l/min at 150 bar HLP68 DIN51524 Implement hydraulic oil The hydraulic fluid is suitable for the combined hydraulic fluid circuits of all standard tractor brands.
6 | Preparing the machine Preparing the machine CMS-T-00004397-A.1 Calculating the required tractor characteristics CMS-T-00000063-B.1 CMS-I-00000581 Calculated Designation Unit Description values Tractor empty weight Front axle load of the operational tractor without mounted implement or ballast weights Rear axle load of the operational tractor without mounted implement or ballast weights Total weight of front-mounted implement or front ballast Permissible total weight of rear-mounted implement or rear...
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6 | Preparing the machine Calculating the required tractor characteristics Calculated Designation Unit Description values Distance between the centre of gravity of the front-mounted implement or the front ballast and the centre of the front axle Distance between the centre of the front axle and the centre of the lower link connection Centre of gravity distance: Distance between the centre of gravity of the front-mounted implement or the front ballast...
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6 | Preparing the machine Calculating the required tractor characteristics 3. Calculate the actual total weight of the tractor- implement combination. CMS-I-00000515 4. Calculate the actual rear axle load. Htat Vtat Htat Htat CMS-I-00000514 5. Determine the tyre load capacity for two tractor tyres in the manufacturer specifications.
6 | Preparing the machine Coupling the implement Coupling the implement CMS-T-00004400-A.1 6.2.1 Adjusting the 3-point mounting frame CMS-T-00004764-A.1 6.2.1.1 Adjusting the 3-point mounting frame for mounting category 3 CMS-T-00004424-A.1 CMS-I-00003213 Mounting category 3 Mounting category 4 32 mm 36.6 mm 50.8 mm 1.
6 | Preparing the machine Coupling the implement 6.2.1.2 Adjusting the 3-point mounting frame for mounting category 4 CMS-T-00004423-A.1 CMS-I-00003212 Mounting category 3 Mounting category 4 32 mm 45.2 mm 36.6 mm 50.8 mm 1. Install the ball sleeve with the top link pin 1 . 2.
6 | Preparing the machine Coupling the implement 5. Check whether the top link catch hooks 3 and lower link catch hooks 4 are correctly locked. 6. Align the implement parallel to the ground. 6.2.3 Aligning the implement horizontally CMS-T-00003221-D.1 A spirit level 1 is attached to the implement frame.
6 | Preparing the machine Coupling the implement IMPORTANT Implement damage due to insufficient oil return flow Only use DN16 lines for the oil return. Select short return paths. Couple the free return flow correctly. Install the supplied coupling sleeve on the pressure-free oil return.
6 | Preparing the machine Preparing the implement for operation 6.2.6 Routing the pull rope in the driver's cab CMS-T-00004425-A.1 1. Park the implement on a level surface with solid ground. 2. Route the pull rope of the hydraulic unfolding safety mechanism into the driver's cab.
6 | Preparing the machine Preparing the implement for operation 6.3.2 Adjusting the working depth of the discs CMS-T-00004402-A.1 6.3.2.1 Manually adjusting the working depth of the discs CMS-T-00004404-A.1 1. Slightly raise the implement. 2. Insert the hand lever 1 . 3.
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6 | Preparing the machine Preparing the implement for operation 6.3.2.2 Hydraulic adjustment of the working depth of the discs CMS-T-00004403-A.1 1. Completely extend the hydraulic cylinder for adjusting the working depth with the "green" tractor control unit. 2. Hold the "green" tractor control unit for 20 seconds.
6 | Preparing the machine Preparing the implement for operation 6.3.3 Adjusting the working height of the side guide plates CMS-T-00004430-A.1 The side guide plates keep the displaced soil within the implement. The side guide plates must be adjusted so that the side discs do not form soil ridges and soil furrows.
6 | Preparing the machine Preparing the implement for operation NOTE Permitted distances A between the roller element and scraper: Wedge ring roller: 12 mm ± 2 mm Wedge ring roller with matrix tyre profile: 13 mm ± 2 mm Tooth packer roller: at least 1 mm CMS-I-00002071 1.
6 | Preparing the machine Preparing the implement for operation 6.3.6 Adjusting the rear harrow CMS-T-00002429-D.1 1. Take the setting lever 1 from the holder. CMS-I-00002241 2. Use the setting lever 1 to relieve the linch pins 2 and 3 . 3.
6 | Preparing the machine Preparing the implement for operation 7. Put the setting lever 1 in the holder. 8. Secure the setting lever with a linch pin 2 . CMS-I-00002242 6.3.7 Installing ballast weights CMS-T-00000069-C.1 1. Screw on the bracket 1 for the ballast weights with the clamp 2 at the centre of the rear frame carrier.
6 | Preparing the machine Preparing the machine for road travel Preparing the machine for road travel CMS-T-00004398-A.1 6.4.1 Putting on the road safety bars CMS-T-00000614-B.1 1. Remove coarse dirt from the tines. 2. Push the road safety bars 1 over the tines. 3.
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6 | Preparing the machine Calculating the permissible payload NOTE Payload = permissible total weight - basic weight 1. Read the permissible total weight from the rating plate. To obtain the basic weight, weigh the implement when it is ready for operation.
7 | Using the machine Using the machine CMS-T-00000071-B.1 Using the implement CMS-T-001727-C.1 1. Lower the implement on the field. 2. Move the hydraulic system of the 3-point power lift into float position. Turning on the headlands CMS-T-001728-B.1 To prevent lateral loads when driving in curves on the headlands, raise the soil tillage tools.
8 | Parking the machine Parking the machine CMS-T-00004407-A.1 Unfolding the sections CMS-T-00004426-A.1 1. Completely raise the implement. 2. Pull on the pull rope for the hydraulic unfolding safety mechanism and actuate the "yellow" tractor control unit. The sections unfold. 3.
8 | Parking the machine Uncoupling the hydraulic hoses 3. Hang the plug 1 on the hose holder. CMS-I-00001248 Uncoupling the hydraulic hoses CMS-T-00000277-C.1 1. Secure the tractor and implement. 2. Put the control lever on the tractor control unit in float position.
8 | Parking the machine Uncoupling the 3-point mounting frame Uncoupling the 3-point mounting frame CMS-T-00004433-A.1 WARNING Risk of the folded implement tipping over due to insufficient stability. Unfold the implement sections before uncoupling. Never uncouple the implement when it is folded.
9 | Repairing the machine Repairing the machine CMS-T-00004554-A.1 Maintaining the machine CMS-T-00004785-A.1 9.1.1 Maintenance schedule after the first working run Checking the concave disc carrier connection see page 64 Checking the rollers see page 65 Checking the hydraulic hoses see page 65 as required Replacing concave discs...
9 | Repairing the machine Maintaining the machine 9.1.2 Replacing concave discs CMS-T-00002327-B.1 INTERVAL as required REQUIREMENTS The wear limit of 360 mm for the concave discs has been reached 1. Raise the implement. 2. Secure the implement against unintentional lowering.
9 | Repairing the machine Maintaining the machine 9.1.4 Checking the rollers CMS-T-00002329-B.1 INTERVAL after the first working run all 200 Operating hours every 3 months 1. Check the bolts 1 for tightness. If the bolts need to be replaced, pay attention to the alignment of the bolts.
9 | Repairing the machine Maintaining the machine Hydraulic hoses may not be older than 6 years. 3. Check the manufacturing date 1 . CMS-I-00000532 4. Worn, damaged or aged hydraulic hoses must be immediately replaced by a specialist workshop. 5.
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9 | Repairing the machine Maintaining the machine 5. Check that all of the disc carriers are aligned evenly. 6. Tighten the lock nuts. CMS-I-00003385 MG6829-EN-II | B.1 | 20.05.2020...
9 | Repairing the machine Cleaning the machine CMS-I-00003283 Cleaning the machine CMS-T-00000593-C.1 IMPORTANT Risk of machine damage due to cleaning jet of the high-pressure nozzle Never direct the cleaning jet of the high- pressure cleaner or hot water high- pressure cleaner onto the marked components.
10 | Loading the machine Loading the machine CMS-T-00004391-A.1 10.1 Loading the implement with a crane CMS-T-00004434-A.1 There are 4 lashing points for slings on the implement. CMS-I-00003205 MG6829-EN-II | B.1 | 20.05.2020...
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10 | Loading the machine Loading the implement with a crane WARNING Risk of accidents due to improperly attached lifting gear If the lifting gear is not attached at suitable positions, the machine or components can be damaged during loading and endanger safety.
12 | Indexes Indexes 12.1 GLOSSARY CMS-T-00000513-B.1 Machine Mounted implements are accessory parts of the tractor. However, mounted implements are always referred to as the implement in this operating manual. Operating materials Operating materials serve to ensure operational readiness. Operating materials include e.g. cleaning agents and lubricants such as lubricating oil, greases or cleaners.
12 | Indexes INDEX 12.2 INDEX Drivable slope inclination Driver's cab 3-point mounting frame Pull rope, routing uncoupling Headlands Address Hydraulic connection Technical editing Functions Adjusting the harrow system Hydraulic hoses Adjusting the scraper checking coupling Adjusting the working depth uncoupling Concave discs Hydraulic system...
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12 | Indexes INDEX Checking the top link pin Soil tillage tools Removing the disc carrier Concave discs Replacing concave discs Rear harrow Rollers Side discs Side guide plates Noise development data Spring blade system Spring clearer system Special equipment Operation Spring blade system Unfolding the sections...
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AMAZONEN-WERKE H. DREYER GmbH und Co. KG Postfach 51 49202 Hasbergen-Gaste Germany +49 (0) 5405 501-0 amazone@amazone.de www.amazone.de...
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