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Fein CCG 18-115 BL Repair Instructions
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Fein CCG 18-115 BL Repair Instructions

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CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD
Repair instructions
C-SC_CSSM
Version 1.0
2017-12-12
All rights reserved by FEIN, especially in case of property rights applications.
FEIN retains all rights of disposal, such as copying and circulation
.
Page 1 of 38

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Summary of Contents for Fein CCG 18-115 BL

  • Page 1 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD Repair instructions C-SC_CSSM Version 1.0 2017-12-12 All rights reserved by FEIN, especially in case of property rights applications. Page 1 of 38 FEIN retains all rights of disposal, such as copying and circulation...

  • Page 2: Table Of Contents

    CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD Contents 1. Models described 2. Technical data 3. Notes and requirements 4. Tools required 5. Lubricants and auxiliary substances required 6. Removal 7. Fitting 8. Connection diagram C-SC_CSSM Version 1.0...

  • Page 3: Models Described

    CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 1. Models described These repair instructions describe how to repair the following models: Model Order number CCG 18-115 BL 7 120 01 ..CCG 18-125 BL 7 120 02 ..

  • Page 4: Technical Data

    Up-to-date test data for all models can be found on the FEIN Extranet (Customer Service → Repair Guides). Lubricants The lubricants and container sizes available from FEIN can be found on the FEIN Extranet (Customer Service → Repair Guides). Lists of spare parts Lists of spare parts and exploded views are available online at www.fein.com...

  • Page 5: Notes And Requirements

    CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 3. Notes and requirements Please note These instructions are only intended for persons with suitable technical training. It is assumed that the reader has mechanical and electrical training.

  • Page 6: Tools Required

    CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 4. Tools required Standard tools Special tools Plastic hammer Drawing-off socket cap 6 41 04 150 00 8 Slotted screwdriver (small) Chuck cone 19 mm 6 41 07 019 00 7 Torx screwdriver T15;...
  • Page 7 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 4. Tools required Standard tools • 13 mm inner diameter Sleeve 26 mm inner diameter 8 mm inner diameter • 19 mm outer diameter 2x square support L= 80 mm; H= 17 mm C-SC_CSSM Version 1.0...

  • Page 8: Lubricants And Auxiliary Substances Required

    CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 5. Lubricants and auxiliary substances required Lubricants Grease 0 40 101 01 00 4 21 g Gearbox Auxiliary substances Loctite 573 Washer C-SC_CSSM Version 1.0 2017-12-12 All rights reserved by FEIN, especially in case of property rights applications.

  • Page 9: Removal

    CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 6. Removal Removing the housing 1. Cut through the type plate (1). Tools: 2. Cut through the information sign (2). - Blade 3. Unscrew the seven screws (3).
  • Page 10 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 6. Removal Removing the housing (applies to: CCG 18-115 BL; CCG 18-125 BL) 1. Remove the switch (1). Tools: - Slotted screwdriver C-SC_CSSM Version 1.0 2017-12-12 All rights reserved by FEIN, especially in case of property rights applications.
  • Page 11 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 6. Removal Removing the gearbox housing 1. Unscrew the screw (1). Tools: 2. Remove the lever (2). - Torx T20 3. Remove the seal (3). C-SC_CSSM Version 1.0 2017-12-12 All rights reserved by FEIN, especially in case of property rights applications.
  • Page 12 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 6. Removal Removing the gearbox housing 1. Remove the four screws (1). Tools: 2. Take off the bearing plate (2). - Torx T15 3. Remove the washer(s) (3).
  • Page 13 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 6. Removal Removing the housing (applies to: CCG 18-115 BL; CCG 18-125 BL) 1. Remove the housing (1). 2. Remove the pressure piece (2). 3. Remove the control rod (3).
  • Page 14 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 6. Removal Removing the housing (applies to: CCG 18-115 BL; CCG 18-125 BL) 1. Remove all components from the housing half. 2. Remove the two pressure pieces (1) [on both sides].
  • Page 15 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 6. Removal Removing the housing (applies to: CCG 18-115 BLPD; CCG 18-125 BLPD) 1. Remove the housing (1). 2. Remove the pressure piece (2). 3. Remove all components from the housing half.
  • Page 16 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 6. Removal Removing the control rod (applies to: CCG 18-115 BLPD; CCG 18-125 BLPD) 1. Remove the spring (1). 2. Remove the lever (2).  Push it in the direction of the arrow and lift.
  • Page 17 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 6. Removal Removing the motor 1. Remove the four terminals (1). Tools: 2. Remove the motor (2). - Plastic hammer C-SC_CSSM Version 1.0 2017-12-12 All rights reserved by FEIN, especially in case of property rights applications.
  • Page 18 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 6. Removal Removing the motor 1. Remove the pinion (1). Tools: 2. Pull off the grooved ball bearing (2). - Punch, 6 mm - Drawing-off socket cap diameter 3.
  • Page 19 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 6. Removal Removing the gearbox housing 1. Remove the air guide ring (1). C-SC_CSSM Version 1.0 2017-12-12 All rights reserved by FEIN, especially in case of property rights applications.
  • Page 20 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 6. Removal Removing the gearbox housing 1. Remove the pushbutton (1). Tools: 2. Remove the spiral spring (2) and the bolt (3) with sealing ring (4). - Slotted screwdriver 3.
  • Page 21 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 6. Removal Removing the gearbox housing 1. Remove the plate (1). Tools: 2. Press out the grooved ball bearing (2). - Arbor press - Sleeve 14 mm inner diameter...

  • Page 22: Fitting

    CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 7. Fitting Fitting the gearbox housing 1. Press the grooved ball bearing (1) into the bearing plate. Tools: 2. Press in the shaft (2). - Arbor press 3. Insert plate (3).
  • Page 23 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 7. Fitting Fitting the gearbox housing 1. Insert the spiral spring (1) and the bolt (2) with sealing ring (3). 2. Fit the pushbutton (4). C-SC_CSSM Version 1.0 2017-12-12 All rights reserved by FEIN, especially in case of property rights applications.
  • Page 24 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 7. Fitting Fitting the motor 1. Position the plate (1). Tools: 2. Press on the grooved ball bearing (2). - Arbor press 3. Press on the pinion (3).
  • Page 25 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 7. Fitting Fitting the motor 1. Insert the air guide ring (1). Tools: 2. Press in the motor (2) in the correct position. - Arbor press  Ensure that plate lies in air guide ring’s recess.
  • Page 26 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 7. Fitting Fitting the motor (applies to: CCG 18-115 BL; CCG 18-125 BL) 1. Insert the two pressure pieces (1) [in both housing halves]. 2. Place all components in the correct position.
  • Page 27 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 7. Fitting Fitting the motor (applies to: CCG 18-115 BL; CCG 18-125 BL) 1. Push the motor into the assembly position (1). C-SC_CSSM Version 1.0 2017-12-12 All rights reserved by FEIN, especially in case of property rights applications.
  • Page 28 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 7. Fitting Fitting the control rod (applies to: CCG 18-115 BL; CCG 18-125 BL) 1. Position the spring (1). 2. Place the control rod (2) in the correct position.
  • Page 29 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 7. Fitting Fitting the control rod (applies to: CCG 18-115 BLPD; CCG 18-125 BLPD) 1. Insert the spring (1). 2. Insert the lever (2). 3. Insert the spring (3).
  • Page 30 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 7. Fitting Fitting the motor (applies to: CCG 18-115 BLPD; CCG 18-125 BLPD) 1. Place all components in the correct position.  Ensure that all cables are routed neatly.
  • Page 31 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 7. Fitting Fitting the housing 1. Position the housing (1). Tools: 2. Slide the gearbox head onto the housing. - Torx T15 3. Screw in the seven screws (2) [1.5 Nm].
  • Page 32 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 7. Fitting Fitting the housing (applies to: CCG 18-115 BL; CCG 18-125 BL) 1. Position the switch (1). C-SC_CSSM Version 1.0 2017-12-12 All rights reserved by FEIN, especially in case of property rights applications.
  • Page 33 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 7. Fitting Fitting the housing 1. Place the pressure piece (1) in the correct position. C-SC_CSSM Version 1.0 2017-12-12 All rights reserved by FEIN, especially in case of property rights applications.
  • Page 34 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 7. Fitting Fitting the gearbox 1. Fill the gearbox housing with 21 g of grease. Tools: 2. Coat both sides of the washer(s) (1) with Loctite 573 and position the washer(s) on the gearbox housing.
  • Page 35 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 7. Fitting Fitting the gearbox 1. Position the screw (1). Tools: 2. Position the disc (2). - Torx T20 3. Position the spring (3). 4. Position the lever (4).
  • Page 36 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 7. Fitting Setting gearbox clearance 1. Check gearbox clearance by turning shaft (1).  If there is no gearbox clearance, another disc must be placed between bearing plate and gearbox housing [see "Assembling gearbox"].

  • Page 37: Connection Diagram

    CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 8. Connection diagram C-SC_CSSM Version 1.0 2017-12-12 All rights reserved by FEIN, especially in case of property rights applications. Page 37 of 38 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 38 CCG 18-115 BL; CCG 18-115 BLPD; CCG 18-125 BL; CCG 18-125 BLPD 8. Connection diagram C-SC_CSSM Version 1.0 2017-12-12 All rights reserved by FEIN, especially in case of property rights applications. Page 38 of 38 FEIN retains all rights of disposal, such as copying and circulation...

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Ccg 18-115 blpdCcg 18-125 blCcg 18-125 blpd