DEEP SEA ELECTRONICS DSECONTROL DSE7000 Series Operator's Manual

DEEP SEA ELECTRONICS DSECONTROL DSE7000 Series Operator's Manual

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DSECONTROL
DSE7000 Series Control Module
057-074
Author : Anthony Manton

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Summary of Contents for DEEP SEA ELECTRONICS DSECONTROL DSE7000 Series

  • Page 1 ® DSECONTROL DSE7000 Series Control Module 057-074 Author : Anthony Manton...
  • Page 2 Deep Sea Electronics PLC. Any reference to trademarked product names used within this publication is owned by their respective companies. Deep Sea Electronics Plc reserves the right to change the contents of this document without prior notice. Amendments since last publication Amd.
  • Page 3: Table Of Contents

    DSE Model 7000 Series Control & Instrumentation System Operators Manual TABLE OF CONTENTS Section Page BIBLIOGRAPHY ....................6 INTRODUCTION ....................6 SPECIFICATIONS .................... 7 PART NUMBERING ......................7 3.1.1 MODEL NAMING ......................7 3.1.2 SHORT NAMES ......................7 POWER SUPPLY REQUIREMENTS .................. 8 TERMINAL SPECIFICATION ....................
  • Page 4 DSE Model 7000 Series Control and Instrumentation System Operators Manual 4.4.5 2 PHASE (L1 & L2) 3 WIRE WITHOUT EARTH FAULT ..........33 4.4.6 2 PHASE (L1 & L3) 3 WIRE WITH RESTRICTED EARTH FAULT ......34 4.4.7 2 PHASE (L1 & L3) 3 WIRE WITHOUT EARTH FAULT MEASURING ..... 35 4.4.8 3 PHASE 4 WIRE WITH UNRESTRICTED EARTH FAULT MEASURING ....
  • Page 5 DSE Model 7000 Series Control & Instrumentation System Operators Manual 12.4 EXPANSION MODULES ....................72 WARRANTY ....................73 DISPOSAL....................73 14.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT) ......73 14.2 ROHS (RESTRICTION OF HAZARDOUS SUBSTANCES) .......... 73 APPENDIX....................74 15.1 IDMT TRIPPING CURVES (TYPICAL) ................
  • Page 6: Bibliography

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 1 BIBLIOGRAPHY This document refers to and is referred to by the following DSE publications which can be obtained from the DSE website www.deepseaplc.com DSE PART DESCRIPTION 053-026 7210 installation instructions 053-027 7220 installation instructions 053-028...
  • Page 7: Specifications

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 3 SPECIFICATIONS 3.1 PART NUMBERING 7210 Variant Product type Standard product DSE 7210 7210 Autostart Module Hardware revision DSE 7220 7220 Automatic Mains Revision 1 Failure Module DSE 7310 7310 Autostart Module DSE 7320 7320...
  • Page 8: Power Supply Requirements

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 3.1 POWER SUPPLY REQUIREMENTS Minimum supply voltage 8V continuous Able to survive 0V for 50mS providing the supply was at least 10V Cranking dropouts before the dropout and recovers to 5V afterwards. Maximum supply voltage 35V continuous (60V protection) Reverse polarity protection...
  • Page 9: Generator And Mains Voltage / Frequency Sensing

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 3.3 GENERATOR AND MAINS VOLTAGE / FREQUENCY SENSING Measurement type True RMS conversion Sample Rate 5KHz or better Harmonics Up to 10 or better 300K Ω ph-N Input Impedance Phase to Neutral 15V to 333V AC (max) Phase to Phase 25V to 576V AC (max)
  • Page 10: Analogue Inputs

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 3.5.2 ANALOGUE INPUTS Oil Pressure Measurement type Resistance measurement by measuring voltage across sensor with a fixed current applied Arrangement Differential resistance measurement input Measurement current 15mA Full scale 240Ω Over range / fail 270Ω...
  • Page 11: Charge Fail Input

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 3.5.3 CHARGE FAIL INPUT Minimum voltage Maximum voltage 35V (plant supply) Resolution 0.2V Accuracy ± 1% of max measured voltage Excitation Active circuit constant power output Output Power 2.5W Nominal @12V and 24V Current at 12V 210mA Current at 24V...
  • Page 12: Communication Ports

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 3.7 COMMUNICATION PORTS USB Port USB2.0 Device for connection to PC running DSE configuration suite only Max distance 6m (20 feet) Serial Communication RS232 and RS485 are fitted but do NOT provide independent operation (not available on DSE7200 series) RS232 Port...
  • Page 13: Sounder

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 3.9 SOUNDER DSE7000 Series features an internal sounder to draw attention to warning, shutdown and electrical trip alarms. Sounder level 84db @ 1m 3.10 ACCUMULATED INSTRUMENTATION NOTE : When an accumulated instrumentation value exceeds the maximum number as listed below, it will reset and begin counting from zero again.
  • Page 14: Dimensions And Mounting

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 3.11 DIMENSIONS AND MOUNTING DIMENSIONS 240.0mm x 181.1mm x 41.7mm (9.4” x 7.1” x 1.6”) PANEL CUTOUT 220mm x 160mm (8.7” x 6.3”) WEIGHT 0.7kg (1.4lb) Part No. 057-074 7000 Series OPERATING MANUAL ISSUE 2 02/05/2008 ADM...
  • Page 15: Fixing Clips

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 3.11.1 FIXING CLIPS The module is held into the panel fascia using the supplied fixing clips. • Withdraw the fixing clip screw (turn anticlockwise) until only the pointed end is protruding from the clip. •...
  • Page 16: Cable Tie Fixing Points

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 3.11.2 CABLE TIE FIXING POINTS Integral cable tie fixing points are included on the rear of the module’s case to aid wiring. This additionally provides strain relief to the cable loom by removing the weight of the loom from the screw connectors, thus reducing the chance of future connection failures.
  • Page 17: Applicable Standards

    74– alarm relay 81 – frequency relay 86 – lockout relay In line with our policy of continual development, Deep Sea Electronics, reserve the right to change specification without notice. Part No. 057-074 7000 Series OPERATING MANUAL ISSUE 2 02/05/2008 ADM...
  • Page 18: Installation

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 4 INSTALLATION The DSE7000 Series module is designed to be mounted on the panel fascia. For dimension and mounting details, see the section entitled Specification, Dimension and mounting elsewhere in this document. 4.1 USER CONNECTIONS To aid user connection, icons are used on the rear of the module to help identify terminal functions.
  • Page 19: Terminal Description

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 4.2 TERMINAL DESCRIPTION 4.2.1 DC SUPPLY, FUEL AND START OUTPUTS DESCRIPTION CABLE NOTES SIZE DC Plant Supply Input 2.5mm² (Negative) AWG 13 (Recommended Maximum Fuse 15A anti-surge) DC Plant Supply Input 2.5 mm²...
  • Page 20: Magnetic Pickup, Can And Expansion

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 4.2.3 MAGNETIC PICKUP, CAN AND EXPANSION DESCRIPTION CABLE NOTES SIZE 0.5mm² Magnetic pickup Positive Connect to Magnetic Pickup device AWG 20 0.5mm² Magnetic pickup Negative Connect to Magnetic Pickup device AWG 20 Magnetic pickup screen Shield...
  • Page 21: Load Switching And Generator Voltage Sensing

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 4.2.4 LOAD SWITCHING AND GENERATOR VOLTAGE SENSING DESCRIPTION CABLE NOTES SIZE 1.0mm Normally configured to control mains contactor coil Output relay C AWG 18 (Recommend 10A fuse) 1.0mm Output relay C Normally configured to control mains contactor coil AWG 18 1.0mm...
  • Page 22: Generator Current Transformers

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 4.2.6 GENERATOR CURRENT TRANSFORMERS WARNING!:- Do not disconnect this plug when the CTs are carrying current. Disconnection will open circuit the secondary of the C.T.’s and dangerous voltages may then develop. Always ensure the CTs are not carrying current and the CTs are short circuit connected before making or breaking connections to the module.
  • Page 23: Configurable Digital Inputs

    USB up to 50m (yds). The supply and support of this type of equipment is outside the scope of Deep Sea Electronics PLC. CAUTION!: Care must be taken not to overload the PCs USB system by connecting more than the recommended number of USB devices to the PC.
  • Page 24: Rs485 Connector

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 4.2.9 RS485 CONNECTOR NOTE:- RS485 connector is not fitted to the 7200 series controller. PIN No NOTES Two core screened twisted pair cable. 120Ω impedance suitable for RS485 use. Recommended cable type - Belden 9841 Max distance 1000m (1km) when using Belden 9841 or direct equivalent.
  • Page 25: Typical Wiring Diagrams

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 4.3 TYPICAL WIRING DIAGRAMS 4.3.1 7210 AUTOSTART CONTROLLER 3 phase, 4 wire Part No. 057-074 7000 Series OPERATING MANUAL ISSUE 2 02/05/2008 ADM...
  • Page 26: 7220 Amf Controller

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 4.3.2 7220 AMF CONTROLLER 3 phase, 4 wire Part No. 057-074 7000 Series OPERATING MANUAL ISSUE 2 02/05/2008 ADM...
  • Page 27: 7310 Autostart Controller

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 4.3.3 7310 AUTOSTART CONTROLLER 3 phase, 4 wire with restricted earth fault protection NOTE:- Earthing the neutral conductor ‘before’ the neutral CT allows the module to read earth faults ‘after’ the CT only (Restricted to load / downstream of the CT) Earthing the neutral conductor ‘after’...
  • Page 28: 7320 Amf Controller

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 4.3.4 7320 AMF CONTROLLER 3 phase, 4 wire with restricted earth fault protection NOTE:- Earthing the neutral conductor ‘before’ the neutral CT allows the module to read earth faults ‘after’ the CT only (Restricted to load / downstream of the CT) Earthing the neutral conductor ‘after’...
  • Page 29: Alternative Topologies

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 4.4 ALTERNATIVE TOPOLOGIES The 7000 controller is factory configured to connect to a 3 phase, 4 wire Star connected alternator. This section details connections for alternative AC topologies. Ensure to configure the 7000 series controller to suit the required topology.
  • Page 30: Single Phase With Restricted Earth Fault

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 4.4.2 SINGLE PHASE WITH RESTRICTED EARTH FAULT NOTE:- Earth fault measuring not available on 7200 series controllers. NOTE:- Earth fault protection alarm only available on 7300 series V2.0.0 and above controllers. 7300 series V1.x.x modules have Earth fault measuring only (no protection alarms).
  • Page 31: Single Phase Without Earth Fault

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 4.4.3 SINGLE PHASE WITHOUT EARTH FAULT NOTE:- Mains sensing (Terminals 47-50) is not fitted to DSE7210/ DSE7310 autostart controllers. Part No. 057-074 7000 Series OPERATING MANUAL ISSUE 2 02/05/2008 ADM...
  • Page 32: Phase (L1 & L2) 3 Wire With Restricted Earth Fault

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 4.4.4 2 PHASE (L1 & L2) 3 WIRE WITH RESTRICTED EARTH FAULT NOTE:- Earth fault protection alarm only available on 7300 series V2.0.0 and above controllers. 7300 series V1.x.x modules have Earth fault measuring only (no protection alarms). NOTE:- Mains sensing (Terminals 47-50) is not fitted to DSE7210/ DSE7310 autostart controllers.
  • Page 33: Phase (L1 & L2) 3 Wire Without Earth Fault

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 4.4.5 2 PHASE (L1 & L2) 3 WIRE WITHOUT EARTH FAULT NOTE:- Mains sensing (Terminals 47-50) is not fitted to DSE7210/ DSE7310 autostart controllers. Part No. 057-074 7000 Series OPERATING MANUAL ISSUE 2 02/05/2008 ADM...
  • Page 34: Phase (L1 & L3) 3 Wire With Restricted Earth Fault

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 4.4.6 2 PHASE (L1 & L3) 3 WIRE WITH RESTRICTED EARTH FAULT NOTE:- Earth fault protection alarm only available on 7300 series V2.0.0 and above controllers. 7300 series V1.x.x modules have Earth fault measuring only (no protection alarms). NOTE:- Mains sensing (Terminals 47-50) is not fitted to DSE7210/ DSE7310 autostart controllers.
  • Page 35: Phase (L1 & L3) 3 Wire Without Earth Fault Measuring

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 4.4.7 2 PHASE (L1 & L3) 3 WIRE WITHOUT EARTH FAULT MEASURING NOTE:- Mains sensing (Terminals 47-50) is not fitted to DSE7210/ DSE7310 autostart controllers. Part No. 057-074 7000 Series OPERATING MANUAL ISSUE 2 02/05/2008 ADM...
  • Page 36: Phase 4 Wire With Unrestricted Earth Fault Measuring

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 4.4.8 3 PHASE 4 WIRE WITH UNRESTRICTED EARTH FAULT MEASURING NOTE:- Earth fault protection alarm only available on 7300 series V2.0.0 and above controllers. 7300 series V1.x.x modules have Earth fault measuring only (no protection alarms). NOTE:- Mains sensing (Terminals 47-50) is not fitted to DSE7210/ DSE7310 autostart controllers.
  • Page 37: Ct Location

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 4.5 CT LOCATION NOTE:- CT Location is not applicable to the DSE7210 / DSE7310 autostart controllers. There are two possible locations for the current transformers in the system: 1) Generator : The CTs are used to measure and display generator current only. The typical wiring diagrams in the preceding section all show the CT measuring the generator load.
  • Page 38: Description Of Controls

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 5 DESCRIPTION OF CONTROLS The following section details the function and meaning of the various controls on the module. 5.1 DSE7210 / DSE7310 AUTOSTART CONTROL MODULE Main status and instrumentation display Menu navigation Four configurable buttons...
  • Page 39 DSE Model 7000 Series Control & Instrumentation System Operators Manual Generator Available LED. On when the Close Generator LED. generator is On When The Generator within limits Is Required To Be On and able to Load. take load. NOTE:- “Generator on load” LED has two modes of operation depending upon the configuration of the controllers digital inputs.
  • Page 40: Dse7220 / Dse7320 Amf Control Module

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 5.2 DSE7220 / DSE7320 AMF CONTROL MODULE Main status and instrumentation display Menu navigation Four configurable buttons LEDs Transfer to generator (manual mode Transfer to only) mains (manual mode only) Start engine (when in manual mode)
  • Page 41 DSE Model 7000 Series Control & Instrumentation System Operators Manual Mains Available LED. On when the mains is within limits and able to take load. Generator Available LED. On when the Close Mains LED. Close Generator LED. generator is On When The Generator On When The Generator within limits Is Required To Be On...
  • Page 42: Quickstart Guide

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 5.3 QUICKSTART GUIDE This section provides a quick start guide to the module’s operation. 5.3.1 STARTING THE ENGINE First, select manual mode… …then press the Start button to crank the engine. NOTE:- For further details, see the section entitled ‘OPERATION’...
  • Page 43: Viewing The Instruments

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 5.4 VIEWING THE INSTRUMENTS It is possible to scroll to display the different pages of information by repeatedly operating the next page button. Once selected the page will remain on the LCD display until the user selects a different page or after an extended period of inactivity, the module will revert to the status display.
  • Page 44: Instrument

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 5.4.1 INSTRUMENT PAGE CONTENT Engine • Engine Speed • Oil Pressure • Coolant Temperature • Engine Battery Volts • Run Time • Oil Temperature* • Coolant Pressure* • Inlet Temperature* •...
  • Page 45: Can Error Messages

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 5.4.2 CAN ERROR MESSAGES When connected to a suitable CAN engine the 7000 series controller displays alarm status messages from the ECU. Alarm Type of alarm as reported by the ECU ECU Warning Type of alarm that is triggered in the Warning...
  • Page 46: Viewing The Event Log

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 5.5 VIEWING THE EVENT LOG Event log 1/50 Number of present alarms. This is event 1 of a Oil Pressure Low total of 50 logged events. Shutdown 12 Sep 2007, 08:25:46 If All warnings are latched is configured, the event The 7000 series modules maintains a log of the last 50 shutdown alarms (7200 series...
  • Page 47: Controls

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 5.7 CONTROLS Stop / Reset This button places the module into its Stop/Reset mode. This will clear any alarm conditions for which the triggering criteria have been removed. If the engine is running and the module is in Stop mode, the module will automatically instruct the changeover device to unload the generator (‘Close Generator’...
  • Page 48 DSE Model 7000 Series Control and Instrumentation System Operators Manual Transfer to generator Allows the operator to transfer the load to the generator (when in Manual mode only) Open generator (DSE7210/DSE7310 only) Allows the operator to open the generator (when in Manual mode only) Transfer to mains (DSE7220/DSE7320 only) Allows the operator to transfer the load to the mains (when in Manual mode only) Menu navigation...
  • Page 49: Operation (Standalone)

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 6 OPERATION (STANDALONE) The following description details the sequences followed by a module containing the standard ‘factory configuration’. Remember that if you have purchased a completed generator set or control panel from your supplier, the module’s configuration will probably have been changed by them to suit their particular requirements.
  • Page 50: Automatic Mode Of Operation

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 6.1 AUTOMATIC MODE OF OPERATION NOTE:- If a digital input configured to panel lock is active, changing module modes will not be possible. Viewing the instruments and event logs is NOT affected by panel lock. Activate auto mode be pressing the pushbutton.
  • Page 51: Engine Running

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 6.1.3 ENGINE RUNNING Once the engine is running, the Warm Up timer, if selected, begins, allowing the engine to stabilise before accepting the load. DSE7210/DSE7310 - The generator will be placed on load. DSE7220/DSE7320 - Load will be transferred from the mains supply to the generator NOTE:-The load transfer signal remains inactive until the Oil Pressure has risen.
  • Page 52: Manual Operation

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 6.2 MANUAL OPERATION NOTE:- If a digital input configured to panel lock is active, changing module modes will not be possible. Viewing the instruments and event logs is NOT affected by panel lock. Activate Manual mode be pressing the pushbutton.
  • Page 53: Engine Running

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 6.2.3 ENGINE RUNNING In manual mode, the load is not transferred to the generator unless a ‘loading request’ is made. A loading request can come from a number of sources. •...
  • Page 54: Test Mode Of Operation

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 6.3 TEST MODE OF OPERATION NOTE:- Test Mode is only applicable to DSE7220/DSE7320 controllers. NOTE:- If a digital input configured to panel lock is active, changing module modes will not be possible.
  • Page 55: Engine Running

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 6.3.3 ENGINE RUNNING Once the engine is running, the Warm Up timer, if selected, begins, allowing the engine to stabilise before accepting the load. Load will be automatically transferred from the mains supply to the generator. NOTE:-The load transfer signal remains inactive until the Oil Pressure has risen.
  • Page 56: Operation (Dual Mutual Standby)

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 7 OPERATION (DUAL MUTUAL STANDBY) NOTE:- Dual Mutual Standby is only available in DSE7000 series V2.0.0 or above. The following description details the sequences followed by a module containing the standard ‘factory configuration’ modified to allow two controllers to operate in Dual Mutual Standby.
  • Page 57: Protections

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 8 PROTECTIONS When an alarm is present, the Audible Alarm will sound and the Common alarm LED if configured will illuminate. The audible alarm can be silenced by pressing the Mute button The LCD display will jump from the ‘Information page’...
  • Page 58: Warnings

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 8.1 WARNINGS Warnings are non-critical alarm conditions and do not affect the operation of the generator system, they serve to draw the operators attention to an undesirable condition. Example Alarm Charge Failure Warning In the event of an alarm the LCD will jump to the alarms page, and scroll through all active warnings and...
  • Page 59: Analogue Pre-Alarms

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 8.2 ANALOGUE PRE-ALARMS The following alarms are termed ‘pre-alarms’ as they pre-warn the operator of a potentially more serious alarm condition. For instance, if the engine temperature rises past the pre alarm level, a warning condition will occur to notify the operator.
  • Page 60: Shutdowns

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 8.4 SHUTDOWNS Shutdowns are latching alarms and stop the Generator. Clear the alarm and remove the fault then press Stop/Reset to reset the module. Example Alarm Oil Pressure Low Shutdown NOTE:- The alarm condition must be rectified before a reset will take place.
  • Page 61: High Current Shutdown Alarm

    DSE Model 7000 Series Control & Instrumentation System Operators Manual Display Reason OIL PRESSURE SENSOR OPEN The oil pressure sensor is detected as not being present (open circuit) CIRCUIT AUXILIARY INPUTS An active auxiliary input configured as a shutdown will cause the engine to shut down.
  • Page 62: Electrical Trips

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 8.6 ELECTRICAL TRIPS Electrical trips are latching and stop the Generator but in a controlled manner. On initiation of the electrical trip condition the module will de-energise the ‘Close Generator’ Output to remove the load from the generator. Once this has occurred the module will start the Cooling timer and allow the engine to cool off-load before shutting down the engine.
  • Page 63: Front Panel Configuration

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 9 FRONT PANEL CONFIGURATION This configuration mode allows the operator limited customising of the way the module operates. Use the module’s navigation buttons to traverse the menu and make value changes to the parameters: Increase value / next item Next page Previous page...
  • Page 64: Editing A Parameter

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 9.1.1 EDITING A PARAMETER Enter the editor as described above. Press the (left) or (right) buttons to cycle to the section you wish to view/change. Press the (up) or (down) buttons to select the parameter you wish to view/change within the currently selected section.
  • Page 65: Adjustable Parameters

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 9.1.2 ADJUSTABLE PARAMETERS Front Panel Configuration Editor Section Parameter as shown on display Factory Settings Contrast DISPLAY Language English LCD Page Timer Auto Scroll Delay Current Date and time hh:mm EDITOR Alt Config Default Config...
  • Page 66: Accessing The 'Running' Configuration Editor

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 9.2 ACCESSING THE ‘RUNNING’ CONFIGURATION EDITOR The ‘running’ editor can be entered while the engine is running. All protections remain active if the engine is running while the running editor is entered. Press and hold the button to enter the running editor.
  • Page 67: Commissioning

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 10 COMMISSIONING 10.1.1 PRE-COMMISSIONING Before the system is started, it is recommended that the following checks are made:- 10.1. The unit is adequately cooled and all the wiring to the module is of a standard and rating compatible with the system.
  • Page 68: Fault Finding

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 11 FAULT FINDING SYMPTOM POSSIBLE REMEDY Unit is inoperative Check the battery and wiring to the unit. Check the DC supply. Check the DC fuse. Read/Write configuration does not operate Unit shuts down Check DC supply voltage is not above 35 Volts or below 9 Volts Check the operating temperature is not above 70°...
  • Page 69 DSE Model 7000 Series Control & Instrumentation System Operators Manual SYMPTOM POSSIBLE REMEDY Incorrect reading on Engine Check engine is operating correctly. Check sensor and wiring paying particular gauges attention to the wiring to terminal 47 (refer to appendix). Check that sensor is compatible with the 7000 series module and that the module configuration is Fail to stop alarm when engine is suited to the sensor.
  • Page 70: Maintenance, Spares, Repair And Servicing

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 12 MAINTENANCE, SPARES, REPAIR AND SERVICING The DSE7000 Series controller is designed to be Fit and Forget. As such, there are no user serviceable parts within the controller. In the case of malfunction, you should contact your original equipment supplier (OEM). 12.1 PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE 12.1.1 DSE7200 SERIES If you require additional plugs from DSE, please contact our Sales department using the part numbers below.
  • Page 71: Dse7300 Series

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 12.1.2 DSE7300 SERIES If you require additional plugs from DSE, please contact our Sales department using the part numbers below. 7000 series terminal designation Plug description Part No. 1-11 11 way 5.08mm 007-451 15-19 5 way 5.08mm...
  • Page 72: Expansion Modules

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 12.4 EXPANSION MODULES NOTE:- Expansion modules are not compatible with the DSE7200 series controllers. NOTE:- A maximum of twenty (20) expansion modules can be connected to the DSENet. DSE Part numbers Item Description Sales literature...
  • Page 73: Warranty

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 13 WARRANTY DSE provides limited warranty to the equipment purchaser at the point of sale. For full details of any applicable warranty, you are referred to your original equipment supplier (OEM). 14 DISPOSAL 14.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT) Directive 2002/96/EC...
  • Page 74: Appendix

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 15 APPENDIX 15.1 IDMT TRIPPING CURVES (TYPICAL) NOTE:- The factory default settings of tripping curve 36 and trip level of 100% of full load allows for the set to run at 110% of full load for one hour. Part No.
  • Page 75: Sensor Wiring Recommendations

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 15.2 SENSOR WIRING RECOMMENDATIONS 15.2.1 EARTH RETURN SENSORS Connection Name Terminal Number NOTE:- . It is important that terminal 15 (sensor Sensor common common) is soundly connected to an earth point on the ENGINE BLOCK, not within the control panel, and must be a sound electrical connection to the sensor bodies.
  • Page 76: Communications Option Connections

    DSE Model 7000 Series Control and Instrumentation System Operators Manual 15.4 COMMUNICATIONS OPTION CONNECTIONS 15.4.1 DESCRIPTION The 7000 series configuration software allows the controller to communicate with a PC. The computer connects to the module as shown below. The operator is then able to control the module, starting or stopping the generator, selecting operating modes, etc.
  • Page 77: Enclosure Classifications

    DSE Model 7000 Series Control & Instrumentation System Operators Manual 15.5 ENCLOSURE CLASSIFICATIONS IP CLASSIFICATIONS 7000 series specification under BS EN 60529 Degrees of protection provided by enclosures IP65 (Front of module when module is installed into the control panel with the optional sealing gasket). IP42 (front of module when module is installed into the control panel WITHOUT being sealed to the panel) First Digit Second Digit...
  • Page 78 DSE Model 7000 Series Control and Instrumentation System Operators Manual NEMA CLASSIFICATIONS 7000 series NEMA Rating (Approximate) 12 (Front of module when module is installed into the control panel with the optional sealing gasket). 2 (front of module when module is installed into the control panel WITHOUT being sealed to the panel) NOTE: - There is no direct equivalence between IP / NEMA ratings.

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