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Safety – Operation – Maintenance
Keep this document in a safe place
Read and understand this manual before operating your vacuum
Hornet Exp Air
Dust Ignition Proof Pneumatic Vacuum
Models with Prefix: 500-400, ACE-300, ACE-400, ACE-500, ACE-1000
• Designed for use in Explosive Dust Atmospheres
• Designed for use in Class II Divison 2 Groups E, F & G Locations
• Designed for use in ATEX Category 3D Zone 22
• Dry Recovery Only
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WARNING
SAFETY LEGEND
Read and understand operator's manual before
using this equipment.
Hearing protection is recommended when
operating this equipment.
WARNING
• A HEPA Filter must be installed in this vacuum at all times
• If this vacuum is used to collect hazardous material, appropriate personal protective equipment may be required
• If this vacuum is intended for dust ignition proof operation, it must be used with supplied or recommended accessories from
Clayton Associates
• Any alteration to this equipment by a third party will nullify its warranty
WARNING
WARNING
WARNING
Eye protection is required when operating
this equipment.
WARNING
Respiratory protection is recommended when
operating this equipment.
II 3 D T85ºC
January 2019
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Table of Contents
Related Manuals for Clayton Hornet 500-400
Summary of Contents for Clayton Hornet 500-400
- Page 1 • If this vacuum is used to collect hazardous material, appropriate personal protective equipment may be required • If this vacuum is intended for dust ignition proof operation, it must be used with supplied or recommended accessories from Clayton Associates • Any alteration to this equipment by a third party will nullify its warranty...
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Page 2: Table Of Contents
Tools And Attachments This equipment is only intended for dust-ignition proof operation if it is used with the proper conductive hose and tools provided by Clayton. Any alteration to this equipment by a third party will nullify its warranty. •... -
Page 3: What's Included
Hornet Air Pneumatic Vacuum • Grounding / Bonding Cable • Conductive Filter Bags • Continuity Tester • Conductive Combination Air/Vac Hose • Backpack Harness Use only the following Clayton consumables and accessories: Ground Cable Hornet Filters Hornet Accessories Model Model... -
Page 4: Compressed Air Fittings
• To decrease vacuum power and compressed air consumption turn the DPC clockwise up to an additional 1/2 turn • • • Repair or Warranty Contact Clayton Associates, Inc. 1650 Oak Street Lakewood, New Jersey 08701 P.+1-732-363-2100 F.+1-732-364-6084 • www.DustlessMadeSimple.com Sales@JClayton.com... -
Page 5: Differential Pressure Gauge
Gauge located on the bottom of the Hornet Vacuum.This can help determine when to change the bag filter. Clayton recommends that the bag filter be changed when it is approximately 80% full by volume. Keep in mind that If the debris is something like fine powder it will create more restriction and therefore a greater differential pressure than something like rivet stems. -
Page 6: Before Each Use
(Alligator Clip Here) Ground Jack Rubber Rail Inlet Cap Inlet Port Compressed Air Coupler Inlet Latch • • • Repair or Warranty Contact Clayton Associates, Inc. 1650 Oak Street Lakewood, New Jersey 08701 P.+1-732-363-2100 F.+1-732-364-6084 • www.DustlessMadeSimple.com Sales@JClayton.com Page 6... - Page 7 5. Attach the Compressed Air Line Clayton EXP compressed airlines are conductive and provide compressed air to power the vacuum and as a drain for static buildup This equipment is only validated for dust ignition proof operation when used with this airline •...
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Page 8: Bag Filter Change
5. Reinstall the Inlet Cap • Replace the Inlet Cap • Press the latch in and rotate 1/4 turn clockwise to lock • • • Repair or Warranty Contact Clayton Associates, Inc. 1650 Oak Street Lakewood, New Jersey 08701 P.+1-732-363-2100 F.+1-732-364-6084 • www.DustlessMadeSimple.com Sales@JClayton.com... -
Page 9: Safe Filter Change
2. Attach the Compressed Air Line Clayton EXP compressed airlines are conductive and provide compressed air to power the vacuum and as a drain for static buildup This equipment is only validated for dust ignition proof operation when used with this airline •... - Page 10 • Press the latch in and rotate 1/4 turn clockwise to lock Bag Filter Inlet Cap Inlet Latch • • • Repair or Warranty Contact Clayton Associates, Inc. 1650 Oak Street Lakewood, New Jersey 08701 P.+1-732-363-2100 F.+1-732-364-6084 • www.DustlessMadeSimple.com Sales@JClayton.com Page 10...
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Page 11: Hepa Filter Change
Inlet Cap Remove the Inlet Cap 3. Unbox a new HEPA Filter • Remove the Clayton HEPA timer card from the box and set aside • Remove the HEPA filter from the box and unwrap 4. Remove the HEPA Filter •... -
Page 12: Backpack Harness
• Adjust and clip the sternum strap Inlet Port • Adjust the harness by pulling down on straps “D” • • • Repair or Warranty Contact Clayton Associates, Inc. 1650 Oak Street Lakewood, New Jersey 08701 P.+1-732-363-2100 F.+1-732-364-6084 • www.DustlessMadeSimple.com Sales@JClayton.com... -
Page 13: Illustrated Parts Breakdown
Screw, FH100, 8-32 X 7/16, SS SE083212-PPSM-Z Screw, PPH, .164-32 X .750 Long WE04050000-RZSZ No 4 Washer, MS-15795-804 • • • Repair or Warranty Contact Clayton Associates, Inc. 1650 Oak Street Lakewood, New Jersey 08701 P.+1-732-363-2100 F.+1-732-364-6084 • www.DustlessMadeSimple.com Sales@JClayton.com Page 13... - Page 14 Rivet Blind 3/16 x 0.438 Open Alum Blk (.063-.25) SE083204-PFSM-Z Screw, 8-32 X 1/4, FH100, SS SE083207-PFSM-Z Screw, FH100, 8-32 X 7/16, SS • • • Repair or Warranty Contact Clayton Associates, Inc. 1650 Oak Street Lakewood, New Jersey 08701 P.+1-732-363-2100 F.+1-732-364-6084 • www.DustlessMadeSimple.com Sales@JClayton.com Page 14...
- Page 15 DZUS Fastener Quarter Turn SS 951-0181 DZUS Spring 951-0182 DZUS Washer 951-0184 DZUS Wear Washer, Black • • • Repair or Warranty Contact Clayton Associates, Inc. 1650 Oak Street Lakewood, New Jersey 08701 P.+1-732-363-2100 F.+1-732-364-6084 • www.DustlessMadeSimple.com Sales@JClayton.com Page 15...
- Page 16 HEX Standoff, 10-32 MF X 3/4in SS SE103206-PFSM-Z 100 DEG FHS, .190-32 X .375in Long SE103210-PFSM-Z Screw, FH100, SS, 1032 X .625 • • • Repair or Warranty Contact Clayton Associates, Inc. 1650 Oak Street Lakewood, New Jersey 08701 P.+1-732-363-2100 F.+1-732-364-6084 • www.DustlessMadeSimple.com Sales@JClayton.com Page 16...
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Page 17: Limited Lifetime Warranty Terms And Conditions
Repair within the Continental US During the first 90 days of the warranty period, Clayton will provide parts and labor to the customer’s site at no charge or pay freight costs associated with returning the products for repair to a Clayton selected service location and repair the product at no charge. -
Page 18: Declaration Of Conformity
EC DECLARATION OF CONFORMITY Clayton Associates, Inc. of 1650 Oak Street, Lakewood New Jersey 08701 U.S.A. declare on our own responsibility that the following equipment: Pneumatic HEPA Filtered Vacuum Cleaner and Accessories for Dry Recovery II 3 D T85ºC • Model 500-400 bearing this marking •... - Page 19 • • • Repair or Warranty Contact Clayton Associates, Inc. 1650 Oak Street Lakewood, New Jersey 08701 P.+1-732-363-2100 F.+1-732-364-6084 • www.DustlessMadeSimple.com Sales@JClayton.com...
- Page 20 Clayton products are proudly made in the USA • • • Repair or Warranty Contact Clayton Associates, Inc. 1650 Oak Street Lakewood, New Jersey 08701 P.+1-732-363-2100 F.+1-732-364-6084 • www.DustlessMadeSimple.com Sales@JClayton.com...
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