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OWNERS MANUAL
Serial No. __________________
Mailing Address:
P.O. Box 580697
Tulsa, OK 74158-0697
Physical Address:
4707 N. Mingo Rd.
Tulsa, OK 74117-5904
5005H
Manual No. 360706000
Rev. 07/26/2004
Phone (918) 836-0463
Fax (918) 834-5979
http://www.autocrane.com

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  • Page 1 5005H OWNERS MANUAL Manual No. 360706000 Rev. 07/26/2004 Serial No. __________________ Mailing Address: P.O. Box 580697 Tulsa, OK 74158-0697 Physical Address: Phone (918) 836-0463 4707 N. Mingo Rd. Fax (918) 834-5979 Tulsa, OK 74117-5904 http://www.autocrane.com...
  • Page 3 Serial No.: Date Product Delivered: Date Processed:* VIN # * For Auto Crane use only ONE REGISTRATION FORM PER UNIT (CRANE OR BODY) Registration form must be mailed or faxed within 15 days of customer installation. Mail to: Warranty Department Auto Crane Company P.O.
  • Page 5 5005H SERIES OWNER’S MANUAL – REVISION RECORD Section(s) Revision Description of Change Date Page(s) 09/02/03 Last page New 2-year warranty policy to replace 1-year warranty policy 12/30/03 Mounting & Instl. Revised torque specs for mounting hardware for crane, (p. 3-2.0.0) rotation bearing and rotation gear box.
  • Page 7 ♦ Attempt to lift or drag a load from the side! The boom can fail far below its rated capacity. ♦ Weld, modify, or use unauthorized components on any Auto Crane unit! This will void any warranty or liability. Also failure of the crane may result.
  • Page 9: Table Of Contents

    TABLE OF CONTENTS 5005H SERIES INTRODUCTION 1-1.0.0 OPERATING PRACTICES & WARNINGS 2-2.0.0 OPERATION OF UNIT / OUTRIGGERS 2-3.0.0 CONTROLLER OPERATION 2-4.0.0 QUALIFCATIONS FOR OPERATORS 2-6.0.0 INSPECTION, TESTING, & MAINTENCE 2-9.0.0 DECAL SECTION 2-14.0.0 GENERAL DIMENSIONS 3-1.0.0 MOUNTING AND INSTALLATION 3-2.0.0 LUBRICATION AND MAINTENANCE SCHEDULE 4-1.0.0...
  • Page 10 NOTES...
  • Page 11: Introduction

    5005H crane are included on the General into the solution of an equipment problem. If, Dimension Drawing. Rotation and turning radius through no fault of Auto Crane Company, it is are also listed on that drawing. necessary to send an experienced factory...
  • Page 12 WARNING! Auto Crane Company cranes are not designed or intended for use in lifting or moving persons. Any such use shall be considered to be improper and the seller shall not be responsible for any claims arising there from.
  • Page 13 --- IMPORTANT --- SAFETY TIPS AND PRECAUTIONS 31. Always store the crane in its stowed position for 41. Do not push down on anything with boom transportation. extensions, lift or outer boom function. 32. Remember the overall height of the entire unit for 42.
  • Page 14: Operating Practices & Warnings

    Contact your local Distributor or the contacting electric lines. Do not use crane within 10 Auto Crane factory if any questions arise. feet (3.05m) of electric power lines carrying up to 50,000 volts. One foot additional clearance is required 3.
  • Page 15: Operation Of Unit / Outriggers

    Activate any area). crane power switches. For Auto Crane units 13. Return outriggers to stowed position. Make sure they requiring battery and hydraulic operation, engage are pinned in place or jacklegs are returned to emergency brake, place gear selector in neutral, compartment.
  • Page 16: Controller Operation

    CONTROLLER OPERATIONS Transmitter Layout: The red light to the left of the Power On/Off button indicates low transmitter battery. As the battery runs down, the light will begin to flash. It will flash increasingly faster as the battery power decreases. (see “Charging the Transmitter”) The green light to the right of the Power On/Off button indicates that the unit is transmitting.
  • Page 17 CONTROLLER OPERATIONS Auxiliary Buttons: Functions described in this paragraph will not worked if not properly connected to the vehicle at the time of installation. Press the Engine Fast/Slow button to provide a maintained voltage to a throttle control. To stop the engine, press the Engine Start/Stop button. To start the engine, press the Engine Start/Stop button a second time within five (5) seconds of releasing it.
  • Page 18: Qualifcations For Operators

    QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES OPERATORS tendencies to dizziness or similar undesirable characteristics. 1. Crane operation shall be limited to personnel with 8. In addition to the above listed requirements, the the following minimum qualifications: operator shall: A.
  • Page 19 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES The operator shall be familiar with the equipment 1. There is no sudden acceleration or deceleration of the moving load. and its proper care. If adjustments or repairs are necessary, the operator shall report the same 2.
  • Page 20 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES MISCELLANEOUS 25. In transit with no load and boom lowered the clearance shall be specified in Table 1. OPERATING NEAR ELECTRICAL POWER LINES 26. A qualified signalperson shall be assigned to observe the clearance and give warning before approaching the above limits.
  • Page 21 INSPECTION, TESTING AND MAINTENANCE GENERAL INSPECTION CLASSIFICATION G. electrical apparatus for malfunctioning, signs of excessive deterioration, dirt moisture accumulation 1. Initial inspection. Prior to initial use, all new, H. hydraulic system for proper oil level and leaks altered, modified or extensively repaired cranes daily shall be inspected by a designated person to insure compliance with provisions of this...
  • Page 22 INSPECTION, TESTING AND MAINTENANCE GENERAL 13. Hydraulic and pneumatic pumps and motors 19. A crane which has been idle for a period of inspection. over six months shall be given a complete inspection conforming with the initial-regular- A. loose bolts or fasteners frequent inspection requirements.
  • Page 23 INSPECTION, TESTING AND MAINTENANCE GENERAL 22. Test loads shall not exceed 110% of the 29. Repairs or replacements shall be provided as manufacturer's load ratings. needed for operation. 23. Written reports shall be maintained showing The following are examples: test procedures and confirming the adequacy A.
  • Page 24 INSPECTION, TESTING AND MAINTENANCE GENERAL B. Care shall be taken when inspecting sections ROPE REPLACEMENT of rapid deterioration such as flange points, crossover points, and repetitive pickup points 33. No precise rules can be given for determination on drums. of the exact time for replacement of rope, since 32.
  • Page 25 INSPECTION, TESTING AND MAINTENANCE GENERAL H. Replacement rope shall have a strength rating be cut to prevent unlaying of the strands. On at least as great as the original rope furnished pre-formed rope, one seizing on each side of or recommended by the crane manufacturer. the cut is required.
  • Page 26: Decal Section

    SAFETY DECAL SECTION 5005H SERIES PART NO.: 40579000 DECAL: OPERATING INSTRUCTIONS FUNCTION: To inform the operator of the proper procedure to follow for safe operation of the crane. USED ON: All Cranes QUANTITY: PLACEMENT: Right side plate PART NO.: 040580000...
  • Page 27 SAFETY DECAL SECTION 5005H SERIES PART NO.: 040529000 DECAL: ELECTROCUTION HAZARD FUNCTION: To inform the operator of the hazard involved with contacting electrical power lines with crane boom. USED ON: Articulated & Stiff Boom Cranes QUANTITY: PLACEMENT: Both sides of end of lower boom PART NO.:...
  • Page 28 SAFETY DECAL SECTION 5005H SERIES PART NO.: 040587000 USED ON: All cranes equipped with a load sensor. DECAL: LOAD SENSOR, DON'T TAMPER QUANTITY: FUNCTION: To inform the operator that the load PLACEMENT: On the lift cylinder near the load sensor is pre-set and that tampering...
  • Page 29 DECAL SERIAL NO 040519 DECAL DANGER SCISSOR POINT 040587 DECAL WARNING LOAD SENSOR 360705000 LOAD CHART 5005H 360033000 DECAL 5005H 360034 DECAL AUTO CRANE LOGO 366389 DECAL AUTO CRANE 320318 DECAL ANGLE IND RIGHT 320318001 DECAL ANGLE IND LEFT 2-17.0.0 12/2002...
  • Page 30 NOTES...
  • Page 31: General Dimensions

    GENERAL DIMINEIONS 5005H SERIES 23 1/16" 10 1/16" R23 1/8" 22 7/16" 8 1/16" 37 1/16" 33 3/16" 26 9/16" 13 1/8" (4 PLCS) #10 SAE RETURN FITTING TOWARD CAB >>> 16 3/4" 14 3/4" #8 SAE PRESSURE FITTING 14 3/4"...
  • Page 32: Mounting And Installation

    MOUNTING AND INSTALLATION 5005H SERIES 1. Check to make sure the following items are with your crane. ITEM PART NO. DESCRIPTION 480689 FUSE 15 AMP TIME-DELAY 480688 FUSE HOLDER IN-LINE WATERPROOF 120" 120" 800596 WIRE 16G 600V 1C YEL 634401...
  • Page 33 12. Load test the crane to ensure proper functioning and truck stability 13. Make certain the owner’s manual is delivered to the customer. 14. For additional help: call the service department at the Auto Crane Company. (918) 836-0463 (Tulsa, Oklahoma)
  • Page 34 LUBRICATION & MAINTENANCE SCHEDULE 5005H SERIES SERVICE NOTES WEEKLY 3 MOS 6 MOS YEAR PERFORMED INSPECT HOOK & LATCH FOR LOAD HOOK DEFORMATION, CRACKS, & CORROSION MAKE SURE CABLE IS WOUND CABLE DRUM EVENLY ON DRUM HOIST / BOOM CHECK FOR FLATTENING, KINKS, &...
  • Page 35 2. Once a bolt has been torqued to its rated capacity and then removed; the bolt should be replaced with a new one. 3. Auto Crane Company recommends that this crane be serviced per “Crane Inspection Log” P/N 999978. These logs should be filled in at the intervals noted and kept as a permanent record.
  • Page 36: Pedestal Assembly

    PEDESTAL ASSEMBLY 5005H SERIES 55 21 48 47 36 21 36 21 26 21 HYDRAULIC VALVE KEY PORT #1: HOIST DOWN PORT #2: HOIST UP PORT #3: ROTATION CCW PORT #4: ROTATION CW PORT #5: LIFT CYL EXTEND PORT #6: LIFT CYL RETRACT...
  • Page 37 PEDESTAL ASSEMBLY 5005H SERIES ITEM NO. QTY. PART NO. DESCRIPTION 360717000 BASE PLATE WELD 480023002 BEARING, ROTATION 360772000 PEDESTAL WELD 160407 GEAR BOX, ROTATION 366440 ROTATION MOTOR 360788000 CYLINDER LIFT 366370000 VALVE CONTROL ASSY 123309 HOIST RPH2500 460100003 RECEIVER, 2ND GEN W/5005H PROGRAM...
  • Page 38 NOTES...
  • Page 39 PEDESTAL ASSEMBLY 5005H SERIES ITEM NO. QTY. PART NO. DESCRIPTION 366358 FITTING 10SAE/JIC SWIVEL PS810503-10-10 366359 FITTING 8 SAE/JIC SWIVEL PS810503-8-8 366508000 CORD GRIP HUBBLE F-3 SHC 1036 490199 FITTING STR 10-SAE/10-JIC 367145 FITTING STR 8-SAE/8-JIC 480024 MOUNT PENDANT CABLE RETAINER...
  • Page 40: Boom Assembly

    BOOM ASSEMBLY 5005H SERIES Cylinder Seal Kit - # 360719000 Counterbalance Cartridge - # 480188000 5-4.0.0 12/2002...
  • Page 41 BOOM ASSEMBLY 5005H SERIES ITEM NO. QTY. PART NO. DESCRIPTION 360776000 BOOM WELD LOWER 5005 360778000 BOOM WELD MID 5005 360781000 UPPER BOOM WELD 360789000 CYLINDER EXTENSION 366198 SHEAVE ASSY 3/8 366354 WEAR PAD 366385 PLATE, LOWER BOOM PAD COVER 360791000 WEAR PAD 4.5 X 2.63 X .375...
  • Page 42: Rotation Gear Box

    ROTATION GEAR BOX P/N: 160407 5-6.0.0 12/2002...
  • Page 43 ROTATION GEAR BOX P/N: 160407 ITEM PART NO. DESCRIPTION 480240000 ADAPTER 480241000 BUSHING 480242000 CAP BEARING 480243000 COVER 480244000 GEAR R.H. 480237000 HOUSING GEAR 480246000 480247000 SHAFT OUTPUT 480248000 WASHER THRUST 480249000 WORM R.H. 480251000 BEARING BALL 480252000 BEARING NEEDLE 480253000 BEARING NEEDLE 480254000...
  • Page 44: Hoist Assembly

    HOIST ASSEMBLY 5005H SERIES 5-8.0.0 12/2002...
  • Page 45 HOIST ASSEMBLY 5005H SERIES ITEM PART NO. DESCRIPTION 234189 DRUM ASSEMBLY 306042 PISTON BRAKE 338300 END BEARING MOTOR 338301 END BEARING GEAR HOUSING 338302 HOUSING BRAKE 346045 PIN BRAKE 357513 INPUT SHAFT SUN GEAR 474065 PLATE TIE 402120 BEARING GEAR HOUSING...
  • Page 46 NOTES...
  • Page 47 HOIST ASSEMBLY 5005H SERIES 12/2002 ITEM PART NO. DESCRIPTION 474111 PLATE SEPERATOR 486080 SEAL GEAR HOUSING 490037 SNAP RING 494110 SPRING BRAKE 494112 SPEING 509019 TUBE ASSEMBLY 516028 VALVE MOTOR CONTROL 518037 THRUST WASHER 518047 THRUST WASHER 518052 THRUST WASHER...
  • Page 48: Electrical Schematic

    ELECTRICAL SCHEMATIC A2B SWITCH BOOM SWITCH BATTERY PRESSURE BATTERY TRANSDUCER PWR OUT (SCP) PRES-TRANS VOLT-MONITR HOME SWITCH PWR OUT (SCP) HOME PWR OUT (SCP) BOOM SWITCH PROG-PIN BOOM UP BOOM UP GROUND BOOM DOWN BOOM GROUND DOWN RETRACT GROUND BOOM OUT RETRACT GROUND CW ROT.
  • Page 49 MAIN WIRING HARNESS PIN-14 PIN-17 REAR VIEW PIN-16 PIN NO,S 14, REAR VIEW 16 THRU 27 ARE WIRED SEE TABLE IN ITEM-12 PIN-18 REAR VIEW PIN-19 GRN/WHT PIN-20 REAR VIEW PIN-21 ORG/BLK PIN-22 REAR VIEW PIN-23 PIN-35 WHT/BLK PIN-34 PIN-24 BLU/BLK PIN-36 REAR VIEW...
  • Page 50 NOTES...
  • Page 51 MAIN WIRING HARNESS ITEM PART No. DESCRIPTION 366377001 HOUSING DEUTSCH 40-PIN 366367001 HOUSING DEUTSCH PLUG 2-PIN 366367002 WEDGE DEUTSCH PLUG 2-PIN 366367003 CONTACT DEUTSCH CONNECTOR (SOCKET) 366376001 HOUSING DEUTSCH RECEPTACLE 4-PIN 366376002 WEDGE DEUTSCH 4-PIN 366376003 CONTACT DEUTSCH CONNECTOR (PIN) 360768001 HOUSING DEUTSCH 4-PIN BULKHEAD RECEPTACLE 360764001...
  • Page 52 HYDRAULIC SCHEMATIC Secondary Extension Hoist Rotation Lift Primary Extension 4 GPM .015 Proportional 7-1.0.0 12/2002...
  • Page 53 HYDRAULIC SCHEMATIC Notice: Counterbalance Valve Adjustment ♦ With PTO disengaged and boom properly ♦ In an EMERGENCY situation when it supported, remove the plug on the becomes necessary to lower the boom counterbalance valve. Install a pressure without flow present, the CB valve gauge (0-3000 PSI) into the port.
  • Page 54 HYDRAULIC CONTROL VALVE 5005H SERIES 7-3.0.0 12/2002...
  • Page 55 HYDRAULIC CONTROL VALVE 5005H SERIES ITEM A/C P/N DESCRIPTION 366365001 COIL 366365002 PROP VALVE 366365006 COIL 366365003 FLOW CONTROL 366365004 RELIEF VALVE SV1,SV2 366365005 CART VALVE SV3,SV4,SV5 320725001 CART VALVE ORF1 ORIFICE PLUG PLG4 PORT PLUG NOT SHOWN PLUG BLOCK...
  • Page 56 NOTES...
  • Page 57: Diagnostics

    PRESSURE CAUTION The Auto Crane 5005H series cranes are manufactured with a standard overload protection system to prevent structural damage to the crane. When the crane load rating is exceeded, main boom down, extend out, and hoist up will not function. These operations cannot be used again until the load on the crane is reduced.
  • Page 58 CONTROLLER DIAGNOSTICS CODE: EC01 DESCRIPTION: Signal problem POSSIBLE CAUSE(S): No signal from transmitter/pendant or transmitter power off. POSSIBLE SOLUTION(S): Check transmit light on transmitter, light should flash when function is activated. If light does not flash, make sure transmitter is on. If light flashes and red low battery light is flashes, charge unit.
  • Page 59 CONTROLLER DIAGNOSTICS CODE: EC05 DESCRIPTION: Boom out (extend) POSSIBLE CAUSE(S): Short or open connection on boom out output. POSSIBLE SOLUTION(S): Check plug in boom out solenoid on hydraulic control valve. Check wires for damage that could cause break or short. CODE: EC06 DESCRIPTION:...
  • Page 60 CONTROLLER DIAGNOSTICS CODE: EC10 DESCRIPTION: Incorrect ID POSSIBLE CAUSE(S): Signal received from transmitter with incorrect ID code. POSSIBLE SOLUTION(S): Confirm that transmitter being used is for use with this unit. Follow ‘New Transmitter’ procedure in the transmitter operation section of this manual. CODE: EC11 DESCRIPTION:...
  • Page 61 CONTROLLER DIAGNOSTICS CODE: EC16 DESCRIPTION: Trigger POSSIBLE CAUSE(S): Transmitter trigger problem. POSSIBLE SOLUTION(S): Check trigger for damage, contamination or incorrect adjustment. CODE: EC17 DESCRIPTION: Trigger logic error POSSIBLE CAUSE(S): Trigger was activated before function switch was activated. POSSIBLE SOLUTION(S): Confirm that trigger is released and returned to full off position, activate function and reactivate trigger.
  • Page 62 CONTROLLER DIAGNOSTICS CODE: DESCRIPTION: Rotation switch tripped. POSSIBLE CAUSE(S): Rotation stop reached in clockwise direction. POSSIBLE SOLUTION(S): This is not an error. Rotate in opposite direction or check switch for interference. CODE: DESCRIPTION: Rotation switch tripped. POSSIBLE CAUSE(S): Rotation stop reached in counter-clockwise direction. POSSIBLE SOLUTION(S): This is not an error.
  • Page 63 CONTROLLER DIAGNOSTICS CODE: HOME DESCRIPTION: Home position POSSIBLE CAUSE(S): Crane is pointed forward ready to be stowed. POSSIBLE SOLUTION(S): This is not an error. It is a built-in override of the above RSBM condition that will allow you to stow the crane on a boom support.
  • Page 64 TRANSMITTER / RECEIVER SYNCHRONIZATION 1. Power on the transmitter and receiver. 2. Locate the program plug on the crane. This will be the unused plug near where the cord reel plugs into the wire harness. 3. Using a jumper wire, as shown below, connect the two contacts in the plug. 4.
  • Page 65 REMOTE / PENDANT PARTS AND ACCESSORIES Component Part Number Receiver 460100003 Transmitter 460100002 Pendant Cable 366500009 Antenna 366500005 Antenna Extension Cable 366500006 Cigarette Lighter Charger 366504000 A/C Charger 366505000 Palm Diagnostic Unit 366510000 Replacement Toggle Switch (Transmitter) 366500010 Replacement Batteries (Transmitter) 366500007 Transmitter Receiver...
  • Page 66 VALVE OVERRIDE OPERATION In the event that the electrical control system fails the crane can be operated using the manual overrides on the hydraulic control valve. The overrides operate as follows: 1. Proportional – increase flow by turning clockwise. 2. Extend/Retract, Boom Up/Down, Rotate CW/CCW – Push to operate boom down, pull to operate boom up etc.
  • Page 67 FUSE INFORMATION 5005H SERIES NOTE: Always turn the power to crane off before removing fuse. Fuse is on the ground circuit. The fuse can be replaced with a 7.5 amp fuse. 8-11.0.0 12/2002...
  • Page 68 NOTES...
  • Page 69: Load Chart

    LOAD CHART 5005H SERIES 5005H 5000 NOTE: 1. DISTANCE FROM 5000 2574 BASE OF CRANE 2869 TO CRANE OF 5000 BOOM PIVOT 1789 3306 5000 IS 25.5" 1990 3725 5000 2243 4377 5000 1449 2569 75° 5000 1611 3006 60°...
  • Page 70 NOTES...
  • Page 71 SUPPLIMENTAL INFORMATION HARD WIRED SERIES The following section refers to hardwire specific information only. Refer to the previous sections for information common to both crane versions. 10-0.0.0 6/02/2003...
  • Page 72 GENERAL ASSEMBLY 5005H HARD WIRED SERIES EXTEND RETRACT PORT #7 PORT #8 4 6 5 10-1.0.0 07/26/04...
  • Page 73 GENERAL ASSEMBLY 5005H HARD WIRED SERIES ITEM NO. QTY. PART NO. DESCRIPTION 360693000 PEDESTAL ASSEMBLY 360775000 BOOM ASSEMBLY 360715000 PIVOT PIN 366492 PIN 1.25 DIA X 3.00 LG 021100 WASHER SPLK 3/8 008400 SCW HEX HD 3/8-16 UNC X 3/4 GR 5 *366398000 TRAVELING BLOCK ASSY 6406H 360758000...
  • Page 74 MOUNTING AND INSTALLATION 5005H HARD WIRED SERIES 1. Check to make sure the following items are with your crane. ITEM PART NO. DESCRIPTION 366398000 TRAVELING BLOCK, 6406H 360706000 OWNERS MANUAL 015104000 BOLT 7/8 NF x 5" GRADE 8 (4 REQ'D) 022200000 WASHER SPLIT LOCK 7/8 (4 REQ'D) 680040000...
  • Page 75 13. Load test the crane to ensure proper functioning and truck stability 14. Make certain the owner’s manual is delivered to the customer. 15. For additional help: call the service department at the Auto Crane Company. (918) 836-0463 (Tulsa, Oklahoma)
  • Page 76 NOTES...
  • Page 77 ELECTRICAL SCHEMATIC 5005H HARD WIRED CRANE JUNCTION BOX 12 PIN CONNECTOR GREEN GREEN HOIST UP RED/BLACK RED/BLACK BLACK WHITE/BLACK ORANGE RED/WHITE ORANGE HOIST DOWN WHITE BLUE BLUE BLACK GREEN/BLACK GREEN/BLACK ROTATE CCW ORANGE/BLACK ORANGE/BLACK WHT/RED BLACK ROTATE CW GREEN BLACK BOOM UP BOOM LIMIT SW WHT/BLK...
  • Page 78 PEDESTAL ASSEMBLY 5005H HARD WIRED SERIES 73 72 55 15 69 70 HYDRAULIC VALVE KEY PORT #1: HOIST DOWN PORT #2: HOIST UP PORT #3: ROTATION CCW PORT #4: ROTATION CW PORT #5: LIFT CYL EXTEND PORT #6: LIFT CYL RETRACT PORT #7: EXT CYL EXTEND PORT #8: EXT CYL RETRACT CYLINDER SEAL KIT: 360720000...
  • Page 79 PEDESTAL ASSEMBLY 5005H HARD WIRED SERIES ITEM NO. QTY. PART NO. DESCRIPTION 360717000 BASE PLATE WELD 480023002 BEARING, ROTATION 360772000 PEDESTAL WELD 160407 GEAR BOX, ROTATION 366440 ROTATION MOTOR 360788000 CYLINDER LIFT 366365000 VALVE CONTROL ASSY 123309 HOIST RPH2500 366364 PLATE, VALVE MOUNTING 366492 PIN 1.25 DIA X 3.00 LG...
  • Page 80 PEDESTAL ASSEMBLY 5005H HARD WIRED SERIES ITEM NO. QTY. PART NO. DESCRIPTION 812309-024 HOSE ASSY 8 STR/90 812409-022 HOSE ASSY 8 STR/90 360724000 ARMRORATION STOP 360122 RING, ECCENTRIC 360709000 BRACKET BOOM SW WDMT 654100 SWITCH LIMIT BZ-2RW80-A2 360690000 BEARING FLANGE 000602 SCWPN #6 NC x 1 019600...
  • Page 81 MAIN WIRING HARNESS 5005H HARD WIRED SERIES 10.0" WHT/RED 10.0" 5.0" WHT/RED 10.0" PRESSURE SWITCH RED/WHT 4.0" A2B SWITCH RED/WHT WHT/RED 9.0" 4.5" RED/WHT RED/WHT 4.5" 2.5" RED/WHT 4.5" BOOM LIMIT WHT/RED 4.5" RED WIRE NOT USED RED/WHT 5.0" RED/WHT WHT/RED 2.5"...
  • Page 82 JUNCTION BOX ASSEMBLY HARD WIRED SERIES F U N C TIO N 1 9 P IN 8 P IN 1 2 P IN G N D W IR E C O L O R B O O M U P R E D H O IS T U P G R E E N...
  • Page 83 JUNCTION BOX ASSEMBLY HARD WIRED SERIES ITEM NO. QTY. PART NO. DESCRIPTION 366470000 JUNCTION BOX 366095 RECEPTACLE, 19 PIN 366523001 HOUSING, DEUTSCH 8-PIN RECEPTACLE 480594001 CABLE, PENDANT, 16/10 SO BLACK 366471000 COVER, JUNCTION BOX 366524001 HOUSING, DEUTSCH 12-PIN RECEPTACLE 366097000 CAP W/CHAIN (FOR RECEPTACLE) 366519000 NUT, SELF CLINCHING 019600 WASHER SP LK #6...
  • Page 84 PENDANT ASSEMBLY, 8 FUNCTION HARD WIRED SERIES 10-11.0.0 6/02/2003...
  • Page 85 PENDANT ASSEMBLY, 8 FUNCTION HARD WIRED SERIES ITEM PART NO. DESCRIPTION 480501 HOUSING, PROP. PENDANT MACHINED 480518 DECAL/COVER PLATE NUT (INCLUDED WITH SWITCH) 640300 BOOT, TOGGLE 480567 CORD GRIP, HUBBELL CONNECTOR 002607 SCREW, HX HD #10-24 NC X 3/4 LG 015801 NUT, HEX, LOCKING, #10-24 NC 480507...
  • Page 86 PENDANT CABLE ASSEMBLY HARD WIRED SERIES ITEM PART NO. DESCRIPTION 366098 PLUG, CONNECTOR 480515 CLAMP, CABLE 480594 CABLE, CONDUCTOR (19 COND) 000101 TERMINAL RING #6 / 14-16 GA 480510 CONNECTOR, BULLET, FEMALE 002012 TERMINAL RING #6 / 18-22 GA 6" 490243 TUBING, HEAT SHRINK 10-13.0.0...
  • Page 87 PROPORTIONAL VALVE CONTROLLER/AMP HARD WIRED SERIES REFRENCE AUTO CRANE P/N 366363001 RISING RAMP FALLING RAMP DITHER AMPLITUDE DITHER FREQ OUTPUT: 2000mA MAX MINIMUM CURRENT I-MIN SETTING: 0 TO 500mA I-MAX SETTING: 600 TO 2000mA CABLE LENGTH: 6 FEET MAXIMUM CURRENT Minimum current adjustment: Current is factory set at 150 mA, no adjustment required at installation.
  • Page 88 NOTES...
  • Page 89: Warranty

    2 YEAR PARTS AND LABOR Auto Crane will warranty to the consumer for a period of (2) years parts and labor from the date of purchase. Each new Auto Crane unit they sell will be free under normal use and service from defects in material and workmanship.

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