SKF Enlight Collect IMx-1 User Manual
  1. Manuals
  2. Brands
  3. SKF Manuals
  4. Accessories
  5. Enlight Collect IMx-1
  6. User manual

SKF Enlight Collect IMx-1 User Manual

Automated machine monitoring
Hide thumbs Also See for Enlight Collect IMx-1:
Table of Contents

Advertisement

Quick Links

SKF Enlight Collect IMx-1
System
User Manual
P/N Part Number 15V-090-00087-100 Revision A
Read this manual carefully before using the product. Failure
to follow the instructions and safety precautions in this manual can
result in serious injury, damage to the product or incorrect
readings. Keep this manual in a safe location for future reference.
Copyright © 2019 by SKF Group
All rights reserved.
SKF Sverige AB
Aurorum 30, 977 75 Luleå, Sweden
Telephone: +46 (0) 31 337 10 00

Advertisement

Table of Contents
loading

Related Manuals for SKF Enlight Collect IMx-1

Summary of Contents for SKF Enlight Collect IMx-1

  • Page 1 Keep this manual in a safe location for future reference. Copyright © 2019 by SKF Group All rights reserved. SKF Sverige AB Aurorum 30, 977 75 Luleå, Sweden...
  • Page 3 SKF reserves the right to alter any part of this publication without prior notice. Patents: US 4,768,380 • US 5,633,811 • US 5,679,900 • US 5,845,230 • US 5,852,351 •...
  • Page 4 Technical Support – SKF's Technical Support Group can be reached during normal business hours via phone, e-mail and live chat. Always check the self-service web portal before contacting your nearest Technical Support Group (TSG) to see if the answer is already published. You may search...

  • Page 5: Table Of Contents

    Table of contents Product description ................9 Introduction to the SKF Enlight Collect IMx-1 system ........9 System considerations and architectures .............10 SKF Enlight Collect IMx-1 wireless sensors ..........11 SKF Enlight Collect gateway ................11 1.4.1 Connections and interfaces ............11 1.4.2 LED indicators ................12...
  • Page 6 3.2.3 Network connections and configuration .........42 3.2.4 Commissioning ................43 3.2.5 Other interfaces ................45 SKF Enlight Collect IMx-1 wireless sensors ..........45 3.3.1 Installation considerations ..............45 3.3.2 Mounting detail ................45 3.3.3 Pre-commissioning tasks ...............46 3.3.4 Commissioning ................46 Relay node commissioning ................47 Generating a commissioning report..............48 Maintenance functions ..............
  • Page 7 Gateway mounting .................76 Product marks and labelling .................77 5.3.1 Marks ....................77 5.3.2 Sensor ....................77 5.3.3 Gateway ..................78 Quality control ....................78 Electrical waste ................79 Appendix A Limited Warranty ............. 81 SKF Enlight Collect IMx-1 System 7 (84) User Manual Revision A...

  • Page 9: Product Description

    1 Product description 1.1 Introduction to the SKF Enlight Collect IMx-1 system The overall architecture of the SKF Enlight Collect IMx-1 System can be illustrated by the figure below. SKF Enlight Collect IMx-1 System architecture – single gateway, one sensor shown...

  • Page 10: System Considerations And Architectures

    PRODUCT DESCRIPTION System considerations and architectures visualisation software, SKF @ptitude Observer, can be installed on a local server at the customer location or as a cloud solution. If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

  • Page 11: Skf Enlight Collect Imx-1 Wireless Sensors

    Wi-Fi is used for the gateway network connection. 1.3 SKF Enlight Collect IMx-1 wireless sensors The IMx-1 sensor (CMWA 6100) is aimed at the monitoring of fixed plant and equipment. This battery powered, wireless sensor facilitates an Enlight Collect online system replacing traditional periodic monitoring using portable equipment.

  • Page 12: Led Indicators

    1.4.2 LED indicators The upper front panel of the gateway has positions for two, multi-colour, LED status indicators – item 6 figure 2 above: 12 (84) SKF Enlight Collect IMx-1 System User Manual Revision A...

  • Page 13: Data And Event Time Stamping

    When the gateway first detects an alarm state change from a sensor on the machine, that will trigger requests for representative TWF data from all sensors on that machine. SKF Enlight Collect IMx-1 System 13 (84) User Manual Revision A...

  • Page 14: Local Data Storage

    1.5 SKF Enlight Collect Manager – Android app The SKF Enlight Collect Manager app is available for Android devices and is used to perform on-site system maintenance, commissioning, etc. The Android device being used must support: •...
  • Page 15 PRODUCT DESCRIPTION SKF Enlight Collect Manager – Android app a) Main screen b) System settings password Figure 3 Accessing system settings The default password to access the system settings is: admin although this can be changed at the next screen, if required.

  • Page 16: Security

    PRODUCT DESCRIPTION SKF Enlight Collect Manager – Android app a) System settings menu b) Server properties/configuration Figure 4 Access the Monitor server configuration As can be seen above, for each Observer Monitor instance a friendly informative Name, an Address and a Port number are entered. As these settings are critical for connection to the Observer Monitor, ensure that they correctly reflect the required instance otherwise a log-in failure can be expected.

  • Page 17: Third Party Licences

    SKF Enlight Collect Gateway firmware. • For a list of these refer to the licence manifest: • It is included in the firmware file package available at skf.com. SKF Enlight Collect Manager app • A list is available on the Support page in the app.

  • Page 19: Integration With Skf @Ptitude Observer

    General guidance on using @ptitude Observer software can be found in its user manual, part number 32170900. For specific content related to the SKF Enlight Collect IMx-1 System, this must be revision R or later.

  • Page 20: Users And Security Role Rights

    Figure 6 2.1.3 IMx-1 engineering unit selection The selection of engineering units for IMx-1 measurements are global settings found under Database > Options > Enlight Collect IMx-1 System Global Settings tab: 20 (84) SKF Enlight Collect IMx-1 System User Manual...

  • Page 21: Hierarchy View - Adding Sensors And Measurements

    2.2 Hierarchy view – adding sensors and measurements IMx-1 sensors are added to sub-machines in the @ptitude Observer Hierarchy. Right click on the appropriate asset node and select "Enlight Collect IMx-1 Sensor" from the "Add" sub-menu: Add – IMx-1 Sensor...
  • Page 22 In addition the Cable fault icon is, for the IMx-1, used to indicate Sensor fault. For further information on the priority of IMx-1 status indications in an @ptitude Observer hierarchy, refer to the SKF @ptitude Observer user manual or help file. Notes on hierarchy operations: •...
  • Page 23 On the lower part of the main tab is the possibility to add an associated measurement. This can only be a software speed point used to associate a machine speed with the data. SKF Enlight Collect IMx-1 System 23 (84) User Manual...
  • Page 24 Alarms: for all measurements an area to configure, set or disable alarms associated with each. Note that low warning and low alarm are available only for temperature measurements. All alarms are disabled by default, with thresholds set to zero. 24 (84) SKF Enlight Collect IMx-1 System User Manual Revision A...

  • Page 25: Enlight Collect Imx-1 System View

    INTEGRATION WITH SKF @PTITUDE OBSERVER Enlight Collect IMx-1 System View 2.3 Enlight Collect IMx-1 System View This is a dedicated window that provides gateway and sensor information and access to IMx-1 system configuration functions. Get to this system view from On-line >...

  • Page 26: Gateways

    INTEGRATION WITH SKF @PTITUDE OBSERVER Enlight Collect IMx-1 System View In this view the upper area is a table of all gateways in the database (see also note about external databases, below). The lower area lists sensors and can be filtered by gateway or by hierarchical position: •...

  • Page 27: Sensors

    INTEGRATION WITH SKF @PTITUDE OBSERVER Enlight Collect IMx-1 System View Edit, will launch the gateway properties dialog where extended status information can be viewed. If the gateway status deviates from OK, this will also be reflected by appropriate system or critical system alarms being raised.
  • Page 28 INTEGRATION WITH SKF @PTITUDE OBSERVER Enlight Collect IMx-1 System View Vibration circuit failure (2) Temperature circuit failure (4) Program ROM memory failure (8) External Flash memory failure (16) RAM memory failure (32) Configuration CRC failure (64) Firmware update error (128)

  • Page 29: Imx-1 System Configuration

    The main tab has user editable areas for a gateway descriptive Name, a descriptive Location, a Virtual ID and a choice of using Standard or Alternative firmware. Refer to the SKF @ptitude Observer user manual or help file for an understanding of why Alternative firmware might be used in some circumstances.
  • Page 30 Important Note: the gateway allocation to a particular machine or machines is set on the Machine Properties > Enlight Collect IMx-1 System tab, and must be allocated before commissioning: 30 (84)
  • Page 31 Interval setting. Be aware that the frequency of data collection affects sensor power usage and that shorter acquisition intervals will always tend to reduce battery life. SKF Enlight Collect IMx-1 System 31 (84) User Manual...

  • Page 32: Sensor

    IMx-1 system view. To add a relay node: • Select a gateway in the Enlight Collect IMx-1 system view. • Beneath the lower sensor table, click on ‘New’. •...
  • Page 33 Updating the sensor list by selecting the relevant gateway acts as a useful check that the gateway is actually associated with the machines it should be. If it is, the expected sensors will be displayed. SKF Enlight Collect IMx-1 System 33 (84) User Manual...

  • Page 34: Synchronisation Of Configuration Changes

    Hardware ID can be cleared: the sensor properties dialog and the gateway properties dialog are both accessible from the IMx-1 System View and include a Clear button to clear their respective hardware IDs. 34 (84) SKF Enlight Collect IMx-1 System User Manual Revision A...

  • Page 35: Use Of @Ptitude Observer Machine Templates

    DAD_Asset Class_Asset Type_Manufacturer Name_Manufacturer Model Example IMx1_Turbine_Wind_Company_V99 • DAD (Data Acquisition Device): IMx1 • Asset Class: Turbine • Asset Type: Wind • Manufacturer Name: Company • Manufacturer Model: V99 SKF Enlight Collect IMx-1 System 35 (84) User Manual Revision A...

  • Page 37: Installation And Commissioning

    @ptitude Observer. 3.1.1 System commissioning and security On-site system commissioning and troubleshooting uses the SKF Enlight Collect Manager mobile app. This is an SKF app for Android devices that provides features to manage and configure the system: •...
  • Page 38 Access this from the Main menu, touch more options, vertical ellipsis ⋮, then select Commissioning progress: a) Commissioning progress b) View sensors Figure 22 Viewing the commissioning progress 38 (84) SKF Enlight Collect IMx-1 System User Manual Revision A...

  • Page 39: Skf Enlight Collect Gateway

    Only remove the blanking plug when it is necessary to access the SIM card holder. Otherwise ensure the blanking plug remains in place. With each gateway SKF provide one 1.5 m power supply connector/cable assembly and one 1 m connector/cable assembly for the hard-wired Ethernet connection.

  • Page 40: Power Requirements

    3.2.2 Power requirements The SKF Enlight Collect Gateway is designed to be powered from either PoE or an industrial range 24 V DC supply, including 12 V battery operation. The connection details for the DC supply are as shown in the figure and table below.
  • Page 41 The switch must be labelled "SKF Enlight Collect gateway” or similar, with clear identification of which gateway, if multiple units are deployed.

  • Page 42: Network Connections And Configuration

    Note that typically, twisted pair Ethernet cables have a maximum working distance of 100 m. If longer cable lengths are needed, fibre optic cables may be used along with appropriate media converters: fibre optic to SFTP and vice versa. 42 (84) SKF Enlight Collect IMx-1 System User Manual Revision A...

  • Page 43: Commissioning

    ‘Bluetooth’ method is used, be aware that multiple gateways may be detected by a scan and take care to identify the correct device. C. Select the gateway in order to connect to it and view its status. SKF Enlight Collect IMx-1 System 43 (84) User Manual...
  • Page 44 On successful completion of the commissioning activity, the gateway status is changed to commissioned and the networking and sensor mesh radio, are activated. Sensors can now be commissioned. 44 (84) SKF Enlight Collect IMx-1 System User Manual Revision A...

  • Page 45: Other Interfaces

    SKF Enlight Collect IMx-1 wireless sensors 3.2.5 Other interfaces 3.2.5.1 USB service interface A USB service interface is available internally, for SKF use only or under the direction of TSG or SKF application engineers 3.3 SKF Enlight Collect IMx-1 wireless sensors 3.3.1 Installation considerations When selecting a location for the sensor bear in mind that the sensor is single axis, the vibration sensitive axis is through and perpendicular to, the mounting face.

  • Page 46: Pre-Commissioning Tasks

    INSTALLATION AND COMMISSIONING SKF Enlight Collect IMx-1 wireless sensors The sensor base, sensor mounting detail and typical mounting studs are shown in the figure: b) Various a) Sensor base/mounting detail studs Figure 25 Key sensor dimensions and example stud fixing options The sensor mounting nut is 6-sided, “6-point”.

  • Page 47: Relay Node Commissioning

    If the commissioning attempt was unsuccessful then the process can be repeated by pressing ‘Try Again’. SKF Enlight Collect IMx-1 System 47 (84) User Manual...

  • Page 48: Generating A Commissioning Report

    Preparing and viewing a commissioning report The report is stored, in pdf format, to the app’s private cache directory but can be exported using the standard device ‘Share’ functionality to e-mail, cloud storage, etc. 48 (84) SKF Enlight Collect IMx-1 System User Manual Revision A...

  • Page 49: Maintenance Functions

    MAINTENANCE FUNCTIONS SKF Enlight Collect IMx-1 wireless sensor 4 Maintenance functions 4.1 SKF Enlight Collect IMx-1 wireless sensor 4.1.1 Updating sensor firmware Like gateway firmware, sensor firmware is stored in @ptitude Observer and is first transferred to the gateway. Standard or Alternative firmware are supported, this choice is a gateway level selection, so applies to both sensors and gateway.

  • Page 50: Sensor Replacement Or Removal

    MAINTENANCE FUNCTIONS SKF Enlight Collect IMx-1 wireless sensor sensor firmware image, all sensors associated with the gateway will be updated to that same firmware version. Note that whilst sensor firmware can be deleted from @ptitude Observer, that deletion doesn’t affect the copy stored at the gateway and if a distribution of that firmware is underway (staged), it will continue.

  • Page 51: Sensor Maintenance

    Observer will update. Note that on cloud-based systems, the transfer of the gateway firmware may take some time to complete. For OTA gateway firmware updates from @ptitude Observer, the gateway must be commissioned. SKF Enlight Collect IMx-1 System 51 (84) User Manual Revision A...

  • Page 52: Modify Gateway Network Configuration

    Assuming the gateway is responsive, on-site the mobile app is used to complete the decommissioning of the gateway. With the gateway powered and in place, the app can scan for and then identify the gateway via either: • ‘QR’ (Quick Response) code 52 (84) SKF Enlight Collect IMx-1 System User Manual Revision A...

  • Page 53: Replacement

    4.2.5 Gateway maintenance The SKF Enlight Collect Gateway hardware is designed to be maintenance free and incorporates no batteries and no fans. It does not contain any user accessible fuses. Active power limitation is used with an internal fuse acting only as a last resort protection in case of failure of this circuitry.

  • Page 54: Gateway Performance Over Time

    4.3 Troubleshooting 4.3.1 Introduction This section is intended as an aid to fault finding, on a SKF Enlight Collect IMx-1 System. It is designed for instrumentation and system engineers with sufficient knowledge of troubleshooting including safe working procedures, in industrial electronic systems powered by 9 to 36 V DC.
  • Page 55 • Access the Event log from On-line > Event Log. • For an Enlight Collect IMx-1 System, class will be shown as ‘S’. • Event types cover a range of different conditions related to firmware update, configuration change, loss of connectivity, gateway restart or reset, user log- in to the gateway and integrity checks, etc.
  • Page 56 For troubleshooting and understanding the mesh characteristics of an Enlight Collect IMx-1 system, this logfile can be enabled via Database > Options > Enlight Collect IMx-1 System Global Settings, tab: 56 (84) SKF Enlight Collect IMx-1 System User Manual Revision A...
  • Page 57 Packet round trip maximum • Packets round trip average • Network instability flag • Watchdog reset flag • Sensor self-diagnostic (see also Status, 2.3.2, for decoding information) • Gateway Hardware ID SKF Enlight Collect IMx-1 System 57 (84) User Manual Revision A...

  • Page 58: Imx-1 Sensor Troubleshooting

    The mesh active state may also be resumed if for some reason mesh connectivity is subsequently lost. This is shown by the dotted, ‘return’ line. 58 (84) SKF Enlight Collect IMx-1 System User Manual Revision A...
  • Page 59 Sensor commissioning and decommissioning are subsets of the general interactions and can be similarly illustrated as follows: The commissioning flow – app controlled Figure 34 The decommissioning flow – app controlled Figure 35 SKF Enlight Collect IMx-1 System 59 (84) User Manual Revision A...

  • Page 60: Gateway Troubleshooting

    The sensor antenna is located internally, towards the middle of the ‘flat side’ of the sensor case. Its approximate location is marked in the figure below: 60 (84) SKF Enlight Collect IMx-1 System User Manual Revision A...
  • Page 61 Main menu touch the more options, vertical ellipsis ⋮, then select Support: a) More options b) Support (top) c) Support (lower) Figure 37 Enabling the app, log file feature via App Support options SKF Enlight Collect IMx-1 System 61 (84) User Manual Revision A...

  • Page 62: System Connectivity

    4.3.7 Gateway interfaces for SKF personnel The gateway main enclosure should only be opened by or under the direction of appropriate SKF Application Engineers or TSG personnel. To access the main gateway compartment first remove the lower cover and then unscrew the two Torx T10 screws that are now visible and lift the main enclosure lid away.
  • Page 63 With the driver installed and the terminal emulator launched, connect at 115 200 baud and 8-N-1: 8 data bits, no parity and 1 stop bit. A typical configuration is shown below: SKF Enlight Collect IMx-1 System 63 (84) User Manual...
  • Page 64 The Username and Password credentials used above are only valid for the ‘Reset to Factory default’ functionality. Other diagnostic commands and procedures that from time to time SKF may recommend or request, are subject to a secure logon with credentials specific to the particular gateway.
  • Page 65 Using Zadig utility to install the USB device driver 4.3.7.2 Ethernet LEDs Although not visible externally, to aid fault finding, link and activity LEDs are available on-board for the Ethernet interface. SKF Enlight Collect IMx-1 System 65 (84) User Manual Revision A...

  • Page 67: Product Specifications

    IP69K according to ISO 20653:2013 Mechanical impact rating According to IEC 60068-2-31, free fall procedure 1 Flammability UL 94 V-0 Currently safe area use only Hazardous area rating (ATEX/IECEx Zone 1 pending) SKF Enlight Collect IMx-1 System 67 (84) User Manual Revision A...

  • Page 68: Operational States And Battery

    C (–40 to +65 C), ±3 C (–40 to +95 ±3.6 F (–40 to +149 F), ±5.4 F (–40 to +203 Maximum and minimum temperatures Stored by the sensor Notes: 68 (84) SKF Enlight Collect IMx-1 System User Manual Revision A...

  • Page 69: Signal Processing

    10 to 30 m (33 to 100 ft) typical node–node in an industrial environment Interface to gateway Mesh network as above Proximity and WPAN Interface to app (In app this uses: NFC and Bluetooth) OTA FW update SKF Enlight Collect IMx-1 System 69 (84) User Manual Revision A...

  • Page 70: Certifications

    2. This device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. 70 (84) SKF Enlight Collect IMx-1 System User Manual Revision A...
  • Page 71 20 cm from all persons and must not be collocated or operating in conjunction with any other antenna or transmitter. Central/South America • Anatel certification Brazil: Anatel Bluetooth: Bluetooth Qualification process. SKF Enlight Collect IMx-1 System 71 (84) User Manual Revision A...

  • Page 72: Enlight Collect Gateway Specifications

    Power consumption 7.5 W maximum Other protection Reversed supply, transient voltage protection Redundancy No, unless external provision is made Notes: The gateway circuitry is isolated from the supply connections. 72 (84) SKF Enlight Collect IMx-1 System User Manual Revision A...

  • Page 73: Internal Measurement Capabilities

    More than 1-week of data. Storage: non-volatile, FIFO Notes: WPAN IEEE 802.15.1: Bluetooth SIG certification is pending. Wi-Fi, WPAN and sensor wireless mesh radio can co-exist on 2.4 GHz ISM, band OTA: Over-the-air device firmware updates SKF Enlight Collect IMx-1 System 73 (84) User Manual Revision A...

  • Page 74: Certifications

    2. This device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. 74 (84) SKF Enlight Collect IMx-1 System User Manual Revision A...
  • Page 75 20 cm from all persons and must not be collocated or operating in conjunction with any other antenna or transmitter. Central/South America • Anatel certification Bluetooth: Bluetooth Qualification process. SKF Enlight Collect IMx-1 System 75 (84) User Manual Revision A...

  • Page 76: Gateway Mounting

    Enlight Collect gateway specifications 5.2.6 Gateway mounting The SKF Enlight Collect Gateway, excluding mounting plate, has overall dimensions of 220 mm high, 220 mm wide and 50.5 mm deep. It is supplied fitted to the mounting plate shown below. This mounting plate has overall dimensions of 195 mm wide, 250 mm high and is 3 mm thick.

  • Page 77: Product Marks And Labelling

    Explanation of marks Mark Meaning CE marking according to CE 2014-53-UE Certification: FCC Certification: ATEX Certification: Anatel WEEE: Waste Electrical and Electronic Equipment Directive (2012/19/EU) 5.3.2 Sensor Figure 42 Sensor labelling SKF Enlight Collect IMx-1 System 77 (84) User Manual Revision A...

  • Page 78: Gateway

    PRODUCT SPECIFICATIONS Quality control There is a flat area on one face of the sensor case where the SKF product marking is placed. Below that is a small area that may be used by the customer to place their own identification marking on the sensor, if this is required.

  • Page 79: Electrical Waste

    SKF for proper recycling. The SKF Enlight Collect gateway is manufactured by SKF Sverige Aurorum 30 97775 Luleå Sweden The SKF Enlight Collect IMx-1 wireless sensor is manufactured by SKF (UK) Ltd: 2 Michaelson Square Livingston EH54 7DP United Kingdom...

  • Page 81: Appendix A Limited Warranty

    Units (CMU, TMU), Multilog Local of, or related to, any alleged deficiency in any Product sold by SKF, even if such claim is Monitoring Units (LMU), all Multilog based on tort (including negligence or strict...
  • Page 82 Products warranted for five (5) years by SKF (30) months from the date the On-line are as follows: special seismic sensors. System is shipped by SKF to Buyer, two (2) years from the date the On-line System is LIMITED LIFETIME WARRANTY...
  • Page 83 Product furnished to Buyer by IN NO EVENT SHALL SKF BE LIABLE OR SKF, if the Product that was replaced is later OBLIGATED TO THE BUYER OR ANY determined by SKF to conform to this limited OTHER PERSON FOR SPECIAL, warranty.

  • Page 84: Skf Enlight Collect Imx-1 System

    INDIRECT, GENERAL OR have failed of their essential purpose so long CONSEQUENTIAL DAMAGES as SKF is willing and able to perform to the (INCLUDING, BY WAY OF EXAMPLE extent and in the manner prescribed in this limited warranty.

This manual is also suitable for:

15v-090-00087-100

Table of Contents