Before assembling the clutch, wash with diluent the shaft taper, the connecting hole on the clutch
body, the clutch drum and the starter ring.
Clutch assembly
1.
Install the starter ring on the clutch body
(3 screws M6).
ATTENTION: make sure to always install the Ø
7mm drag pin as, otherwise, the eventual kick
backs could break the screws.
2. Insert key on shaft.
3. Install clutch body and cone safety washer on shaft.
4. Install the M16 x1 nut using the clutch wrench.
ATTENTION: turn counterclockwise as nut has
left thread
5. Install the internal washer .
ATTENTION: install washer with bevel towards
internal part of engine.
Clean the roller cage and grease it before installing it
on the crankshaft.
6. Install the clutch drum and the external washer.
ATTENTION: install washer with bevel towards
internal part of engine.
7. Install the piston fitting to prevent the shaft from
turning and install the M10 nut.
8. Install the clutch cover (3 screws M 6).
12 Point wrench - 10 mm
(Torque at 10 Nm) (90 in-lb)
(apply Loctite on the threads)
Clutch wrench P.N. 10270
12 Point wrench - 24 mm.
(Torque at 40 ÷ 50 Nm) (350 ÷ 440 in-lb)
Piston fitting : P.N. 10271
12 Point wrench - 17 mm
(torque at 30 ÷ 40 Nm) (350 ÷ 440 in-lb)
Allen 5mm
(Torque at 8 ÷ 10 Nm) (70 ÷ 90 in-lb)
20
MAN-85 – USA
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