3M DBI SALA 7241420 Installation Instructions Manual

3M DBI SALA 7241420 Installation Instructions Manual

8mm permanent horizontal lifeline

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8mm Permanent
Horizontal Lifeline
Fall Arrest/Fall Restraint System
Installation Instruction Manual
5908260 Rev. A
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B
C
G
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A
F
C
E
B
D
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3
B
G
F
A
C
E
D
A
C
F
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C
D
B
G
C
D
B
© 3M 2018

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Summary of Contents for 3M DBI SALA 7241420

  • Page 1 8mm Permanent Horizontal Lifeline Fall Arrest/Fall Restraint System Installation Instruction Manual 5908260 Rev. A © 3M 2018...
  • Page 2 10 ft (3.0 m)
  • Page 3: Safety Information

    User Instructions. Ensure this system is installed under the supervision of an OSHA-defi ned Qualifi ed Person, an Authorized Person, or a 3M certifi ed installer. Use only cables or rail described and approved in the Product Instructions.
  • Page 4  Prior to installation and use of this equipment, record the product identifi cation information from the ID label in the Inspection and Maintenance Log (Table 2) at the back of this manual. PRODUCT DESCRIPTION: Figure 1 illustrates typical 8mm Permanent Horizontal Lifeline (HLL) systems. The Permanent Horizontal Lifeline can be Wall Mounted (Figure 1-1), Floor/Post Mounted (Figure 1-2), or Overhead (OH) Mounted (Figure 1-3) for Fall Restraint or Fall Arrest applications: Fall Restraint systems (Figure 2-1) prevent the user from reaching fall hazards (roof edges, etc.).
  • Page 5 Swage Test Tool: 7241126 Cable and Eyebolt Tester Kit 1 3M Certifi ed Installer: A person certifi ed by 3M with extensive knowledge, training, and experience in the fall protection and rescue fi eld who is capable of designing, analyzing, evaluating, and specifying fall protections and rescue systems to the extent required by applicable regional and national standards.
  • Page 6: Product Application

    1 Engineered System: An application specifi c fall protection system designed, analyzed, evaluated, specifi ed, and installed by a 3M Certifi ed Installer. 2 Certifi ed Installer: A person certifi ed by 3M with extensive knowledge, training, and experience in the fall protection and rescue fi eld who is capable of designing,...
  • Page 7: System Considerations

    . Inspection procedures are described in the “Inspection and Maintenance Log” included in this Installation Manual and the User Manual. Additionally a Periodic Examination must be performed by a 3M Certified Installer at intervals of no more than one year. See the “Certified Installer Inspection Schedule” for guidelines. Results of each Certified Installer Inspection should be recorded on copies of the Inspection and Maintenance Log.
  • Page 8 3M connectors (snap hooks and carabiners) are designed to be used only as specifi ed in each product’s user’s instructions. See Figure 6 for examples of inappropriate connections. Do not connect snap hooks and carabiners: To a D-ring to which another connector is attached.
  • Page 9: Installation

    3M Engineered System Installation: The 8mm HLL Permanent Horizontal Lifeline is an Engineered HLL System designed, analyzed, and specifi ed by a 3M Certifi ed Installer for a specifi c location and product application. Installation of the 8mm HLL System must be supervised by the 3M Certifi ed Installer. Changes in system location, equipment placement, etc.
  • Page 10 INTERMEDIATE BRACKETS: Minimum Grade A4-70 M12 ( or 1/2 in) Fasteners should be used to mount Intermediate Brackets to structure at a recommended torque of 50 Nm (37 ft-lbf). Mounting must support a bracket load of 24 kN (5,400 lbf) perpendicular to the lifeline. Mounting orientations and installation are as follows: Overhead Mount Wall Mount Floor Mount...
  • Page 11 External Corner Brackets Wall Mount Floor Mount Overhead Mount 7241407 90° √ √ √ √ √ √ 7241410 45° 7241525 90° √ √ 7241570 45° If necessary, reposition the Bracket Mounts for Mark and drill mounting holes to the depth and Overhead (A), Wall (B), or Floor (C) mounting.
  • Page 12 CABLE LIFELINES: Cable Lifelines come in custom lengths of 7 x 7 or 1 x 19 - 8 mm Stainless Steel Cable. 1 x 19 cable is recommended for Overhead HLL systems where stiffer cable with less fl ex is needed. 8 mm 1 x 19 Stainless Steel Cable 8 mm 7 x 7 Stainless Steel Cable √...
  • Page 13 TRAVELERS: Detachable Travelers or Overhead Travelers provide moving anchorage connection points for the users’ Personal Fall Arrest or Personal Fall Restraint systems. The Detachable Traveler can be installed and removed by the user. The Overhead Traveler is permanent and must be installed by the Certifi ed Installer before the 8mm HLL is terminated at both ends.
  • Page 14 END CONNECTORS AND ENERGY ABSORBERS: Use End Connectors to terminate each end of the Cable Lifeline. A Hex Swage Toggle is used where the Lifeline can be anchored directly to the End Anchor Bracket without tensioning and an Energy Absorber. If an Ensd Stopper is needed, a Hex Swage Toggle with Shoulder can be used. A Pass Through Hex Swage Stud is used where the Lifeline requires tensioning and an Energy Absorber.
  • Page 15 Permanent Horizontal Lifeline are as follows:  Dropped Object Protection: The Tensioning Tool is equipped with a 3M Fall Protection for Tools Bungee Tether. The D-Ring on the Tether must be connected to a separate Anchorage Connection Point NOT ON the users person.
  • Page 16 Permanent Horizontal Lifeline Systems (see Table 1 - Cable Lifeline Specifi cations). Swage the required End Connector onto each end of the Lifeline Cable to a minimum strength of 38 kN (8,543 lbf) with a Hex Swager and 3M Part 7241122...
  • Page 17 CLOSED END SWAGE TERMINALS: Insert the the Swage the Swage Terminal once on the connector end Lifeline Cable in the barrel of the Swage Terminal to of the barrel (A). the full depth of the terminal. Mark the cable at the end of the Swage Terminal for reference that the If present on the cable, remove the Tensioning Tool.
  • Page 18 Lockout/Tagout procedures to remove the system from service and contact the 3M Certifi ed Installer for inspection and service. Do not attempt to repair the system. Only 3M or parties authorized in writing by 3M may make repairs to this equipment.
  • Page 19 Table 3 – Inspection and Maintenance Log Inspection Date: Inspected By: Certifi ed Components: Inspection: Installer (See Section 1 for Inspection Frequency) System Label and Inspect the System Label and System Certifi cate. Confi rm that system use will comply with all of the System Certifi...
  • Page 20 Redditch, Worcestershire 3MFallProtecton-CN@mmm.com Phone: 0800-942-2300 B98 9HL UK falecoma3m@mmm.com Phone: + 44 (0)1527 548 000 Korea: Fax: + 44 (0)1527 591 000 3M Koread Ltd Mexico informationfallprotection@mmm.com 20F, 82, Uisadang-daero, Calle Norte 35, 895-E Yeongdeungpo-gu, Seoul Col. Industrial Vallejo France: Phone: +82-80-033-4114 C.P.

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