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GrowSpan Gothic Premium 108185H Manual

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Photo may show a different but similar model. These instructions include information for buildings equipped with either
drop-down side panels or roll-up side panels. Verify that you are completing the correct steps for your building. The cover
installation steps for buildings with a film cover or a 5.2 oz fabric cover are the same.
©2021
All Rights Reserved. Reproduction
is prohibited without permission.
Revision date: 01.08.21
Gothic Premium High Tunnels
™
(All H Models)
Ground Level
GROWSPAN
GOTHIC PREMIUM HIGH TUNNELS
™
STK#
108185H
108186H
108187H
108188H
108189H
DIMENSIONS
26' W x 14' H x 36' L
26' W x 14' H x 48' L
26' W x 14' H x 60' L
26' W x 14' H x 72' L
26' W x 14' H x 96' L
1

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Summary of Contents for GrowSpan Gothic Premium 108185H

  • Page 1 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ GrowSpan Gothic Premium High Tunnels ™ (All H Models) Ground Level Photo may show a different but similar model. These instructions include information for buildings equipped with either drop-down side panels or roll-up side panels. Verify that you are completing the correct steps for your building. The cover installation steps for buildings with a film cover or a 5.2 oz fabric cover are the same.

  • Page 2: Safety Precautions

    READ THIS DOCUMENT BEFORE YOU BEGIN. structure. Thank you for purchasing this GrowSpan™ high tunnel. • Location should be away from structures that could When properly assembled and maintained, this product will cause snow to drift on or around the building.

  • Page 3: Assembly Procedure

    GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ ASSEMBLY PROCEDURE BUILDING IDENTIFICATION Following the instructions as presented will help ensure the proper assembly of your high tunnel. Failing to follow these All buildings are identified by a building sku number (e.g., steps may result in an improperly assembled and anchored 108179HCD).
  • Page 4 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ HIGH TUNNEL ACCESSORIES AND CONSTRUCTION SUGGESTIONS The diagram below describes accessories available for your building and suggests ways to improve the stability of the customer-supplied end framing. Contact your sales representative to purchase or to learn more about accessories.
  • Page 5 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ DROP-DOWN SIDES: Ribbon Boards & Baseboards (Required) NOTE: If your high tunnel is equipped with roll-up side panels, skip this page and continue with the next. A customer-supplied two-piece ribbon board is required for the drop-down panel. Fasteners are included. Customer supplies the materials for the ribbon board.
  • Page 6 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ ROLL-UP SIDES: Ribbon Boards & Baseboards (See Below) NOTE: If your high tunnel is equipped with drop-down side panels, skip this page and continue on the next page. A ribbon board is optional for high tunnels with roll-up sides. The double u-channel provides sufficient support when attached directly to the rafters.
  • Page 7 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ 103496 AS5020 Pulley The following graphics and photos will help you identify the Gearbox (Drop-Down Sides Only) different parts. (Some parts are not shown.) 102717 FA4482B 102921 QH1402 117063 EZ-Snap 103544 102856 Gearbox Drive...
  • Page 8 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ Gothic Premium High Tunnel: H Models ATTENTION: These instructions describe the installation of the optional ridge vent kit. (Additional purchase required.) The ridge vent kit is designed for use with the HF model (5.2 oz. cover) only. If you have the C model or did not purchase the ridge vent kit, skip those installation procedures when presented and continue as instructed.
  • Page 9 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ LAY OUT THE BUILDING SITE 4. String a line at least as long as the building from the first stake at 90°. After the site is prepared, lay out the building site. NOTE: A transit can be used to ensure an accurate 90°...

  • Page 10: Rafter Assembly

    GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ ASSEMBLE THE FRAME COMPONENTS 2. Slide one (1) end purlin clamp (102856) onto the peak rafter pipe and one clamp onto each leg pipe. Position After the site is prepared and an inventory of parts is end clamps on the rafter pipes as shown.

  • Page 11: Assemble The Frame

    GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ ASSEMBLE THE FRAME 2. Secure the leg pipes to the ground posts using the 5/16" x 2 1/2" bolts (FAG336B) and FALB02B nuts. After all ground posts are driven in place and rafters are Secure using the top hole in the ground post.
  • Page 12 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ FRAME ASSEMBLY (continued) 9. Move to the interior rafter, verify that the rafter spacing is forty-eight inches (48") on-center (adjust as needed), 5. As the second rafter is steadied, take one section of and tighten the cross connector.
  • Page 13 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ FRAME ASSEMBLY (continued) 4. Verify that the purlin is in the correct position and INSTALL ANGLED PURLINS secure the purlin to each pipe strap with a Tek screw. Gather the Parts: • Pipe 1.315'' x 75'' swaged (131S075) •...
  • Page 14 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ SIDE STRUT INSTALLATION 3. Attach the remaining end of the strut to the added band clamp on the first interior rafter. See the diagram that There are four (4) side struts for the frame. These struts follows for location.
  • Page 15 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ INSTALL BASEBOARDS A customer-supplied baseboard is required to attach the drop-down side panels. The baseboard is strongly recommended for a building with roll-up sides. Review the information presented earlier on pages 5-6 for your sidewall panel option.
  • Page 16 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ ANCHOR ASSEMBLED FRAME At this point, anchor the frame. Consult the MUST READ document for anchoring information and suggestions. Call customer service at 1-800-245-9881 for additional anchoring information if needed. CAUTION: The anchor assembly is an integral part of construction. Improper anchoring may cause instability and failure of structure to perform as designed.
  • Page 17 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ 116674 ENDWALL HEADER KIT — 26' WIDE GOTHIC PREMIUM HIGH TUNNEL (additional purchase required) If the 116674 endwall header kit was purchased for this high tunnel, consult those instructions now to assemble and install the kit components.
  • Page 18 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ CUSTOMER-SUPPLIED END FRAME ASSEMBLY 2. With assistance, lift and center the panel into position against the 4" x 4" end frame and attach the top to the Use these steps to install the end wall supports and header using wood screws and neo-bonded washers.
  • Page 19 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ ROLL-UP PANEL INSTALLATION (continued) END PANEL INSTALLATION—Use DCC4931 Material 5. Use the pipe diagrams on the End Framing diagram in Consult the End Panel Location diagram near the back of Quick Start section to assemble the crank assembly.
  • Page 20 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ ATTENTION: For those who purchased the 116674 endwall header kit, continue with these instructions at this point once those instructions are completed. For those who just finished the end panel installation on the previous page, continue with the procedure that follows.

  • Page 21: Required Parts

    GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ MAIN COVER INSTALLATION (Film or 5.2 oz Fabric) REQUIRED PARTS The steps to install the main cover include: • Single U-channel (102197) and 104211 Double U-channel for Roll-Up Side option. 1. Attach the u-channel along the high tunnel sides and tops of the high tunnel end rafters.
  • Page 22 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ RIDGE VENT (HFD AND HFRU MODELS): ADDITIONAL PURCHASE If you purchased the optional ridge vent feature for your RIDGE VENT KIT INSTRUCTIONS 5.2 oz. cover, continue with these steps. If you did not The optional Ridge Vent Kit is available only on HF units purchase the ridge vent feature, skip this procedure and with 5.2 oz.
  • Page 23 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ VENT HOLE TEMPLATE 12" 9" 24" 3" Hint: Create a vent hole template using a 12" x 24" piece of plywood. Cut 3" holes into the template as shown above. Space the three (3) holes 9" on-center.
  • Page 24 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ INSTALL MAIN COVER WEAR EYE Gather the parts: WARNING: To prevent damage PROTECTION to the cover and to prevent • Main cover (Film or 5.2oz Clear) WHEN serious personal injury, DO INSTALLING • U-channel spring (102198)
  • Page 25 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ INSTALL COVER FILM (continued) 3. After tying ropes to the cover, toss the free end of each rope over the frame and pull cover onto frame. IMPORTANT: To prevent damage to the cover during installation, use additional personnel and lifts as needed stationed inside frame to help guide the cover onto the frame and to protect cover from door frame posts.
  • Page 26 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ INSTALL COVER FILM (continued) 8. Move to the other end rafter, pull cover tight, and repeat steps to secure cover to the end rafter. 9. After securing cover end-to-end, move to one side, and install 102198A spring wire in the side u-channel.

  • Page 27: Frame Check

    GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ FRAME CHECK Continue with the steps that follow to install the drop-down panel components. Before you attach the side panels, inspect the frame for sharp edges or fasteners that could damage the panel or kit components.
  • Page 28 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ INSTALL THE DROP-DOWN PANEL (continued) 6. With the mounting plate attached to the end rafter, take the 103496 gearbox and place it against the mounting 2. Measure approximately 12" above the ribbon board plate at the desired angle.
  • Page 29 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ INSTALL THE DROP-DOWN PANEL (continued) 13. Verify that the pipe is level and secure the band clamp to the underside of the second rafter using an FA4482B 10. Carefully lift the assembly and insert the tapered/free Tek screw.
  • Page 30 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ INSTALL THE DROP-DOWN PANEL (continued) NOTE: To prevent damage to the end panels, do not allow the free end of the drive pipe to touch the inside surface of the end wall. Trim pipe if needed. Drive pipe must turn freely in the band clamps.
  • Page 31 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ INSTALL THE DROP-DOWN PANEL (continued) 5. Complete the panel conduit installation by cutting the conduit so that it extends from the panel pocket as INSTALL PANEL CONDUIT AND ATTACH ROPE desired. After installing all pulleys, locate the drop-down panels, 6.
  • Page 32 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ INSTALL THE DROP-DOWN PANEL (continued) 13. Drive two (2) FA4482 Tek screws with neo-bonded washers (102921) into the drive pipe where the cord 9. Locate the 1/4" panel cord (CC5525) and cut a section is located.
  • Page 33 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ INSTALL THE DROP-DOWN PANEL (continued) 17. Repeat the above steps until all cords are attached to the first panel along one side of the high tunnel. Drive Pipe Cord ATTENTION: Diagram shows cords attached to the panel conduit and to the drive pipe. Dashed line shows the position of the panel conduit.
  • Page 34 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ 3. Take the first section of customer-supplied retaining ATTACH LOWER EDGE OF PANEL TO BASEBOARD board and place it against the panel and the baseboard Use customer-supplied dimension lumber as a retaining to hold the panel in position.
  • Page 35 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ Gather the parts: ROLL-UP SIDES — • Aluminum channel (102570) and drive handle (102480) ASSEMBLY & INSTALLATION • Gearbox (103496) and gearbox drive (102717) TWIST-OF-THE-WRIST ASSEMBLY • Mounting plate (103544), bearing (102569), and Complete these steps: threaded rod (FAK26) 1.
  • Page 36 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ ROLL-UP SIDES — ASSEMBLY & INSTALLATION ASSEMBLE BEARINGS AND GEARBOX 1. Select 102569 bearing assembly and slide 103544 5. Slide the gearbox assembly onto the aluminum mounting plate over the long bolts and secure plate channel —...
  • Page 37 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ INSTALL CORNER BAFFLES FOR ROLL-UP SIDES ONLY ATTENTION: SKIP THIS SECTION IF YOUR HIGH TUNNEL INCLUDES DROP-DOWN SIDES. If you do not want corner baffles installed, skip this section and continue with the next page. Corner baffles for roll-up sides can be installed later;...
  • Page 38 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ INSTALL CORNER BAFFLES (continued) 3. Measure the distance between the upper and lower single u-channel installed in Step 2. Cut two additional u-channel sections to this length and attach these vertical runs to the end rafter and interior rafter. Space Tek screws (FA4482B) approximately 12"...
  • Page 39 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ ROLL-UP SIDES — CAUTION: Risk of Injury Always wear eye protection when ASSEMBLY & INSTALLATION installing the 102198A spring! INSTALL ROLL-UP SIDE PANELS 4. Secure panel in the lower channel using the 102198A u-channel spring.
  • Page 40 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ ATTACH CONDUIT TO ROLL-UP SIDE PANEL ROLL-UP SIDES — Gather the parts: ASSEMBLY & INSTALLATION • Fabric clips CC6212 (One for each rafter position.) ASSEMBLE THE ROLL-UP SIDE CONDUIT • Tek screws (FA4482B) Gather the parts: To this point, the roll-up side panel is secured to and •...
  • Page 41 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ ROLL-UP SIDES — ASSEMBLY & INSTALLATION Step 2 1/2" ATTACH ROLL-UP CONDUIT TO GEARBOX Complete these steps: 1. Using threaded rod and adjusting nuts, adjust position of channel so roll-up conduit can attach to gearbox.
  • Page 42 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ INSTALL ANTI-BILLOW ROPES (ROLL-UP & DROP-DOWN SIDES) ANTI-BILLOW ROPE INSTALLATION TO PREVENT DAMAGE AND POSSIBLE INJURY, INSTALL ANTI-BILLOW ROPES IN SHORT LENGTHS ALONG EACH SIDE. DO NOT INSTALL AS A SINGLE LENGTH TIED AT EACH END. DOING SO WILL RESULT IN A LOOSE SIDE PANEL IF SINGLE ROPE BREAKS.

  • Page 43: Top View

    GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ INSTALL ROLL-UP END PANEL ROPES The roll-up panel ropes lace through the roll-up panel. 3. Tie a length of rope to the first grommet hole below the These ropes wrap around hook lags that are screwed into guide post bracket, loop it around the first hook lag, the sides of the door frame.
  • Page 44 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ INSTALL THE RIDGE VENT COVER (ADDITIONAL Roll-Up Side Panel: Predrill through upper u-channel PURCHASE REQUIRED) and ribbon board before attaching ratchets using customer-supplied fasteners. If you purchased the ridge vent kit for your HF model,...
  • Page 45 • Depending on the contents, construction of the high tunnel, high tunnel materials, and location, the potential for condensation exists. GrowSpan™ offers several items that can be used to alleviate a condensation condition. Please contact a GrowSpan™ representative for additional information.
  • Page 46 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ 108185_86_87_88_89H Revision date: 01.08.21...
  • Page 47 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ 14'-2 3/4" Height QUICK START GUIDE 6'-5 3/4" Sidewall 26' Gothic Premium High Tunnels 26'-0" Width F R ONT Grid Represents 12" Squares COVER MATERIAL • 6 ml FILM FOR HC MODELS • 5.2 OZ CLEAR FABRIC FOR HF MODELS (QC in material sku#.)
  • Page 48 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ 108185_86_87_88_89H Revision date: 01.08.21...
  • Page 49 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ Revision date: 01.08.21 108185_86_87_88_89H...
  • Page 50 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ 108185_86_87_88_89H Revision date: 01.08.21...
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  • Page 60 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ ADDITIONAL PHOTOS PAGE 106734 Band Clamp Drive pipe held in place by 106734 Rope band clamps. Pulley Ribbon Board Photo shows the fully assembled Baseboard drop-down panel from the inside of a sample high tunnel.
  • Page 61 GROWSPAN GOTHIC PREMIUM HIGH TUNNELS ™ Suggestions: Winterizing the High Tunnel Ground Level Using customer-supplied materials, create "H" bracing within the roll-up end panel frame to support the panel during winter months and strong winds. Secure horizontal support using pins for easy removal. Vertical bracing can remain throughout the year if spaced according to needs.

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Gothic premium 108186hGothic premium 108187hGothic premium 108188hGothic premium 108189h