Table of Contents
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Part 1
Thyristor Motor Controller
Part 2
Analog Control Electronics
Hans-Paul-Kaysser-Straße 1
71397 Leutenbach – Nellmersbach
Tel.: 07195 / 92 83 – 0
Fax: 07195 / 92 83 – 129
info@unitek-online.de
www.unitek-online.de
M A N U A L
Classic Q1
4 Quadrant circular current-free
Thyristor Motor Controller
Industrie Elektronik
G m b H
Q1
REG-xx
Edition / Version
08/2016
V 01
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Table of Contents
Related Manuals for Unitek Classic Q1 Series
Summary of Contents for Unitek Classic Q1 Series
- Page 1 Part 2 Analog Control Electronics REG-xx Industrie Elektronik G m b H Hans-Paul-Kaysser-Straße 1 71397 Leutenbach – Nellmersbach Edition / Version Tel.: 07195 / 92 83 – 0 Fax: 07195 / 92 83 – 129 08/2016 V 01 info@unitek-online.de www.unitek-online.de...
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Page 2: Table Of Contents
Basic information Contents Basic information ......................2 Safety regulations ....................... 2 Regulations and guidelines ....................2 General information and features ..................4 Technical data ........................5 Specifications ........................6 Interfaces ..........................6 Mechanical installation ....................7 Mounting ..........................7 Transformer choke ......................9 Electrical installation ...................... -
Page 3: Basic Information
Basic information 2 Basic information Safety regulations In principle electronic equipment is not fault proof! Caution - High voltage Shock hazard! / Danger to life! Before installation or commissioning begins, this manual must be thoroughly read and understood by the skilled technical staff involved. If any uncertainty arises, the manufacturer or dealer should be contacted. - Page 4 Basic information The user must ensure that in the event of: - device failure - incorrect operation - loss of regulation or control the axis will be safely de-activated. It must also be ensured that the vehicles, machines, equipment, or vehicles are fitted with device independent monitoring and safety features.
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Page 5: General Information And Features
Basic information General information and features This manual description of the basic unit is only valid in connection with the manual for the control electronics (e.g. REGxx). Build - Switch cabinet built-in devices - Acc. to the VDE, DIN, and EG regulations - Standard control electronics REG - Basic device as intrinsically safe power section with current controller - Uncontrolled field supply unit... -
Page 6: Technical Data
Basic information Technical data Q1 230/180-x Power connection: 200 … 250 V~ Auxiliary voltage connection: 200 … 250 V~ Output voltage: ± 180 V Cooling: self cooling Q1 230/180 Input current 16.5 27.5 Output current - peak 5s - continuous Electric power Dimensions 200x240x100 200x240x100... -
Page 7: Specifications
Basic information Specifications Common specification Mains frequency 50 or 60 Hz ±5 % Protection rating IP 00 Format VDE 0100 group C / VDE 0160 Humidity rating Class F acc. to DIN 40040 Site of installation < 1000m above sea level Operating temperature range 0 ... -
Page 8: Mechanical Installation
Mechanical installation 3 Mechanical installation Mounting 3-1 ED-Q1-Maßbild-M006-2 Adjustments Switch S1 Pl circuitry Current controller RVl-1 Switch S2 Pl circuitry Current controller RVl-2 Switch S3 60 Hz setting Contact 1,2 to ON LED displays Enable Enable green enabled Current command value Current controller RVl-1 green... - Page 9 Mechanical installation 3-2 Q1-Q2-Maßbild-M006-2-1 Classic Q1...
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Page 10: Transformer Choke
Mechanical installation Transformer choke Rated current Q1-x-x- Type TU4/70 TU5/50 TU5/70 Auto-transformer UI120-B UI150-A UI150-B Dimensions a b c 160x145x205 200x130x255 200x155x255 Weight Mains choke K78-16 K84-25 K84-50 Dimensions a b c 72x90x120 72x95x122 72x95x122 Weight El 135A-16 El 135B-24 Ul 150B-40 Motor choke 180 V Dimensions a b c... -
Page 11: Electrical Installation
Electrical installation 4 Electrical installation Connection diagram 4-1 Q1-Anschlussplan-A016-2 Classic Q1... -
Page 12: Circuit Diagram
Electrical installation Circuit diagram 4-2 Q1-Schaltplan-S068-1 Classic Q1... -
Page 13: Important Ce Notes
Electrical installation Important CE notes The devices adhere to the EU guidelines 89/336/EWG of the technical EMC standards EN 61000-2 and 61000-4 provided that the following conditions are observed. - The device, the power choke, and the filter capacitors are mounted on a 500x500x2mm mounting plate. -
Page 14: Connections
Electrical installation Connections The order of the connections to the connector no. or the connection terminals is obligatory. The input and output conductors may be altered or supplemented in accordance with the electrical standards. All further advice is non-obligatory. Adhere to: - Connections and operating instructions - Local regulations - EU guideline 89/392/EWG... -
Page 15: Power Connections
Electrical installation Power connections Direct power connection: The power connections must be protected by means of fast acting fuses. The power choke inductance must be >200H. The phases of the power connection and the auxiliary voltage must be equal. There is an internal watchdog for the power connection. If the power supply or the fuses fail, the device switches off and the BTB contact opens. -
Page 16: Motor Connection
Electrical installation Motor connection Connection for a positive command value X10: 10 X10: Motor – Terminal X10:12 Motor + Terminal X10:10 Note: Armature choke inductance: L [mH] = U x 2.4 -F4.1 Motor conductors must be shielded. Dynamic over-current: The rated current of the choke must be mind. -
Page 17: Actual Value Connection L
Armature voltage >180 V additional resistors Use the (manufacturer) EXZU-UA1 device. Note: adhere to the MANUAL REG A potential-free armature voltage control is possible by using the Unitek unit QTV 2-3. Classic Q1... -
Page 18: Settings
Settings 5 Settings Control parameters of the current controller The current control characteristics of the power sections can adjusted. The PI characteristics of the controller RVI-1 is set by the 4-position DIP switch S1. The PI characteristics of RVI-2 is set by switch S2. All switches are closed on delivery of the devices. -
Page 19: Signals
Settings Signals BTB signal X3:25 >+10 V Error X3:25 <+10 V Errors Voltage error 24V, 15V, -15V Input fuse defective / undervoltage In case of errors or failure the power section is immediately internally disabled without delay. X10: X10: 12 Power measurements Measuring instruments Multimeter for current and voltage... -
Page 20: Commissioning Q1 X/X-X With Regxx
Settings Commissioning Q1 x/x-x with REGxx Check the connections prior to any commissioning. Observe the type plate! Basic power connections Q1 Mains connection Power Terminal X10:15, X10:16 Mains connection Auxiliary voltage Terminal X5:14, X5:17 Field Terminal X5:18 Mains connection A1/A2 Terminal X10:10, X10:12 Motor connection... - Page 21 Settings Enable off Command value 0V Switch on mains supply Check the auxiliary voltage -Terminal X1:3 = >20V LED 7 bright -Terminal X1:5 = +10V Terminal X1:7 = -10V Mains supply off > Check fuse F1, F2 LED 3 bright -Mains supply off LED 6 dark -Check the tacho connections...
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Page 22: Protocol (Commissioning)
Settings Protocol (commissioning) Customer Machine no. Device Serial no. Control voltage [V~] Power supply voltage [V~] Field voltage [V=] Inputs REGxx Enable Contact? Voltage [V=] Voltage [V=] Command value Type Voltage [V=] Command value supplement Type Voltage [V=] Current command value max1 external Voltage [V=] Current command value... - Page 23 Settings Current controller setting P-amplification DIP-switch S1 and S2 S1 / S2 - contact 1 and 2 I-component S1 / S2 – contact 3 and 4 DIP-switch S3 50/60 Hz 1+2 ON (60Hz) 1+2 OFF (50Hz) Measured values Qxx-REGxx Armature voltage max.
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Page 24: Troubleshooting
Troubleshooting 6 Troubleshooting Troubleshooting Switch on mains supply Voltages present X10: 15, 16 Check the back-up fuses and the X5: 14, 17, 18 contactor circuit Fuses F1 and F2 defective All LEDs dark Mains supply unit defective Internal short-circuit Check the tacho connection/tacho LED3 dark Correct configuration for armature LED 6 bright... -
Page 25: Functional Errors
Troubleshooting Functional errors Functional errors Error Cause Incorrect mains supply connection or motor connection Fuses are tripped Motor is not running Missing enable or command value Current limit too low Missing BTB Wrong polarity of the actual value (tacho armature voltage) Values of the tacho switch S9 too low Command value too high Motor is running at high... -
Page 26: Guarantee
UniTek undertakes no guarantee for devices which have been modified for special applications. During the warranty period, UniTek will, at its option, either repair or replace products free of charge that prove to be defective, this includes guaranteed functional attributes. For guarantee service or repair, this product must be returned to the manufacturer.