Page 1
Instruction Manual Series G Model “M” Pump GM.MR.ENG.339-0080-000.04/2020...
Page 3
GM Series Liquid End Connection Code L Standard Pump Installation 1.GM series liquid end connection code L standard pump installation, pressure cap (8.03) can’t be disassembled from lock ring (8.02) and bushing (8.01) assembly, only when connect with tubing(P), press fitting pressure cap to check valve...
TABLE OF CONTENTS SECTION 1 DESCRIPTION………………………………………………………………………………....1 GENERAL INFORMATION………………………………………………………………………….....1 PRINCIPLES OF OPERATION…………………………………………………………………………………..2 GENERAL SPECFICATIONS………………………………….……………………………………………..3 SECTION 2 INSTALLATION…………………………………………………………………………………………..4 UNPACKING………………………………………………………………………………………………………...4 STORAGE…………………………………………………………………………………………………………...4 SAFETY PRECAUTIONS………………………………………………………………………………………..5 MOUNTING…………………………………………………………………………………………………….…..6 DRIP COLLECTION…………………………………………………………………………………………….…..6 INSTALLATION……………………………………………………………………………………………….…..…6 2.6.1 NPSH CONSIDERATIONS……………………………………………………………………………...…..8 2.6.2 GENERAL PIPING CONSIDERATION……………………………………………………………….…..8 2.6.3 SUCTION PIPING CONSIDERATION……………………………………………………………..………9 2.6.4 DISCHARGE PIPING CONSIDERATION……………………………………………………...…...……..9 VALVES……………………………………………………………………………………………………..……...10 ELECTRICAL CONNECTIONS………………………………………………………………………………….10 SECTION 3 OPERATION……………………………………………………………………………………………..11 START-UP PROCEDURES AND CHECKS……………………………………………………………...……..11...
Page 5
SECTION 5 PARTS LIST…………………………...………………………………...………………………………. 23 PARTS LIST FOR GM DRIVE SIDE VIEW………………………………………………………...………..…24 PARTS LIST FOR GM DRIVE END VIEW………………………………...……………………………..…….26 PARTS LIST FOR GM0002~GM0010 PVC, PVDF&MIXED LIQUID END- TUBING CONNECTION…………………………………………………………….…………………………..28 PARTS LIST FOR GM0002~GM0010 PVC, PVDF LIQUID END- LMI (PE) TUBING CONNECTION……………………………………………………………………..……...…30 PARTS LIST FOR GM0002~GM0010 PVC LIQUID END- THREADED CONNECTION………….…………………………….………...………………………..……...…32 PARTS LIST FOR GM0002~GM0010 STAINLESS STEEL LIQUID END-...
Page 6
LIST OF ILLUSTRATIONS Figure 1-1. Pump Assembly………………………………………………………………………………………..1 Figure 1-2. Stroke Control Operating Principle…………………………………………………………………...…2 Figure 2-1. Series G Model M Dimensional Outline……………………………………………………………..5 Figure 2-2. Typical Installation…………………………………………………………………………………..7 Figure 2-3. General Piping………………………………………………………………………………………..…...8 Figure 2-4. Terminal Connection for 3-Phase Electrical Motor…………………………………………………..11 Figure 5-1. GM Drive Side View……………………………………………………………………………………..23 Figure 5-2.
SECTION 1 DESCRIPTION 1.1 GENERAL INFORMATION The Series G Model M is a reciprocating, chemical dosing pump capable of producing flows up to 500 liters per hour at pressures up to12 Bar. These pumps feature a mechanically actuated diaphragm Iiquid end, which eliminates the need for flow-restricting contour plates, and a stroke adjustment mechanism based on the variable eccentric principle instead of the traditional lost-motion design.
Figure 1-2: 1.2 PRINCIPLES OF OPERATION DRIVE ASSEMBLY(SEE FIGURE 1-2) The pump consists of two major assemblies; the drive and the liquid end. Pump delivery is a function of the drive's stroke rate, liquid end size and stroke length. Stroke length can be increased while the pump is running by counterclockwise turning of the stroke adjustment knob.
As the diaphragm starts forward on the discharge stroke the pressure immediately rises inside the liquid end. When the liquid end pressure rises above the discharge line pressure; the discharge ball check is "pushed" upward and the process fluid in the liquid end flows into the discharge line. When the discharge stroke ends, the diaphragm momentarily stops again.
SECTION 2 INSTALLATION 2.1 UNPACKING Pumps are shipped f.o.b. factory or representative warehouse and the title passes to the customer when the carrier signs for receipt of the pump. In the event that damages occur during shipment, it is the responsibility of the customer to notify the carrier immediately and to file a damage claim.
Figure 2-1: 2.3 SAFETY PRECAUTIONS WARNING W H E N I N S TA L L I N G , O P E R AT I N G , A N D M A I N TA I N I N G T H I S P U M P, K E E P S A F E T Y CONSIDERATIONS FOREMOST.
2.4 MOUNTING Support the pump firmly in a level position on a solid, vibration-free foundation. The pump should preferably be positioned with the base above floor level to protect the pump from wash downs and to provide easier access for service. Be sure to allow enough space around the pump for easy access during maintenance operations and pump adjustments.
Figure 2-3: General Piping 2.6.1 NPSH CONSIDERATIONS Size piping to accommodate peak instantaneous flow. Because of the reciprocating motion of the pump diaphragm, peak instantaneous flow is approximately equal to 3.14 times the average flow. For example, a pump rated for 100 L/hr per hour requires piping sufficient for 3.14 x 100 L/hr (314 L/hr.). To minimize viscous flow losses when handling viscous liquids, it may be necessary to use suction piping up to four times larger than the size of the suction connection on the pump.
2.6.3 SUCTION PIPING CONSIDERATIONS It is preferable to have the suction of the pump flooded by locating the liquid end below the lowest level of the liquid in the supply tank. To minimize the chances of a loss-of-prime condition, the pump should be installed as close as possible to the supply vessel.
2.7 VALVES Back Pressure Valves All metering pumps are prone to overpumping (excessive output) at low discharge pressures. To prevent this condition from occurring, it is necessary to maintain approximately 10 psi (0.7 bar) back pressure against the pump. This can be accomplished through the installation of a back pressure valve in the discharge line.
SECTION 3 OPERATION 3.1 START-UP PROCEDURES AND CHECKS Check that the pump is secured to its support. If oil was previously removed for any reason, make sure pump drive has the correct volume (650 ml) of oil as below: Recommendation oil: Surround Temp.>-5 ℃...
Adjust the pump to the desired capacity. Lock the stroke adjustment knob (Item 320 in Figure 5-2). 3.4 CAPACITY CALIBRATION After the first 12 hours of operation, the pump may be tested and calibrated to find the exact pump capacity under specific operating conditions.
Bellows Replacement. Check Valves As in the case of the diaphragm, Milton Roy Company recommends that check valve balls, seats, gaskets, and O-rings be replaced on an annual basis or every 5000 hours of operation. If highly corrosive material (acids, slurries, etc.) is being pumped, more frequent replacement may be required. Complete instructions for replacement of worn check valves are given in Section 4.5 Corrective Maintenance.
Visual Check of Seal Integrity of Mechanical Assembly Check for leaks in the following components. If leaks exist, contact the factory for assistance. 1. Motor flange: If leaking, replace motor flange sealing gasket (Item 11 in Figure 5-2). 2. Stroke adjustment knob: If leaking, replace stroke adjustment seal (Item 160 in Figure 5-2). Checking the Pump Capacity Assuming the pump has been calibrated as described in Section 3, the capacity can be checked by shutting the valve from the supply vessel and opening the valve from the calibration column to the suction side of the...
2 each, Ball Check D. 14 4 each, O-rings Note: Liquid end sizes GM0002~GM0050 metallic check valves are precision assembled at the factory. Do not attempt to disassemble these cartridges. 4.4.3 GM0090~GM0500 LIQUID ENDS-PVC AND PVDF 1 each, Diaphragm Assembly 1 each, Oil Seal Bellows 2 each, Seat, Ball Check 4 each, O-rings...
Page 23
WHEN REASSEMBLING CHECK VALVES. IF CHECK VALVE CARTRIDGES ARE INSTALLED INCORRECTLY, ONE OF THE FOLLOWING WILL OCCUR: IMMEDIATE AND SEVERE DAMAGE TO PUMP MECHANISM. NO PUMPING OF FLUIDS. REVERSE PUMPING ACTION (FROM DISCHARGE LINE INTO SUCTION LINE). Preliminary Operations 1. Set the pump capacity knob to 0%. If stroke locking screw (Item 320 in Figure 5-2) was previously tight- ened, slightly loosen the locking screw.
4.5.2 CHECK VALVES REPLACEMENT: LIQUID END GM0002~GM0050-GM0050-STAINLESS STEEL (SEE FIGURE 5-6 OR 5-11) The metallic check valves used on liquid end sizes GM0002~GM0050 are precision assembled at the factory. Do not attempt to disassemble these cartridges. If they become inoperative, flush them with solvent, wash them with warm detergent and blow them out with compressed air to remove any foreign matter.
6. Carefully remove the two O-rings (438) from the ball guide and seat. 7. Carefully clean any parts to be reused. If any chemicals are used in the cleaning process, ensure that they are compatible with the process liquid. Reassembly C A U T I O N THE ORDER OF ASSEMBLY AND ORIENTATION OF THE SUCTION AND DISCHARGE CHECK VALVES IS DIFFERENT.
guide. The seats cannot easily be inspected for damage or wear. If you suspect that the check valve may be damaged or worn, replace the entire check valve assembly as per the instructions below. 1. Unscrew the threaded connector. 2. Unscrew the check valve assembly from the liquid end. Reassembly C A U T I O N THE ORDER OF ASSEMBLY AND ORIENTATION OF THE SUCTION AND DISCHARGE...
2. Remove the motor fan cover and turn the motor by hand while adjusting the capacity control knob to 100%. With the capacity set at 100%, turn the motor fan until the diaphragm is in the full forward position (top dead center). 3.
4.7 OIL SEAL BELLOWS REPLACEMENT (ITEM 70 IN FIGURE 5-1) C A U T I O N BEFORE BEGINNING OIL SEAL REPLACEMENT, MAKE SURE ALL SHUT-OFF VALVES ARE CLOSED AND ALL PRESSURE HAS BEEN BLED FROM THE LIQUID END (PUMP HEAD). WHEN REPLACING THE OIL SEAL, THE DIAPHRAGM ASSEMBLY MUST BE REMOVED FIRST.
5.1 PARTS LIST FOR GM DRIVE SIDE VIEW (REFERRING TO FIGURE 5-1) Item Description Part Number Qty. Number Pump Housing (IEC 71 Motor) S61021 Pump Housing (NEMA 56C Motor) 61345 Connecting Rod S70003 Oil Seal 35330 Worm Assembly, 8:1, 180SPM, IEC71 H60630 Worm Assembly, 8:1, 180SPM, NEMA 56C H60635...
FIGURE 5-6 GM0002~GM0010 STAINLESS STEEL LIQUID END-THREADED CONNECTION 5.6 PARTS LIST FOR GM0002~GM0010 STAINLESS STEEL LIQUID END THREADED CONNEC- TION (REFERRING TO FIGURE 5-6) Item Number Description Material Part Number Qty. Suction/Discharge Check Valve Assembly AISI 316SS H60605 Diaphragm Assembly 316SS/PTFE H60606 Screw...
FIGURE 5-7 GM0002~GM0010 HIGH VISCOSITY LIQUID END- TUBING CONNECTION 5.7 PARTS LIST FOR GM0002~GM0010 HIGH VISCOSITY LIQUID END TUBING CONNECTION (REFERRING TO FIGURE 5-7) Item Number Description Material Part Number Qty. Suction Check Valve Assembly H60607 Discharge Check Valve Assembly H60608 Diaphragm Assembly 316SS/PTFE...
Page 42
5.8 PARTS LIST FOR GM0025~GM0050 PVC, PVDF & MIXED LIQUID END TUBING CONNEC- TION (REFERRING TO FIGURE 5-8) Item Description Material Part Number Qty. Number Suction/Discharge Check Valve Assembly (PVC H60600 LE)( Before 2019.11) Suction/Discharge Check Valve Assembly (PVC P300120099 LE) ( After 2019.11) Suction/Discharge Check Valve Assembly H60601...
5.12 PARTS LIST FOR GM0025~GM0050 HIGH VISCOSITY LIQUID END TUBING CONNECTION (REFERRING TO FIGURE 5-12) Item Description Material Part Number Qty. Number Suction Check Valve Assembly H60607 Discharge Check Valve Assembly H60608 Diaphragm Assembly PVDF/PTFE H60610 Screw S10340 700F Screw S70054 Spacer S35116...
5.13 PARTS LIST FOR GM0090~GM0500 PVC & MIXED LIQUID END (REFERRING TO FIG- URE 5-13 & 5-14) Item Description Material Part Number Qty. Number Suction/Discharge Valve Assembly (PVC LE , Code Q, H60615 DN 15 ) (Before 2019.11) Suction/Discharge Valve Assembly (PVC LE , NPT1/2” ) H60624 (Before 2019.11) Suction/Discharge Valve Assembly (PVC LE , NPT1/2”...
Page 52
Washer A140 S4340005085N Bolt A2-70 H65281 435A A2-70 S4350000043N 435B Screw A2-70 S4350047395N Diaphragm Support Ring (GM0090~GM0240 only) H60671 700A Diaphragm Support Ring (GM0330~GM0500 only) H60672 700B Washer S70029 Spring, (After2008 New Spring Structure) 08001870017N 700C Spring, LE03/04 (Before 2008 Old Spring Structure) S70081 Cross Piece (After2008 New Spring Structure) ASTM 2017...
5.14 PARTS LIST FOR GM0090~GM0500 PVDF LIQUID END (REFERRING TO FIGURE 5-13 & 5-14) Item Description Material Part Number Qty. Number Suction/Discharge Valve Assembly H60673 Tubing Connector S0470096073N Spacer(After2008 New Spring Structure) ASTM 2017 H60673 072A Spacer LE03/04 (35330 OIL SEAL) (Before 2008 Old ASTM 2017 H70096 Spring Structure)
5.16 PARTS LIST FOR GM0090~GM0500 HIGH VISCOSITY LIQUID END (REFERRING TO FIGURE 5-13 & 5-16) Item Num- Description Material Part Number Qty. Suction Check Valve Assembly H60621 Discharge Check Valve Assembly H60620 Tubing Connector S0470096073N Spacer(After2008 New Spring Structure) ASTM 2017 H60673 072A Spacer LE03/04 (35330 OIL SEAL) (Before 2008...
Page 58
700B Washer S70029 Spring,(After2008 New Spring Structure) 08001870017N 700C Spring, LE03/04 (Before 2008 Old Spring Structure) S70081 Cross Piece (After2008 New Spring Structure) ASTM2071 S01903850071N Cross Piece (Before 2008 Old Spring Structure) ASTM 2017 H60500 Note: 1. Replacement of suction/discharge check valve, only as assembly of item ball guide ball guide (003&003A), nut (008), seat (024), push-button (044), spring (080), union end (432), ball check (437), O-ring (438)
FIGURE 5-18 GM DOUBLE DIAPHRAGM LEAKAGE DETECTION WITH PRESSURE GAUGE AND SWITCH SECTIONAL VIEW...
Page 61
5.17 PARTS LIST FOR DOUBLE DIAPHRAGM ASSEMBLY(REFERRING TO FIGURE 22 & 23) Common Parts Item Description Material Part Number Qty. Number Double Diaphragm Assy., GM0002-GM0010, PVC H70138 Double Diaphragm Assy., GM0002-GM0010, PVDF H70139 Double Diaphragm Assy., GM0002-GM0010, 316SS H70140 Double Diaphragm Assy., GM0025-GM0050, PVC H70135 Double Diaphragm Assy., GM0025-GM0050, PVDF H70136...
Page 62
With Pressure Gauge and Switch Item Description Material Part Number Qty. Number Bracket, Pressure Switch H70120 NEMA 4 Pressure Switch, 5-30psi S4060388001 Red Nipple, 1/2’’ x 1/8 ’’ M 316SS S40064 Tee, 1/8’’ NPT 316SS S40062 Bleed Valve, 1/8’’ NPT 316SS S40063 Tube Conn., 1/8”...
Need help?
Do you have a question about the GM Series and is the answer not in the manual?
Questions and answers