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MiltonRoy_MeteringPump_MRoyA_B_iom_D804 Milton Roy mRoy A & B METERING PUMP INSTALLATION, OPERATION, AND MAINTENANCE MANUAL Please record the following data for file reference Tag Number(s): Model Number: Serial Number: 339-0047-000 Installation Date: Installation Location: ISSUED 08/04...
Figures 4 through 6 and Figure 12. A and mRoy B rather than the specific Model Code (RA or RS). The new product codes for the mRoy A are PUMP PERFORMANCE given in Figures 4 through 6. The product codes for the The charts in Figures 8 through 10 show the perfor- mRoy B are shown in Figure 12.
The discharge capacity is adjusted from 0–100% by opened when the plungers have completed one-half of rotating the adjustment knob that moves the control the suction stroke. On the next pressure stroke, the oil spool (valve) “F” so that the bypass port “H” is closed at displaced by the pump plunger will be bypassed the desired percentage of the total plunger stroke.
GENERAL SPECIFICATIONS Accuracy ±1% steady state accuracy over 10:1 turndown Drive Hydraulic bypass design allows adjustment from 0 to 100% of rated capacity while stopped or running Liquid End High performance check valves Diaphragm Hydraulically actuated diaphragm provides extra long diaphragm life Relief Valve Adjustable internal relief valve Capacity Control...
Control Detection & Base mRoy P LIQUID END MATERIAL Code Description Cast Iron 316 SS (STANDARD) Alloy 20 mRoy P PLUNGER DIAMETER Code Description 7/16" Diameter 5/8" Diameter 1-1/16" Diameter Figure 4. mRoy A, H, J, and P Model Code...
Electronic - Explosion Proof, 4-20 mA, 115 Volt Electronic - Explosion Proof, 4-20 mA, 220 Volt Mount for Electronic, Less Actuator Pneumatic, 3-15 psi, Direct Acting Figure 5. mRoy A, H, J, and P Gear/Motor Mount/Connection/Capacity Control; Select Mode Code...
RA11 w/Peek Diaph., 5 inch RPM087 Hast B RPM093 Diaph Teflon, 3.98 inch RPM0013037 MRoy P 316 ss & Cast Iron RPM009 Alloy 20 RPM010 Figure 7. mRoy A, H, J, L, and P Routine Maintenance Kit List, By Model Code...
120 spm 95 spm 9.51 Gear Ratio 148 spm MOTOR MOUNTS MOTOR MOUNTS (Use only when motor is ordered from Milton Roy - see section 4100) Refer to Capacity/Pressure table for horsepower required. Code Description API Flange Mount, NEMA 56C...
ROUTINE MAINTENANCE KITS mRoy B MRoy RPM kits for pumps noted above Model Liquid End Material Kit Number 316 ss RPM011 MRoy S Alloy 20 RPM012 RS 11 w/Peek Diaph. RPM092 MRoy M & B 316 ss RPM-0014-021 RPM-0014-032 Alloy 20 RPM-0014-025 RB Kynar RPM-0014-037...
SECTION 2 INSTALLATION 2.1 UNPACKING/INSPECTION avoided. Good installation practice would dictate providing a sun shade cover over the pump with Units are shipped Ex Works, Ivyland, Pa. and the title open sides to obtain the best air circulation passes to the customer when the carrier signs for around the pump.
MOTORS NOTE: Synthetic oils are available that span the entire temperature range. Contact Milton Roy for Adequate power is provided to the simplex mRoy A further information. pump by the standard ¼ HP (0.2 Kw) motor. The motor is normally a totally enclosed non-ventilated, type, that...
(miltonroy.com). If assistance in determining NPSH is pressure on the pump if a separate back pressure needed, contact the Milton Roy Aftermarket Service valve is not used (mRoy A Figure 15 and 21, mRoy B department. Figure 25). The back pressure spring should slip easily through the hole in the seat.
The plastic liquid end mRoy B pumps (Figure 25) al- TRIDGE OF DIAPHRAGM HEADS WHICH ways use a back pressure spring in the discharge car- “REMOTE MOUNTED” (NOT tridge, so retrofitting the back pressure spring into the ATTACHED TO THE MAIN HOUSING). A discharge is not required on these pumps.
Dp 2 conditions that might inadvertently decrease the NPSH available. NOTE: Obtain our NPSH calculation software at the Milton Roy web site (miltonroy.com). If assis- tance in determining NPSH is needed, contact the Milton Roy Aftermarket Service Department.
Each pump is tested at the factory to confirm that the system fluid. performance meets these capacity-pressure require- ments (when tested with water). (Milton Roy offers a 4. Relieve all back pressure in the discharge line complete line of calibration columns for calibrating the and pump hydraulic system to allow air to purge.
The mRoy pump is designed for reliable, unassisted operation. During normal operation, a periodic check of 2. Using a 3/16” hex. key (mRoy A), or a 5/16” hex. the pump is recommended every 24 or 48 hours to key (mRoy B) as required for the different...
Routine Preventative Maintenance (RPM) Kit from RELIEF VALVE POPPET your local representative. RPM kit numbers are listed in Section 1, Figure 7 (mRoy A) & Figure 13 (mRoy B). Milton Roy Company recommends that the relief valve poppet be replaced yearly during preventative mainte- SEMI ANNUAL OIL CHANGE nance.
2. Make certain the spiral back-up ring (530) is coiled in a counterclockwise helix (this is 4.9.1.2 mRoy A Plastic Liquid End, Current Design opposite the direction normally employed by (Figure 20) suppliers of these rings. Fit the spiral back-up ring (530) in the lock nut (520) recess.
essential to reinstall the ball guides and ball stop cartridge (517). Slip the bolts (521) through the in the proper direction. Remember the ball holes in the compression plate and diaphragm always lifts off the seat in the direction of fluid head so that they fall through and hang out the flow.
4.9.3 Diaphragm Replacement (Figures 20-27) 7. Carefully position the diaphragm head and contour plate (this diaphragm head side contour The different mRoy models (A, B, H, L, M, P, S & dou- plate is not used on some models) in place, ble diaphragm) all have slightly varying diaphragm con- aligning bolts holes.
4. Lift worm gear, connecting rod, and plunger 5. Remove control spool (160) from bore. assembly up and out of pump housing. 6. For mRoy A pumps, fabricate a tool by inserting Reassembly a 3/16” diameter x 4-in. long soft plastic (e.g.
SECTION 5 TROUBLESHOOTING GUIDE SYMPTOMS REMEDIES Pump motor won’t operate. • No power. Supply correct power in accordance with motor nameplate. • Blown fuse. Check for short circuit or overload. • Open thermal overload device in starter. Reset overload. • Broken wire. Locate and repair. •...
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SYMPTOMS REMEDIES Motor overheats thermal overload switches. • Power supply does not match motor characteristics. Check power supply against motor nameplate data. • Overload caused by operating pump above its discharge pressure. Check operating pressure against pump manufac- turer’s data plate max. rating and correct the cause of the pressure abnormality.
SECTION 6 PARTS 6.1 GENERAL 1. This section gives information regarding replace- able components. ILLUSTRATED PARTS LIST 1. Figure and Item Number Column a) The item numbers shown in the detailed parts list correspond to the item numbers appearing on the exploded view illustration. To find an unknown part number, locate the part on the illustration and note the item number.
BASIC PARTS LIST FOR DRIVE MODELS “RA”, “RH”, “RJ”, AND “RP” (FIGURES 18 & 19) DRAWING DESCRIPTION PART NUMBER MATERIAL/SPM QUANTITY LOCATION NUMBER Housing, Main Consult with aftermarket group for replace- ment. Provide serial number and model number of pump. Cup, Race 409-0064-020 Steel...
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DRAWING DESCRIPTION PART NUMBER MATERIAL/SPM QUANTITY LOCATION NUMBER Plug, 1” NPT Socket Hex Head, “RA” 402-0095-061 and “RP” Plug, 1/2” NPT Socket Hex Head, 402-0095-041 “RJ” and “RH” O-Ring, Parker 2-011 408-0109-082 Polyurethane Control Spool 268-0037-006 Steel Sleeve, Threaded 243-0058-016 316SS Screw, Socket Set - 6-32NC x 1/4 405-0039-035...
DRAWING DESCRIPTION PART NUMBER MATERIAL/SPM QUANTITY LOCATION NUMBER PARTS COMMON TO LIQUID END MODELS “RA”, “RP”, AND “RJ” (FIGURE 20 & 21) Ring, Sq. - 3.75 Id x 1/8wall (Models 408-0144-010 “RA”, “RJ”, and “RP” only) Contour Plate–Oil Side - 3-1/2" 298-0061-016 316 SS Contour Plate-Process Side, Also...
DRAWING DESCRIPTION PART NUMBER MATERIAL/SPM QUANTITY LOCATION NUMBER Cartridge Assembly, Suction (Double 221-0896-216 316SS Ball) 1/2" NPT Connection 221-0896-228 Alloy 20 221-0896-230 Alloy C-22 1390 Spring, Discharge Check Valve 280-0033-016 316SS 280-0033-030 Alloy C-22 280-0033-026 Alloy C-276 DIAPHRAGM HEAD DESIGN- 8 BOLT (4") LIQUID END MODEL “RJ” (FIGURE 21) Diaphragm, 8 bolt - 4"...
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DESCRIPTION PART NUMBER MATERIAL/SPM QUANTITY LOCATION NUMBER Screw, Hex Head - 5/16-18 x 2 405-0017-163 18-8 SS Base, Simplex Mroy A 201-0441-006 Steel Base, Duplex Mroy A 201-0434-006 Steel Screw, Hex Head - 5/16-18 x 1-1/4 405-0017-139 Steel Lock-Washer, Spring - 5/16...
DRAWING DESCRIPTION PART NUMBER MATERIAL/SPM QUANTITY LOCATION NUMBER 6.10 MROY “RA” MOTOR MOUNT PARTS (FIGURES 18 & 19) Close Coupled Flange Mount NEMA 56C (SR) SR (NEMA 56C) Worm and Shaft Assembly includes Worm Shaft (640), Worm (650), Pin (660), Cone Bearing (670) and Spring (740).
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DRAWING DESCRIPTION PART NUMBER MATERIAL/SPM QUANTITY LOCATION NUMBER Bearing, Cone 409-0064-010 Plate, IEC Motor Mount 272-0142-062 Aluminum Gasket, Motor 225-0115-099 Gasket, Motor IEC71 225-0121-099 SHCS - 8 MM x 1.25 x 30 405-2007-074 Steel Spring 60059 Screw, Socket Head - 1/4 - 20 x 1 405-0027-111 Steel Parts Common To ALL API Motor Mounts...
Screw, Hex Head - 5/16-18 x 1-1/2 405-0017-149 Steel Gr5, “RA” and “RJ” Screw, Hex Head - 5/16-18 x 2-3/4 405-0017-199 Steel Gr5, “RJ” Base, Simplex Mroy A 201-0441-006 Steel Base, Duplex Mroy A 201-0434-006 Steel Screw, Hex Head - 5/16-18 x 1-1/4 405-0017-139...
DRAWING DESCRIPTION PART NUMBER MATERIAL/SPM QUANTITY LOCATION NUMBER 1180 Tee, Branch - 1/8NPTf x 1/8 tube 40060 316 SS 1190 Tee, - 1/8npt Female 40062 316 SS 1191 Tee, - 1/8npt Female 40062 316 SS 1200 Tube Conn.- 1/8 Tube x 1/8 NPT 40061 316 SS 1201...
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DRAWING DESCRIPTION PART NUMBER MATERIAL/SPM QUANTITY LOCATION NUMBER Oil, Vegetable 40104 0.013 Gal - Parts Not Illustrated Parts Continued Next Page...
BASIC PARTS LIST FOR DRIVE MODELS “RB” (“RS”, “RM”, “RB”) (FIGURES 18 & 19) 6.15 DRAWING DESCRIPTION PART NUMBER MATERIAL/SPM QUANTITY LOCATION NUMBER Housing, Main Simplex 19/32" 281-0104-101 Housing, Main Duplex 19/32" 281-0148-101 Housing, Main Simplex 7/8" 281-0104-301 Housing, Main Duplex 7/8" 281-0148-301 Housing, Main Simplex 1 7/16"...
DRAWING DESCRIPTION PART NUMBER MATERIAL/SPM QUANTITY LOCATION NUMBER Decal, Capacity 253-0026-062 Ring, Calibration 253-0025-062 Aluminum Knob, Control 255-0020-062 Aluminum E Ring Clip, External 404-9983-151 Plunger, Control 212-0048-039 Arm, Linkage 214-0014-006 Screw, Socket Head - 8-32NC x 1/2 405-0245-031 Steel 1061 Screw, Socket Set - 7/16-14 x 3/8 405-0133-024 Steel...
DRAWING DESCRIPTION PART NUMBER MATERIAL/SPM QUANTITY LOCATION NUMBER Screw, Hex Head - 7/16-14 x 1-1/2 405-0019-149 Steel Screw, Hex Head - 7/16-14 x 2-1/4 405-0019-171 Steel Base, Simplex 201-0395-000 Base, Duplex 201-0428-000 Screw, Hex Head - 5/16-18 x 1-1/2 405-0017-149 Steel Lock-Washer, Spring - 5/16 404-0040-028...
DRAWING DESCRIPTION PART NUMBER MATERIAL/SPM QUANTITY LOCATION NUMBER Check Valve Assembly, Discharge 221-0464-007 (Includes 430, 511, 512, 513, 514, 515, 516, and 541) Plate, Compression 204-0091-016 316 SS Plate, Compression 204-0090-016 316SS Nut, Hex - 5/16-18NC 405-0065-013 18-8SS Stud - 5/16-18UNC x 10 1/4 232-0014-216 316SS Ball - 3/8”...
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DRAWING DESCRIPTION PART NUMBER MATERIAL/SPM QUANTITY LOCATION NUMBER API Flange Mount NEMA 56C (FR) Seal, Oil 408-9997-011 Spring, Finger 403-0121-009 Adapter Nema 56c - 143/145 TC 272-0051-001 Screw, Socket Head - 10-32 x 3/4 405-0026-094 Steel Coupling - 5/8 x 5/8, Key 3/16 410-0064-020 Screw, Hex Head - 3/8-16 x 1 Gr5 405-0018-119...
DRAWING DESCRIPTION PART NUMBER MATERIAL/SPM QUANTITY LOCATION NUMBER 6.20 ELECTRONIC CAPACITY CONTROL MOUNTING (FIGURE 24) Plug, Adapter - 1-7/16 and 7/8 243-0045-030 Plunger 1-1/4 NPT Plug, Adapter - 19/32 Plunger, 3/4 243-0045-010 Sleeve, Threaded Mroy B ECC 243-0059-051 Screw, Socket Set - 6-32NCx1/4 405-0039-035 Decal, Capacity 253-0026-062...
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DRAWING DESCRIPTION PART NUMBER MATERIAL/SPM QUANTITY LOCATION NUMBER Contour Plate 298-0092-016 316 SS Contour Plate 298-0092-028 C-20 Contour Plate, “RS” 298-0101-016 316 SS Screw, Hex Head - 7/16-14 x 1-3/4 405-0019-151 Screw, Hex Head - 7/16-14 x 1-3/4, 405-0019-151 “RS” Screw, Hex Head Screw - 7/16-14 x 3 405-0019-201 Screw, Hex Head - 7/16-14x3, “RS”...
DRAWING DESCRIPTION PART NUMBER MATERIAL/SPM QUANTITY LOCATION NUMBER 6.22 DOUBLE DIAPHRAGM PARTS FOR METALLIC LIQUID END (FIGURE 27) Contour Plate - Oil Side 298-0012-006 Contour Plate - Process Side 298-0016-016 316 SS 298-0016-028 Alloy 20 298-0016-030 Alloy C-22 Diaphragm - 5.230 Dia. 298-0013-075 PTFE Intermediate Chamber...
LIMITED WARRANTY The LMI/Milton Roy Company (.Company.) warrants that its pumping products will be free from defects in title, and so far as of its own manufacture, will be free from defects in materials and workmanship for a period of twelve- months from shipment by the Company.