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INSTALLATION MANUAL
VERSAL Insert 350 - 950 mm (Honeywell)
G20/G25/G25.3 (Natural Gas) G30/G31 (Propane-Butane/Propane)
Produced by:
Planika Sp. z o.o.
Bydgoska 38
86-061 Brzoza
Poland
Copyright Planika Sp. z o.o.
www.planikafires.com
IG0251#05
06.03.2019
1

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Summary of Contents for Planika VERSAL Insert Series

  • Page 1 INSTALLATION MANUAL VERSAL Insert 350 - 950 mm (Honeywell) G20/G25/G25.3 (Natural Gas) G30/G31 (Propane-Butane/Propane) Produced by: Planika Sp. z o.o. Bydgoska 38 86-061 Brzoza Poland Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 2: Table Of Contents

    Distances of the exhaust outlet from the structural elements of the building ..........30 5.8. Placing decorative elements ........................... 33 5.8.1. Arranging decorative logs ........................... 34 CONTROL ................................. 38 6.1. Remote controls .............................. 38 Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 3 14.1. Schematic diagram ............................55 14.2. Wiring diagram of Decorative Fire Gas Transceiver DFGT ................56 14.3. Wiring diagram of gas controler ESYS ......................57 CONTACT DETAILS OF THE MANUFACTURER ..................... 58 Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 4: Introduction

    CE Declaration of conformity We hereby declare that both the design and construction of a gas heating device manufactured by Planika Sp. z o.o. (with registered office at Bydgoska 38 86-061 Brzoza Polska) meet the essential requirements contained in the Directive and the Ordinance on gas appliances.
  • Page 5: General Information

    Installation of the unit must allow easy access to all components subject to maintenance and service, and to • allow free access to the components of the system closing the front glass (if installed). Do not use the device before you fully install it in the chosen destination. • Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 6 If the unit is not used for a long time, depending on the type of fuel, close the main valve on the LPG cylinder • or close the valve supplying natural gas to the device. Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05...
  • Page 7: Safety Instructions For Versal's Fireplace Installation

    3.1. Safety instructions for VERSAL’s fireplace installation For installation of exhaust flue, you should only use the system supplied by the company Planika. • For the construction of fireplace housing equipment use only non-flammable materials (e. g. non-combustible • and heat-resistant plates or materials made of stone). Non-combustible materials must be used to complete both external as well as internal part of the housing, and for completing the wall, at which the device will be placed.
  • Page 8: Safery Sensors

    3.4. Protection against backward chimney draft All Versal Insert series fireplaces are equipped with a draft pressure sensor which shall be installed at the inlet to the flue pipe (chimney). It prevents operation of the device in case of blockage or complete block of the flue pipe. It...
  • Page 9 The spillage monitoring system shall not be put out of operation. WARNING! When the spillage monitoring system, or any of its parts is exchanged, only original manufacturer’s parts WARNING! shall be used. Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 10: Unpacking

    When ordering, always specify type and serial number of the device. Warning! You should never connect any device adapted to the combustion of liquefied gas to the gas network of natural gas and vice versa Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 11: Gas Connection

    • You must use the gas pipe with the correct dimensions, so there are no pressure loss. • Ball gas valve should be installed in an easily accessible place and have the necessary CE mark. Photo 1 - Gas Connector Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05...
  • Page 12: Electrical Connection

    Connector "F" is used to connect the fan (with feedback to the driver), mounted on the air combustion wire, supporting the chimney draft (max 230V AC / 0.8A). This connector cannot be controlled with the remote control and operates independently from the user. This connector is not active. Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05...
  • Page 13: Placing The Device

    By acceding to the installation of the unit, particular attention should be paid to: The unit was located at a minimum distance of 1m from objects or flammable materials. • Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 14 30 cm in front and 15 cm either side of the appliance. A hearth is not required with a noncombustible floor. • Ensure that the temperature of the floor under and in front of the appliance can never rise above 85°C Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 15: Placing Device In Optional Casing

    Install a nonflammable hearth (floor stone) when the appliance is placed on a flammable floor. The height of the hearth must be minimal 20 mm Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 16 „X” (in range of 10-20mm) which are used to level the device. It is forbidden to install gas insert without a minimum distance from the rear or side wall. The assembly is allowed only vertically. Picture 2 – Leveling and regulation Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05...
  • Page 17: Device Positioning

    Electric Safety standards. This device must be installed according to the rules in force and used only in an adequately ventilated. See WARNING! the instructions before installing and using this appliance indoors or outdoors. Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 18: Placing The Device Under Existing Chimney Or Canopy

    B - built-in fireplace. In this case the unit is recessed in the floor of the firebox and leveled horizontally, thanks • to adjustable feet. Connect the gas valve to the gas supply with a hose so as to allow the adjustment or the possible replacement in case of failure. Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 19: Proper Positioning Of The Insert

    5.5.4. Proper positioning of the insert • Do not install the device out of the canopy range so that any vapors are not properly evacuated through the chimney Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 20: Dimensions Of The Canopy

    • Distances from the line of the fire not surrounded by any walls or glasses • Distances from the line of the fire surrounded by walls or glasses Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 21 • In the recessed type, the device should never be placed below the floor of the firebox to prevent its malfunction, overheating and damage its components • Distances between device and the canopy Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05...
  • Page 22: Placing The Device In Well-Ventilated Spaces

    25% of the walls surface. When it is not in use, protect the burner with the cover. The lid can only be used if the burner is off and the appliance is completely cold. WARNING! If the devices is installed in spaces closed with the all walls and the roof is shall be places under canopy. Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 23: Flue Gas Exhaust System And Combustion Air Supply

    WARNING! Debris from any source or any soot formed shall require removal by qualified service personnel or • chimney sweep. Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 24: Air Supply For The Combustion Process

    Place the air inlet outside the building at a height of at least 1 m above the ground (in order not to draw in • dirty air). It shall end with a ventilation grille to prevent rodents from entering. Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05...
  • Page 25: Fireplace With Open Combustion Chamber And Mechanical Ventilation

    Installer must check that all the products of combustion are entering the flue after 10 minutes when the appliance is lit cold by traversing the perimeter of the fireplace opening or canopy, as applicable, using a smoke generator, gas analyzer or a smoke matches (attached to the data plate). Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05...
  • Page 26: Discharge Of Combustion Products - Natural Draught

    The flue pipe should be vertical, without constrictions and with an outlet above the ridge, and must be located directly above the fireplace. In this case, there is no need to install any additional chimney cleanout inspection door as the fireplace itself and its chamber can be used for this purpose. Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05...
  • Page 27: Chimney Draft Pressure Switch

    If the chimney is blocked and there is not proper draft level, the switch will stop the device automatically. Screw the bracket to the inner wall of the chimney with the delivered mounting kit • Screw the end of the pipe of chimney draft pressure switch to the bracket • Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 28: Discharge Of Combustion Products - Mechanical Draught

    We recommend the EXODRAFT RSVG 150 model for 200mm chimneys or EXODRAFT RSVG 200 for other configurations. Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 29 When the flue pipe is installed behind the fireplace or next to it, it must necessarily have a chimney cleanout inspection door for emptying the residue after the combustion process and for the purposes of annual flue inspections. Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05...
  • Page 30: Distances Of The Exhaust Outlet From The Structural Elements Of The Building

    Height near a roof window. • Location near a roof window. • Location under the balcony and below the edge of the roof. • Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 31 Height above the ground level. • Location near the door and window openings. • Location near shading projections. • Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 32 0,3 m above the surface of the roof with a slope greater than 12° and at least 0,6 m above the surface of the flat roof. Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05...
  • Page 33: Placing Decorative Elements

    Decorative set of filling the combustion chamber attached to the unit consists of: • Vermiculite • Vermiculite chips • Glowing wires • Set of decorative logs Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 34: Arranging Decorative Logs

    WARNING! The surface of the burner should be completely covered with vermiculite, in order not to shorten the life of the burner. Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 35 Logs cannot completely cover the shape of the burner which may cause the main burner not igniting properly. This can lead to incorrect operation of the device, and the device may quickly get dirty with soot which adversely affect the image of the flame. Versal 350 Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 36 Versal 550 Versal 700 Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 37 Versal 850 Place the glowing wires on the burner next to or under the decorative logs. The areas around the WARNING! • ionization and ignition electrodes should remain free from glowing wires. Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 38: Control

    20 error messages, and also it is possible to read the number of error occurrences. This remote control is also used to adjust the basic settings and to read off the ionization current flow. It is also required for configuration of wired home automation system connection. Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05...
  • Page 39: Alternative Ways Of Control

    This may be a wired or wireless connection. Planika fireplaces can be (after purchasing an additional Ethernet Bridge module) controlled by Planika Control application available for free download for mobile devices with Android (Google Play) and iOS (iTunes).
  • Page 40: The Wireless Connection Through The Protocol "Modbus

    "Modbus". This type of connection can be established only by using the communication module (Picture 12 "M"). This module can be ordered from Planika. This module converts the communication protocol "Modbus" from home automation system for the wireless signal to the receiver.
  • Page 41: Final Inspection

    To connect the measuring device, unscrew the screw on the test nipple (9 mm) by half a turn and connect the hose Photo 3 - Nozzles measuring gas pressure Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05...
  • Page 42: Ignition Of The Main Burner

    Repeat the ignition procedure several times and perform the checks described in section 7.3.2. • Since then, the hearth should light up without problems. • Always wait 3 minutes before retrying ignition of the device. You cannot make any modifications to the WARNING! gas assembly. Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 43: The Hearth

    • Make sure that the image of the flame on the hearth is correct. • If the image of the flame is not acceptable, use the table of error messages to solve the problem. Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 44: Checklist

    • Check that the decorative elements do not require cleaning Decorative • Check that the decorative elements are not in contact with the glass elements • Check if the decorative elements are not damaged. Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 45: Maintenance

    When the unit is lit for the first time, it comes to the evaporation of volatile components from paint, materials, etc. and during the volatilization of these substances, the device should work with the highest heat load. o The room should be well ventilated. Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 46: Warranty

    10. WARRANTY Planika Sp. z o.o. grants the Client guarantee of quality for the smooth operation of the goods specified on the sales document. The warranty is determined for a given period from the date of purchase (based on the warranty card together with the receipt of purchase).
  • Page 47: Troubleshooting

    3-4 mm flame could not be detected in time. Replace the ignition electrodes Check if the cables for the ignition electrode are connected correctly No Gas Make sure, there is a gas connection Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 48 Straighten them connector are bent Damage to the bridge of the upper limit Check the bridge of the upper limit ESYS Hardware failure ESYS Damage ESYS (burner module) Exchange ESYS (burner module) Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 49: Rysunki Techniczne

    12. RYSUNKI TECHNICZNE VERSAL Insert 350 VERSAL Insert 550 Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 50 VERSAL Insert 700 VERSAL Insert 850 Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 51: Technical Specifications

    1x Ø 1,8 1x Ø 1,8 1x Ø 1,55 1x Ø 1,2 1x Ø 1,1 1x Ø 1,05 Primary air opening 2x 0,5 2x 0,5 2x 0,5 2x 4 2x 4 2x 3 Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 52 1x Ø 2,2 1x Ø 2,2 1x Ø 1,9 1x Ø 1,4 1x Ø 1,3 1x Ø 1,25 Primary air opening 2x 0,5 2x 0,5 2x 0,5 2x 4 2x 4 2x 3 Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 53 1x Ø 2,6 1x Ø 2,6 1x Ø 2,25 1x Ø 1,6 1x Ø 1,5 1x Ø 1,45 Primary air opening 2x 0,5 2x 0,5 2x 0,5 2x 4 2x 4 2x 3 Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 54 1x Ø 2,9 1x Ø 2,9 1x Ø 2,55 1x Ø 1,7 1x Ø 1,6 1x Ø 1,55 Primary air opening 2x 0,5 2x 0,5 2x 0,5 2x 4 2x 4 2x 3 Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 55: Electrical Diagrams

    14. ELECTRICAL DIAGRAMS 14.1. Schematic diagram Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 56: Wiring Diagram Of Decorative Fire Gas Transceiver Dfgt

    Relay - Potential free switch contact PCB Molex 43045-0627 Molex 43045-0627 Potentiometer/NTC-sensor Molex 43045-0627 TX - serial communication (MicroCom) Molex 43045-0627 External LED and push button Molex 43045-0627 GND (MicroCom) Molex 43045-0627 RX - serial communication (MicroCom) Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 57: Wiring Diagram Of Gas Controler Esys

    Molex Microfit Safety line (High limit, air valve) – input Molex Microfit APS – input Molex Microfit PWM – output Molex Microfit Pressure sensor – input Molex Microfit Domotica 2 – input (-) Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 58: Contact Details Of The Manufacturer

    15. CONTACT DETAILS OF THE MANUFACTURER Manufacturer: Planika Sp. z o.o. Contact Details: Bydgoska 38 Street 86-061 Brzoza Poland Telephone: + 48 52 364 11 60 Fax: + 48 52 364 11 70 Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 59 Installation and User's Manuals. The installed gas fireplace is ready for safe operation. Installer’s seal and signature Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...
  • Page 60 Date, signature and seal of the chimney sweeper Date, signature and seal of the chimney sweeper Date, signature and seal of the chimney sweeper Date, signature and seal of the chimney sweeper Copyright Planika Sp. z o.o. www.planikafires.com IG0251#05 06.03.2019...

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