Milton Roy PRIMEROYAL Instruction Manual
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Milton Roy PRIMEROYAL Instruction Manual

Milton Roy PRIMEROYAL Instruction Manual

Dosing pump
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INSTRUCTION MANUAL
FOR INSTALLATION,
OPERATING,
AND
MAINTENANCE.
Dosing pump
® ®
PRIMEROYAL
DRIVE MANUAL ALL PUMPS
Diaphragm liquid end
This manual should be made available to the person responsible for installation,
operating and maintenance.
Date : 08/00
O / Ref : C001839401001.Rev.A ..

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  • Page 1 INSTRUCTION MANUAL FOR INSTALLATION, OPERATING, MAINTENANCE. Dosing pump ® ® PRIMEROYAL DRIVE MANUAL ALL PUMPS Diaphragm liquid end This manual should be made available to the person responsible for installation, operating and maintenance. Date : 08/00 O / Ref : C001839401001.Rev.A ..
  • Page 3 CONTENTS HOW TO USE THIS MANUAL ? I - DESCRIPTION I - 1. Unpacking and storage I - 2. Description I - 3. Operating principle of the mechanical assembly I - 4. Operating principle of the liquid end I - 5. Safety and health instructions II - INSTALLATION II - 1.
  • Page 5 - Store protected from adverse weather conditions. I - 2. DESCRIPTION The PRIMEROYAL Pump is a compact electro-mechanical metering pump, oil-lubricated with a sealed housing, allowing adjustment of its capacity when stopped or in operation. It is designed for industrial operation in continuous mode.
  • Page 6 I - 3. OPERATING PRINCIPLE OF THE MECHANICAL ASSEMBLY Drawing 1066085010 The movement of rotation of the motor is transmitted by the worm [052B] to the tangent wheel [052A], herself connected to the eccentric [016] by the finger [037H]. The system of rod and eccentric transforms the rotative movement in a linear movement The crosshead connected to the connecting rod move with an adjusting linear stroke.The stroke of the crosshead [010] depends on the position of the eccentric female [016A] in relation to the eccentric male [016].
  • Page 8 PART II - INSTALLATION II - 1. HYDRAULIC INSTALLATION All the information concerning the hydraulic installation of a metering pump is detailed in a volume, « Generalities about dosing pumps installation ». You should consult that manual to define the installation required for your application.
  • Page 9 II - 2. DRIP COLLECTION It’s recommended to install a drain system to collect the leakage and the drip, especially if the liquid pumped is harmful II - 3. HANDLING Handling the pump The lifting equipment must becompatible with the pump weight. (Refer to the pump signaletic plate) The handling requires the following precautions : •...
  • Page 10 PART III - START UP III - 1. PROCEDURES BEFORE START UP Special care has to be taken for chemicals product used in the process (acids, bases, oxiding/reducing solutions, ...). • Check the pump fixation(Chapter II - 4. Setting Up). •...
  • Page 11 The capacity is greater than desired • The stroke adjustment of debit of the pump is incorrect: to adjust the debit to the wanted value • A syphoning phenomen is observed: check if the suction pressure is not superior to the discharge pressure .
  • Page 12 MAINTENANCE SHEET Pump code Contract Number : Liquid pumped Intervention Date functionning Comments hours Maintenance sheet model M0012001a...
  • Page 13 PART IV - ROUTINE MAINTENANCE IV - 1. OIL CHANGE To avoid any risk of burning by the hot oil, protective gloves must be used.. • Perform the first oil change after 2000 hours' operation. Subsequent oil changes will be carried out every 8000 hours operation or every 1 year •...
  • Page 14 Table of equivalencies: FUCHS RENEP 220 IGOL DYNAM SP 220 GR XP 220 MOBIL OIL MOBILGEAR 630 CASTROL ALPHA SP 220 SHELL OMALA 220 REDUCTELF SP 220 TOTAL CARTER EP 220 FINA GIRAN 220 ESSO SPARTAN EP 220 IV - 2. OTHER MAINTENANCE OPERATIONS TRACING A OIL LEAKAGE •...
  • Page 15 PROBLEMS WITH NOISY MECHANICAL PARTS • The bearings can be weared, replace them if necessary • The motor coupling can be weared, replace it if necessary PROBLEMS WITH FLOW RATE The pump produces no flow • The pump capacity is adjusted to « 0 % » : Adjust the capacity to the desired value and lock the hand-knob.
  • Page 16 IV - 4. ORDERING SPARE PARTS To make it easier to register your order for spare parts and ensure a quick delivery, please provide us the following details: • Information on the pump: type and contract number. These two items of information are shown on the identification plate mounted on the pump.
  • Page 17 PART V - PREVENTIVE MAINTENANCE V-1. GENERALITIES The preventive maintenance consists in replacing the wear parts included in a "spare parts kit". This kits are availabled on request at the spare part departement (chapter IV-4) The corresponding action is detailed in the chapter VI : Servicing of the mechanical assembly V-2.
  • Page 19 VI-SERVICING THE MECHANICAL ASSEMBLY REMARKS • By measure of simplification, the described procedures don't mention the washers fitted with fasteners (such as screws and nuts) and the magnet. Do not to forget to go up them • Some parts have been bonded during the workshop assembly. Clean the residual glue before a second assembly •...
  • Page 20 VI.1- Assembly / disassembly of the wheel Drawing 1066085010D01 rev 00 réf : M0000001a Disassembly Assembly Perform the following steps before this operation Repere Torque [435] 20 N.m - VI-7 - VI-6 - VI-5 [435B] some turns - VI-4 - VI-3 - VI-2 1.
  • Page 22 VI.2 - Assembly / disassembly whole excentric and connecting rod réf : M0001001a Drawing 10660850010D02 rev00 Disassembly Assembly Perform the following steps before this operation : Repere Torque [435]&[435B] 120N.m - VI-7 - VI-6 [439G] mechanical stop - VI-5 - VI-4 [008] 50N.m &...
  • Page 24 VI.3 - Assembly / Desassembly of the adjusting stroke system Drawing 1066085010D03 rev00 réf : M0022001a Disassembly Assembly Perform the following steps before this operation Repere Torque [435B] 120N.m - VI-7 - VI-6 [439F] mechanical stop - VI-5 [435J] mechanical stop –1/2 turn - VI-4 [435C] mechanical stop...
  • Page 26 VI.4 - Assembly / Disassembly of the worn and gear réf : M0028001a Drawing 1066085010D04 rev00 Disassembly Assembly Repere Torque Perform the following steps before this operation [439B] 60N.m / 5N.m - VI-7 - VI-6 [435L] mechanical stop - VI-5 [435B] 120N.m 1.
  • Page 28 VI.5- Assembly / Disassembly of the crosshead Plan 1066085010D05 rev 00 réf : M0003001a Disassembly Assembly Perform the following step before this operation Repere Torque [435H] Mechanical stop - VI-7 - VI-6 [435A] 60 N.m 1. Turn the worm and gear in order to put the connecting 1.
  • Page 30 VI.6- Assembly/Disassembly of spacer liquid end Drawing 1066085000D07 rev 00 réf : M004001a Disassembly Assembly Perform the following step before this operation: Repere Torque [435E] 200N.m - VI-7 [435B] mechanical stop 1. Unscrew the screw [435B]. Remove the part [081B]. 1. Insert the seal [438Z] in the groove of the spacer [072A].
  • Page 32 VI.7- Assembly/Desassembly of the 100% mechanical stop réf : M0005001a Drawing 1066085010D08 rev 00 Disassembly Assembly Repere Torque Perform the following step before this operation [056B] mechanical stop [435D] mechanical stop 1. Set the setting to 100%. 1. Set the setting to 90%. 2.
  • Page 34 NO DIA 14 DE JUNHO DE 1993 (93/44 CEE) E NO DIA 22 DE JULHO DE 1993 (93/68 CEE) NO QUE SE REFERE À APROXIMAÇÃO DAS LEGISLAÇÕES DOS ESTADOS MEMBROS RELATIVAS ÀS MÁQUINAS. Nós, DOSAPRO MILTON ROY 27360 PONT SAINT PIERRE FRANCE declaramos que o material designado em seguida : está em conformidade com a directiva "máquinas" sob reserva que a instalação, utilização e manutenção sejam efectuadas seguindo as regras da arte e segundo as prescrições da nota de instruções.
  • Page 35 F200 / F400 / F600 GA / GC / GB GA / GC G Pulse RD / RA / RB MAXROY MROY A / B MILROYAL B / C / D PRIMEROYAL Directeur Industriel Olivier PERRIN page 2/2 AQFORM 306 06/2000...
  • Page 37 GUARANTEE The vendor guarantees his products according to the D.M.R. general conditions of sale. The guarantee for components and sub-assemblies not fabricated by the vendor is limited tothat given by the supplier. The vendor’s guarantee only covers the replacement or the repair, at his cost and in his factory, of all parts acknowledged by his technical services as being defective due to an error in conception, of material or of execution.
  • Page 38 FRANCE ASSISTANCE TECHNIQUE : Tél. 02.32.68.30.02 PIECES DE RECHANGE : Tél. 02.32.68.30.01 télécopie 02.32.68.30.92 ACCUEIL : Tél. 02.32.68.3000 - Télécopie 02.32.68.3093 - Télex 180345 B.P.5,27360 Pont-Saint-Pierre ,France Internet : www.dosapro.com ESPAÑA ASISTENCIA TECNICA Y PIEZAS DE REPUESTOS : C/Embajadores, 100 - 28012 MADRID Tél.(91) 517 80 00 - Fax.

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