Atlas Copco 4045HFG81 Manuals

Manuals and User Guides for Atlas Copco 4045HFG81. We have 1 Atlas Copco 4045HFG81 manual available for free PDF download: Instruction Manual

Atlas Copco 4045HFG81 Instruction Manual

Atlas Copco 4045HFG81 Instruction Manual (136 pages)

AC Generators

Brand: Atlas Copco | Category: Portable Generator | Size: 7.38 MB

Table of Contents

Table of Contents
5
1 Safety Precautions for On-Site Generator Sets

8
- Introduction
  8
- General Safety Precautions
  9
- Safety During Transport and Installation
  10
- Safety During Use and
  11
- Operation
  
  11
2 Main Parts

15
- General Description
  15
- Markings
  17
- Mechanical Features
  18
- Engine and Alternator
  18
- Cooling System
  18
- Safety Devices
  18
- Bodywork
  18
- Control Panel
  18
- Data Plate and Serial Number
  18
- Drain Plugs and Filler Caps
  18
- Rustproof Plastic Fuel Tank
  18
- Spillage Free Skid
  19
- Compliance)
  19
- Electrical Features
  20
- Emergency Stop
  20
- Qc1111™/Qc2111™ Control Module
  20
- Output Terminal Board
  21
- Earth Leakage Relay
  21
3 Installation and Connection

22
- Lifting
  22
- Installation
  22
- Indoor Installation
  22
- Outdoor Installation
  22
- Connecting the Generator Set
  23
- Precautions for Non-Linear and Sensitive Loads
  23
- Quality, Minimum Section and Maximum Length of Cables
  23
- Connecting the Load
  24
4 Operating Instructions

25
- Before Starting
  25
- Operating and Setting Qc1111™/Qc2111
  25
- Setting the Qc1111™/Qc2111
  25
- Button Overview
  25
- LED Overview
  26
- Graphical Display
  26
- Qc1111™/Qc2111™ Menu Overview
  29
- Generator Set Operating Modes
  33
- Stop Mode
  33
- Auto Mode / Mains Failure
  34
- Manual Mode
  35
- Front Panel Configuration
  36
5 Maintenance

38
- Maintenance Schedule
  38
- Use of Maintenance Schedule
  42
- Use of Service Packs
  42
- Preventing Low Loads
  43
- General
  43
- Risks of Low Load Operation
  43
- Best Practices
  43
- Alternator Maintenance Procedures
  44
- Measuring the Alternator Insulation Resistance
  44
- Engine Maintenance Procedures
  44
- Engine Oil Level Check
  44
- Engine Oil and Oil Filter Change
  45
- Coolant Check
  46
- Monitoring Coolant Condition
  46
- Topping up of Coolant
  46
- Replacing the Coolant
  47
- Air Filter Check
  47
- Main Parts
  47
- Recommendation
  48
- Cleaning the Dust Trap
  48
- Replacing the Air Filter Element
  48
- Replacing Fuel Filter
  48
- Bleeding the Fuel System
  49
- Adjustments and Service Procedures
  50
- Battery Care
  50
- Electrolyte
  50
- Activating a Dry-Charged Battery
  50
- Recharging a Battery
  50
- Make-Up Distilled Water
  51
- Periodic Battery Service
  51
- Checking Belt Tensioner Spring Tension and Belt Wear
  51
- Checking Belt Wear
  51
- Checking Tensioner Spring Tension
  52
- Replacing Fan and Alternator Belts
  52
- Measuring the Valve Clearance
  53
- Engine Consumable Specifications
  54
- Engine Fuel Specifications
  54
- Engine Oil Specifications
  54
- Engine Coolant Specifications
  55
6 Checks and Trouble Shooting

57
- Engine Troubleshooting
  57
- Alternator Troubleshooting
  60
- Solving Qc1111™/Qc2111™ Controller Alarms
  61
- Qc1111™/Qc2111™ Alarms and Remedies
  61
- Alarm Overview
  62
- Warning Alarm Icons
  62
- Electrical Trip Alarm Icons
  65
- Shutdown Alarm Icons
  66
7 Storage of the Generator Set

69
- Storage
  69
- Preparing for Operation after Storage
  69
8 Disposal

70
- General
  70
- Disposal of Materials
  70
9 Options Available

71
- Circuit Diagrams
  71
- Overview of the Electrical Options
  71
- Description of the Electrical Options
  71
- Automatic Battery Charger
  71
- Battery Switch
  72
- Engine Coolant Heater
  72
- Air Heater for Cold Start
  72
- Outlet Sockets (S) - 3-Phase
  73
- Dual Frequency
  74
- Relay
  75
- Overview of the Mechanical Options
  76
- Description of the Mechanical Options
  76
- External Fuel Tank Connection (With/Without Quick Couplings)
  76
- Oil Drain Pump
  77
- Undercarriage (Axle, Towbar, Towing Eyes)
  77
- Skid Frame
  77
10 Technical Specifications

78
British Units

108
- 10.9 Data Plate
  108

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